Alfa IN aXe 320 double pulse Operating Manual Download Page 7 | Manualshive

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Alfa IN aXe 320 double pulse Operating Manual Download Page 7

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ALFA IN a.s. ©

www.alfain.eu

4. MAIN PARTS OF THE MACHINE

Picture 1 - The main part

A1

ON/OFF switch

A5

Quick connector (-)

A6

PCB control panel

A7

EURO connector

A8

Wire Feeder

A9

Spool Holder

A10

Solenoid Valve

A11

Mains Cable

A25

Fuse 500mA 6x32

A26

Adaptor W (red)

A27

Adaptor W (blue)

A29

Connector remote control

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Summary of Contents for aXe 320 double pulse

Page 1: ...ALFA IN a s www alfain eu aXe 320 double pulse manual EN1 WELDING MACHINES aXe 320 double pulse also HIGHT SPEED OPERATING MANUAL...

Page 2: ...PARTS OF THE MACHINE 7 5 ACCESSORIES 8 6 GETTING STARTED 8 7 CONTROL PANEL 13 8 STRUCTURE OF MENU 17 9 JOBS MANAGEMENT 18 10 TORCH TRIGGER MODES 23 11 SET UP INITIAL SET UP OF THE WELDING POWER SOURC...

Page 3: ...y are designed primarily to medium and large industrial facilities where are high demands on ease of use reliability and productivity with prolonged use Welding machines aXe 320 double pulse are avail...

Page 4: ...ear correct protective clothing gloves and leather apron 18 Protect the welding area with curtains or mobile walls against rays 19 Do not thaw frozen waterpipes or conductions with this unit 20 In hig...

Page 5: ...lems can be caused at a Mains cables control cables connections for telecommunication b TV Radio c Computer and other similar devices d Protection devises as for example alarm systems e Pacemakers and...

Page 6: ...C x I2 A 45 320 Protection IP 23S Standards EN 60974 1 Dimensions w x l x h generator mm 572 x 1035 x 880 Weight generator compact kg 96 8 Wire speed m min 1 20 Spool diameter mm 300 Spool weight kg 1...

Page 7: ...INE Picture 1 The main part A1 ON OFF switch A5 Quick connector A6 PCB control panel A7 EURO connector A8 Wire Feeder A9 Spool Holder A10 Solenoid Valve A11 Mains Cable A25 Fuse 500mA 6x32 A26 Adaptor...

Page 8: ...ng cable 6 rolls 0 6 0 8 1 0 1 2 1 4 1 6 1 6 2 4 7 remote control UP DOWN TORCHES ON REQUEST 1 torches 3 4 5 m UP DOWN 2 torch PUSH PULL up to 25 m 6 GETTING STARTED TORCH INSTALATION 1 Never connect...

Page 9: ...or of the earthing cable C1 to the quick connector located on the machine C3 secure it thoroughly by turning it clockwise Attach the earthing clamp to weldment C2 EARTHING CLAMP CONNECTION 1 Attach th...

Page 10: ...re feeder space 2 Put the wire spool on the wire spool holder D1 using the adapter D3 and fix it with the fixing nut D2 3 Cut off the curved or damaged end of welding wire and lead it through the inle...

Page 11: ...on the platform and fix it properly by the fixing chain We recommend using bolts and nuts to fix it more safely 2 Connect the pressure reduction valve on the gas cylinder 3 Connect the gas hose to ga...

Page 12: ...with U profile of the groove for AL welding 2 Loosen the nut G5 on EURO connector 3 Replace the torch used on steel for aluminum torch or at least replace the liner for Liner tefl G6 4 Replace the cap...

Page 13: ...ipe for teflon and plastic liner 7 CONTROL PANEL Picture 10 Panel of the machine P1 The button scrolls the selection made on the menus downwards or to the left P2 The button scrolls the selection made...

Page 14: ...ing only one P12 During illumination of the following LEDs The display shows the value of the selected parameter Welding The display shows the effective amperes value during welding HOLD function at w...

