Airo SF series Use And Maintenance Manual Download Page 1

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PIATTAFORME AEREE SEMOVENTI

SELF-PROPELLED WORK-PLATFORMS

PLATES-FORMES DE TRAVAIL AUTOMOTRICES

SELBSTFAHRENDE HUBARBEITSBÜHNEN

PLATAFORMAS ELEVADORAS AUTOPROPULSADAS

ZELFRIJDENDE HOOGWERKERS

SJÄLVGÅENDE ARBETSPLATTFORMAR

SAMOKRETNE RADNE PLATFORME

“SF” SERIES

SF820-4WD SF1000-4WD

USE AND MAINTENANCE MANUAL

- ENGLISH -

AIRO

is a division of

TIGIEFFE SRL

Via Villasuperiore , 82 -42045 Luzzara (RE) ITALIA-

+39-0522-977365 -

+39-0522-977015

WEB: www.airo.it

026.20.UEM-EN

03-2008

Summary of Contents for SF series

Page 1: ...FORMAS ELEVADORAS AUTOPROPULSADAS ZELFRIJDENDE HOOGWERKERS SJ LVG ENDE ARBETSPLATTFORMAR SAMOKRETNE RADNE PLATFORME SF SERIES SF820 4WD SF1000 4WD USE AND MAINTENANCE MANUAL ENGLISH AIRO is a division...

Page 2: ...HINES 10 3 SAFETY PRECAUTIONS 12 3 1 Power supply 12 3 2 Work and maintenance rules 12 3 3 Safety rules 13 3 3 1 General 13 3 3 2 Handling 13 3 3 3 Operating procedures 14 4 INSTALLATION AND PRELIMINA...

Page 3: ...tric models E only 35 5 8 Fuel level and re fuelling models E D D 36 5 9 End of work 36 6 HANDLING AND CARRYING 37 6 1 Handling 37 6 2 Carrying 37 6 2 1 Fold down rails 39 6 3 Emergency towing 40 7 MA...

Page 4: ...Self propelled aerial platforms Page 4 7 2 13 Battery replacement 55 8 MARKS AND CERTIFICATIONS 56 9 CHECK REGISTER 56 Annexes Hydraulic and electric circuit diagrams Check register Conformity declar...

Page 5: ...in your country from the boards responsible for industrial safety This manual contains a final section called Check register for a better filing of documents and recording of any modifications 1 1 2...

Page 6: ...s Do not use the machine to tow trucks or other vehicles 1 3 Description of the unit The machine described in this use and maintenance manual is a self propelled aerial platform equipped with motorize...

Page 7: ...chargeable accumulators and electric pump models E a heat engine Diesel engine models are identified by the abbreviation D petrol engine models are identified by the abbreviation B a bi fuel electric...

Page 8: ...this plate as well as the various stickers applied on the unit be lost or illegible it is to be replaced as soon as possible In order to identify the machine when no plate is available the serial numb...

Page 9: ...ontrol unit 4 Hydraulic drive motors 5 Traction control hydraulic unit traction plate 6 220V socket 7 Bubble level for visual check of machine levelling 8 Lifting cylinders 9 Battery 10 Power steering...

Page 10: ...Max operating temperature C 50 50 Min operating temperature C 5 5 Stability limits Longitudinal inclination degrees 3 3 Transversal inclination degrees 1 5 1 5 Max wind force m s 12 5 12 5 Diesel engi...

Page 11: ...the data shown on the machine plate ND Data not available when the manual was published Not available as optional item Noise tests have been carried out under the most unfavourable conditions to stud...

Page 12: ...engine manual Do not approach the electric and hydraulic system components with sources of heat or flames The platform is intended for people carriage therefore it is necessary to comply with the cur...

Page 13: ...check that the maintenance and repair operations are carried out by skilled personnel 3 3 2 Handling Before any movement make sure that the machine plugs are disconnected from the power source Machine...

Page 14: ...ol unit on the chassis models B G only If necessary top up fuel lead free petrol O N 87 for models B and B G or Diesel oil for models D and E D avoiding to fill the tank completely and to dirty the un...

Page 15: ...ress the jet to the fire base It is the owner s responsibility to carry out MANDATORY periodical check and or replacement of the fire extinguisher according to the local regulations in force From the...

Page 16: ...es are delivered without LPG cylinder or with cylinder completely empty To install the cylinder read the instructions provided in this manual Use cylinders complying with the maximum dimensions indica...

Page 17: ...etraction control proportional lever NOT AVAILABLE E Rear extensible platform extraction retraction control proportional lever NOT AVAILABLE F Drive speed selector G Diesel motor starting switch H Die...

Page 18: ...re available for the next 2 seconds If no control is activated within the next 2 seconds after activating dead man button ZD the control station is disabled and the condition is signalled by a flashin...

Page 19: ...annot move To overcome this condition press the differential locking button L NOTE To achieve maximum drive speed set speed selector F to position III hold down the differential locking button L and p...

Page 20: ...at one of the pads does not rest properly on the ground The levelling jack pads are resting on the ground when all warning lights ZB are ON Specially provided micro switches located on the levelling c...

