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Small Quantity Generators (SQG) are persons who generate 220 to 2200 lbs. of hazardous waste per month. 
These generators must keep proper records of the waste, report to EPA, and follow accumulation 
requirements.  These generators can store up to 6 months without a storage permit. 
 
Large Quantity Generators (LQG) generate more than 2200 lbs. of hazardous waste per month. These 
generators are subject to the full hazardous waste management requirements. These generators cannot store 
hazardous wastes on site for more than 90 days (3 months) without obtaining a storage permit. 
 
There are 2 categories of Universal Waste handlers: 

1. Small Quantity Handler - Generator who accumulates less than 11,000 lbs. of universal waste 
    (batteries, pesticides, thermostats, or lamps) at any time. 
2. Large Quantity Handler - Generator who accumulates more than 11,000 lbs. of universal waste 
    (batteries, pesticides, thermostats, or lamps) at any time. 
 

Universal Waste Storage Limits: 

Both Small and Large Quantity Generators of Universal Waste can generally store their Universal 
Waste for one year. (For more information please contact your state Environmental Protection Agency 
or Air Cycle Corporation.) 
 

Mercury Emissions 

The disposal of mercury-containing fluorescent lamps and the potential for emissions is of concern because 
mercury is a highly toxic metal that bio-accumulates through the food chain. Mercury also has a low vapor 
pressure of 2 x 10-3 mm (at 25ºC) and readily evaporates to form mercury vapor at room temperature. 
Therefore, emissions of mercury in liquid or vapor form require health and environmental consideration. The 
volatilization is especially significant with respect to human health, as it results in ambient mercury vapor that 
can be absorbed into the human body through various pathways. These include direct inhalation, ingestion 
through surface contamination, and absorption through the skin of elemental mercury. Generally, excessive 
exposure to various forms of mercury has been shown to adversely affect the human central nervous system, 
lungs, kidneys, skin, and reproductive system. 
 

Local Effects 

Mercury is a primary irritant of the skin and mucous membranes. It may occasionally be a skin sensitizer in 
some individuals. 
 

Systemic Effects 

Acute (short-term) poisoning due to mercury vapors adversely affects the lungs primarily, in the form of acute 
interstitial pneumonitis, bronchitis, and bronchiolitis. 
 
Chronic (long-term) exposure to lower mercury levels over prolonged periods of time produces symptoms that 
can vary widely from individual to individual. These may include weakness, fatigability, loss of appetite, loss of 
weight, insomnia, indigestion, diarrhea, metallic taste in the mouth, increased salivation, soreness of mouth or 
throat, inflammation of gums, black line at the gums, loosening of teeth, irritability, loss of memory, and tremors 
of fingers, eyelids, lips, or tongue. In general, chronic mercury exposure produces four classical signs: 
gingivitis, excessive salivation, increased irritability, and muscular tremors. Rarely are all four seen together in 
an individual case. More extensive exposures to excessive mercury levels, either by daily exposures or one-
time, can produce extreme irritability, excitability, anxiety, delirium with hallucinations, melancholia, manic-
depressive psychosis, and adverse effects on the reproductive organs. Either acute or chronic exposure may 
produce permanent changes to affected organs and organ systems. Excessive exposure to various forms of 
mercury has been shown to adversely affect the human central nervous system, kidneys, and reproductive 
system. 
 
Table 1 (page 28) provides a summary of the clinical importance of various forms of mercury. 
 

 
 
 

Summary of Contents for 333-200-120

Page 1: ...F l u o r e s c e n t L a mpC r u s h i n gS y s t e m w w w A i r C y c l e c o m 8 0 0 9 0 9 9 7 0 9 i n f o A i r C y c l e c o m...

Page 2: ......

Page 3: ...aterials Forms Step by Step Procedures Serial Number US 800 909 9709 Outside US 708 344 7860 Fax 866 909 6725 12 04 2014 Read all manuals included with this product carefully Be thoroughly familiar wi...

Page 4: ...uctions 9 10 Bulb Eater 3 Operating Procedures 11 12 Recycling Full Drums 14 Maintenance Trouble Shooting Drum Change Procedures 13 Filter Replacement Procedures 16 18 Spinner Replacement Procedures 1...

Page 5: ...minor or moderate injury Caution indicates a potentially hazardous situation which if not avoided could result in death or serious injury avoided could result in death or serious injury Important indi...

Page 6: ...ed into water contact Air Cycle Corporation for assistance Replace with specific part of machine in question 7 Do Not pull or carry by cord use cord as a handle close a door on cord or pull cord aroun...

Page 7: ...800 909 9709 www AirCycle com 4 Control Panel LCD Screen Stop Button E Stop Start Button Dust Cap w USB Plug AC Receptacle...

Page 8: ...trol Panel Vacuum Filter 1st stage filter system for U tube CFL chute see page 4 for details contains 2nd 3rd stage filters Entry Tube Brass Plug Assembly Airlock Assembly Lid Assembly Carbon Canister...