Page 15: ...t the following function has been activated 2 times procedure 2T MIG MAG WELDING A flashing signal means the following function is activated 2 times procedure 2T SPOT MIG MAG WELDING P22 Illumination...

Page 16: ...as solenoid valve to fill the circuit and calibrate the pressure with the regulator on the gas cylinder TORCH LOADING P28 The encoder changes the setting of the selected parameter shown on the followi...

Page 17: ...r the relative process selection manual synergic pulsed synergic double pulsed synergic MIG MAG To save and retrieve the changes made utilise the JOBs storage procedure Acronym of the selected welding...

Page 18: ...elding settings or JOBs can be saved in memory locations and subsequently uploaded Up to 99 jobs can be saved j01 j99 The settings of the SETUP menu are not saved SAVING A JOB This function is availab...

Page 19: ...P28 Using the encoder select one of the unoccupied jobs Exit without confirmation P3 Press the button This action will automatically close the menu Exit with confirmation P29 Press the button This act...

Page 20: ...ing symbol P28 Use the encoder to select the following setting LOAD SAVE P2 P1 Use these buttons to select the following parameter JOB P28 Use the encoder to select the position of the job to be renam...

Page 21: ...29 Press the button The job menu appears in the following displays P25 P2 P1 Use these buttons to select the following parameter OPT The selected parameter is shown by the following symbol P28 Use the...

Page 22: ...e that was most recently used When there are no saved jobs the following message appears on the bottom line NO JOB P28 Use the encoder to select one of the existing jobs Exit without confirmation P3 P...

Page 23: ...until making contact with the work The arc strikes and the wire feeder accelerates to the set feed rate value The welding procedure continues at the preset current for the time set with the spot time...

Page 24: ...h trigger The wire advances at the approach speed until making contact with the work If the arc does not strike after 10 cm wire protrusion wire feeding is locked and the welding unit outputs are de e...

Page 25: ...ger to switch to normal welding speed the switch to normal welding speed is performed in accordance with the start ramp which can be set in seconds 4 Press the torch trigger again Level 3 to switch to...

Page 26: ...unit P30 Hold down the button PERFORM THIS OPERATION BEFORE THE MESSAGE SYNCHRONISATION APPEARS ON THE FOLLOWING DISPLAY P25 SET UP x y The message appears on the following displays P25 x number of t...

Page 27: ...7 PUSH PULL OFF OFF ON Cooler activation 1 ON The cooler is always running when the power source is switched on This mode is preferable for heavy duty and automatic welding procedures 2 OFF The coole...

Page 28: ...All adjustments enabled All adjustments enabled All adjustments enabled 1 Selection of torch trigger procedure button S3 Display of main welding parameters button S1 Arc correction encoder E2 Wire ins...

Page 29: ...these buttons simultaneously for 3 seconds LOCK WRITE PASSWORD 0000 The message appears on the following displays P25 Enter the active 4 digit numerical password P2 P1 Use these keys to select the di...

Page 30: ...coolant to avoid the risk of damage to the torch in the case of high voltage arc strikes without any liquid in the circuit Power up with operation of the cooler set to ON or AUTO mode A check is perf...

Page 31: ...rce must be powered on and must not be in welding mode Power source management with remote controller must be enabled P2 P1 Hold down these buttons simultaneously for 3 seconds TOUCH THE WORKPIECE WIT...

Page 32: ...s disabled Exceptions cooling fan cooler if switched on Check that the connecting cable between power source and wire feeder is intact and make sure the connectors are securely tightened Check the dat...

Page 33: ...g display P25 FACTORY SETUP MEMORY CLEANING The message appears on the following displays P25 P11 and P26 Release buttons Wait for the memory clear procedure to terminate The unit restarts with the po...

Page 34: ...for use by commercial and industrial users and trained personnel with experience in the use and maintenance of electrical welding and cutting equipment 3 ALFA IN will repair or replace at its discreti...

Page 35: ...nly for EU countries Do not dispose of electric tools together with household waste material In accordance with European Council Directive 2002 96 EC on electrical and electronic equipment waste and i...

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