Page 21: ...all pads set the control lever ZC upwards The control system will retract all pads up to the upper stop Retraction is complete when all warning lights ZB turn off Also the automatic control of the le...

Page 22: ...before operating the dead man pedal ZE or dead man button ZD the pump is turned on if off or turned off if on The electric pump is ON when the green led close to button I is lighting up In the event...

Page 23: ...With platform controls all controls are enabled unless other types of warning show up see next paragraphs 5 1 4 6 2 Sliding platform position green warning light P only for machines with sliding plat...

Page 24: ...warns of a dangerous situation since the machine has reached a dangerous inclination level for the machine stability 5 1 4 6 6 Lifting enable green warning light T This light is ON when lifting can be...

Page 25: ...Diesel engine off ready for start up Insufficient engine oil pressure Slow flashing in the event of the engine head overheating If on it stops the Diesel motor if off it prevents the Diesel motor fro...

Page 26: ...pair purposes Access the electric control unit only after the machine has been disconnected from any 220V or 380V power sources 5 2 1 Ground control station The ground control station is located on th...

Page 27: ...released the machine is turned off turn OFF the control circuits by turning it to OFF turn ON the battery charger by turning it to OFF models E and E D 5 2 1 2 Emergency STOP button B By pressing this...

Page 28: ...e detailed information read the paragraph Battery charge 5 2 1 7 Warning light machine on G The green light is on with machine on with ground controls only 5 2 1 8 Diesel engine warning lights G H L M...

Page 29: ...in a safe place or hand it over to a person in charge on ground properly informed of the use of the emergency controls close the protection cover if available get onto the platform release the stop b...

Page 30: ...arted only if the dead man pedal is neither pressed nor enabled This means that the engine can be started only if the platform green warning light ON is flashing 5 4 2 Starting the 220V single phase e...

Page 31: ...ase by 90 4 To start the electric pump with the platform controls Select the platform control station with the key switch on the ground control unit Unlock the mushroom button D turning by a of turn c...

Page 32: ...the ground control station By pressing the stop button on the ground control station the machine all models and the heat engine models D E D E B are stopped By pressing the power stop button if avail...

Page 33: ...380V three phase or 220V single phase electric pump optional To stop the electric pump optional 1 From the platform control station Press the stop button Otherwise press the mushroom button 2 From th...

Page 34: ...NTROL CAN BE STOPPED AT ANY TIME BY RELEASING THE MANUAL OPERATOR MARKED WITH EV5A 5 6 2 Other emergency operations For OTHER EMERGENCY OPERATIONS Insert the specially provided lever on the manual pum...

Page 35: ...electric models E only The platform is equipped with a socket 220 230V AC enabling the operator to connect the electric tools necessary to carry out his operations and to power the battery charger To...

Page 36: ...e fuel level before starting to work Keep the fuel tank and the engine clean 5 9 End of work After stopping the machine according to the instructions given in the previous paragraphs you are advised t...

Page 37: ...ectric pump optional always check the position of the power cable during the movements While de placing the unit with lifted platform do not load horizontal loads onto the platform the operators on bo...

Page 38: ...th Insert the forks as indicated by the stickers on the machine Should these stickers be not available DO NOT lift the machine by means of a lift truck Lifting the unit by means of a lift truck is a d...

Page 39: ...e the locking pins of one of the two side sliding rails 5 turn to the inside and press downwards the side sliding rail 6 repeat operations 4 and 5 for the other side sliding rail 7 raise and turn the...

Page 40: ...ucers Tow at a very slow speed remember that when the machine is being towed brakes are out of order The traction reducers contain lubricating oil Therefore by removing the central caps a quantity of...

Page 41: ...he battery cables and provide batteries with a suitable protection during welding operations Carry out maintenance operations on the heat engine only when it is not running and sufficiently cool excep...

Page 42: ...les Every week Heat engine fixing on elastic supports Every month Oil level check in hydraulic tank Every month Articulated joints and sliding blocks greasing Every month Stickers and code plates Ever...

Page 43: ...elastic supports of heat engine 8 LPG cylinder models B G TORQUE WRENCH SETTING S I thread normal pitch Class 8 8 8G 10 9 10K 12 9 12K Diameter kgm Nm kgm Nm kgm Nm M4 0 28 2 8 0 39 3 9 0 49 4 9 M5 0...

Page 44: ...joint in the following cases after washing the machine before using the machine again after a long time interval after using the machine in adverse environmental conditions high humidity levels presen...

Page 45: ...the models is indicated in chapter Technical features Do not dispose of used oil in the environment Comply with the current local standards Use only the types of oil indicated in the table at page 46...

Page 46: ...o alter the filtering surface Otherwise replace the cartridge fit the new cartridge paying attention to the correct positioning of the retaining spring D Remove the waste oil by means of cloths or the...

Page 47: ...orking hours and afterwards after every 2500 working hours or at least every two years Depending on the actual working conditions these periods may be modified according to the single case While chang...

Page 48: ...w the cap B of one of the two cylinders of the oscillating axle Carry out the drive operation by bringing the two oscillating axle cylinders to stroke position several times until there is only oil le...

Page 49: ...he two rear or front wheels see following table Wait three seconds intervention delay set at factory until the danger red light and the audible platform device turn on With lowered platform all moveme...

Page 50: ...llowing an excessive overload even after removing the excessive load the danger condition is signalled anyway To calibrate the device turn off the machine open the box which contains electronic board...

Page 51: ...NG LED AND THE AUDIBLE DEVICE SIGNAL THE DANGER CONDITION TURNING OFF THE MACHINE WILL RESET THE SYSTEM AND UPON STARTING THE LOAD DETECTING SYSTEM OPERATES AGAIN SIGNALLING THE PREVIOUS OVERLOAD COND...

Page 52: ...d the overload warning light U Fig 5 and danger audible alarm turn on the drive enable warning light R Fig 5 turns off the lifting enable warning light T Fig 5 turns off the levelling cylinder control...

Page 53: ...1 STP2 STP3 STP4 machines with levelling jacks The microswitches STP1 STP2 STP3 STP4 on the chassis near the levelling cylinders check the position of the pads of the levelling cylinders With all pads...

Page 54: ...is required If the traction plate A is to be replaced If one or both braking valves are to be replaced To calibrate the braking valves Locate the two hydraulic units A called traction plates Locate th...

Page 55: ...require any recharge During normal operation of the Diesel engine an alternator recharges the battery machines D E D On those machines equipped with a 380 three phase electric pump the electric pump...

Page 56: ...o be considered an integral part of the equipment and must accompany the machine for its entire life until its final disposal The register is provided for the notation according to the proposed format...

Page 57: ...Use and maintenance manual Self propelled aerial platforms Page 57 REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY Date Observations Signature Stamp...

Page 58: ...grity of the guardrails of any access stairs rust state of the tyres oil leaks locking pins on the structure Date Observations Signature Stamp 1st Year 2nd Year 3rd Year 4th Year 5th Year 6th Year 7th...

Page 59: ...apter 7 2 2 Date Observations Signature Stamp 1st Year 2nd Year 3rd Year 4th Year 5th Year 6th Year 7th Year 8th Year 9th Year 10th Year Deformation of tubes and cables Most of all check at junction p...

Page 60: ...tes check Check the legibility of the aluminium plate on the platform where the main instructions are summarised that the capacity stickers are on the platform and that they are legible that the stick...

Page 61: ...BE PERFORMED Battery state See chapter 7 2 12 Date Observations Signature Stamp 1st Year 2nd Year 3rd Year 4th Year 5th Year 6th Year 7th Year 8th Year 9th Year 10th Year Hydraulic tank oil level chec...

Page 62: ...locking cylinders machines with oscillating axle only See chapter 7 2 6 Date Observations Signature Stamp 1st Year 2nd Year 3rd Year 4th Year 5th Year 6th Year 7th Year 8th Year 9th Year 10th Year To...

Page 63: ...rms Page 63 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Hydraulic filters cleaning replacement EVERY TWO YEARS See chapter 7 2 4 Date Observations Signat...

Page 64: ...D Inclinometer calibration and operation check See chapter 7 2 7 Date Observations Signature Stamp 1st Year 2nd Year 3rd Year 4th Year 5th Year 6th Year 7th Year 8th Year 9th Year 10th Year Overload c...

Page 65: ...Stamp 1st Year 2nd Year 3rd Year 4th Year 5th Year 6th Year 7th Year 8th Year 9th Year 10th Year Braking system efficiency check Going down a ramp with max slope indicated in chapter Technical feature...

Page 66: ...RED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Emergency manual controls check See chapter 5 6 Date Observations Signature Stamp 1st Year 2nd Year...

Page 67: ...ms Page 67 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Dead man system check See chapter 7 2 9 DATE REMARKS Signature Stamp 1 Year 2 Year 3...

Page 68: ...is register The Seller The Purchaser SUBSEQUENT TRANSFERS OF OWNERSHIP Company Date We affirm that as of the date quoted above the technical dimensional and functional characteristics of this machine...

Page 69: ...platforms Page 69 IMPORTANT BREAKDOWNS DATE Description of Breakdown Solution Spare Parts Used Code Quantity Description Service Safety Manager DATE Description of Breakdown Solution Spare Parts Used...

Page 70: ...platforms Page 70 IMPORTANT BREAKDOWNS DATE Description of Breakdown Solution Spare Parts Used Code Quantity Description Service Safety Manager DATE Description of Breakdown Solution Spare Parts Used...

Page 71: ...platforms Page 71 IMPORTANT BREAKDOWNS DATE Description of Breakdown Solution Spare Parts Used Code Quantity Description Service Safety Manager DATE Description of Breakdown Solution Spare Parts Used...

Page 72: ...platforms Page 72 IMPORTANT BREAKDOWNS DATE Description of Breakdown Solution Spare Parts Used Code Quantity Description Service Safety Manager DATE Description of Breakdown Solution Spare Parts Used...

Page 73: ...platforms Page 73 IMPORTANT BREAKDOWNS DATE Description of Breakdown Solution Spare Parts Used Code Quantity Description Service Safety Manager DATE Description of Breakdown Solution Spare Parts Used...

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