Page 9: ...ps Cyclone Assembly Crusher Motor CFL U Tube Chute Control Panel Vacuum Filter 1st stage filter system see page 4 for details contains 2nd 3rd stage filters Brass Plug Assembly Airlock Assembly Lid As...

Page 10: ...1 13 Spinner Assembly 1 14 Vacuum Body Assembly 1 15 Vacuum Motor 120v or 240v 1 16 Plug Assembly 1 17 Safety Gloves 2 Pairs 2 18 Safety Glasses 2 Pairs 2 19 Ear Plugs 2 Pairs 2 20 48 T 12 Entry Tube...

Page 11: ...ww AirCycle com 8 The Dimensions 39 991 mm 54 1372 mm 25 635 mm mm Note 10 L x 5 W x 8 H area required to use the machine and crush 4 ft lamps 13 L x 5 W x 9 H area required to use the machine and cru...

Page 12: ...bly to the cyclone assembly until it s snug Tighten the clamp on the cyclone flange to the cyclone assembly all the way until it s tight Now re tighten the clamp on the airlock assembly to the cyclone...

Page 13: ...800 909 9709 www AirCycle com 10 FIG 4 FIG 5 FIG 7 FIG 10 5 4 FIG 9 FIG 8 FIG 6 6 7 8 10 9...

Page 14: ...out of the entry tube 3 Press the START button When the LCD screen displays ready 4 Insert the linear lamp into the entry tube and then let go Do not force the lamp down the entry tube 5 The machine w...

Page 15: ...Stopping Dumping Ready 2 Remove the chute safety cover to install the CFL U Tube chute Place the plug into the entry tube 3 Press the START button When the LCD screen display ready 4 Crush Lamps a U T...

Page 16: ...and requires 2 person for lid change Figure 2 3 3 Immediately place the spare lid on the full drum to seal the vapor Figure 4 4 Place the Bulb Eater 3 Machine on the empty drum and tighten the locking...

Page 17: ...solutions after you have crushed your lamps conserve your storage space save money over other recycling solutions and help keep our environment clean With Air Cycle s Crushed Lamp Bulk Pickups You Ca...

Page 18: ......

Page 19: ...Mercury Vapor Metal Halide High pressure Sodium Other Shattershield Coated Total of Pallets Incandescent UV Other Waste for Recycling Pick Up Office Machinery E scrap Other Waste Special Instructions...

Page 20: ......

Page 21: ...o the unit be sealed in a full drum of crushed lamps or bagged in a zip top bag to avoid mercury release DO NOT DISPOSE OF FILTERS IN THE TRASH Communicate understand potential hazards by having opera...

Page 22: ...iner and sealed A 55 gallon DOT metal drum may be the most convenient and cost effective The used carbon canister should be placed into the shipping container immediately upon removal from the Bulb Ea...

Page 23: ...um Spinner Replacement Procedures Communicate understand potential hazards by having operators review pages 24 29 of this manual and complete online training program at www BulbEater3Training com When...

Page 24: ...age cartridge filter needs to be changed 14 Fan exhaust temperature too high Call Air Cycle for guidance 15 Insufficient fan carbon filter pressure while running Carbon filter not installed 16 VBUS vo...

Page 25: ...h lamp typically contains 10 20 mg of mercury some of which is evaporated However other components and materials of the lamp such as the glass or powdered phosphors can be contaminated by the mercury...

Page 26: ...ant for the operator to review and understand all instructions and safety precautions Refer to the Operation Instructions in this manual for detailed information and procedures How should I clean up b...

Page 27: ...ovable Chute for CFL U Tube Bulbs Safety Glasses Should be worn at all times when using the Bulb Eater 3 Safety Glove for Bulb Eater Should be worn at all times when using the Bulb Eater 3 Ear Plugs S...

Page 28: ...e EA 333 515 BPA Brass Plug Assembly EA 333 205 CSA Chute Safety Cover Assembly EA Bulb Eater 3 Replacement Parts 333 250 008 Power Cord NEMA 5 15P EA 55 133 8 Link Spinner Assembly w wrench EA 333 39...

Page 29: ...ng that persons within the states not listed above as requiring a permit or as regulated under universal waste regulations are authorized to crush lamps within general hazardous waste regulations Air...

Page 30: ...the air or groundwater These hazardous releases are a risk to surrounding communities Facilities that throw their spent lamps in the trash thinking they are saving money may be mistaken Throwing spent...

Page 31: ...can be absorbed into the human body through various pathways These include direct inhalation ingestion through surface contamination and absorption through the skin of elemental mercury Generally exce...

Page 32: ...veal there are no known health hazards from exposure to lamps that are intact The PSDSs further disclose that no adverse effects are expected from occasional exposure to broken lamps but stated Avoid...

Page 33: ...al absorption Lungs skin eyes gingiva gums CNS kidneys 2 Mercury Salts and Compounds Hg 1 Hg 2 Medicines antiseptics disinfectants electric batteries industrial compounds Ingestion 10 absorbed Dermal...

Page 34: ...summary of mercury vapor exposure limits by various organizations including OSHA ACGIH the National Institute of Occupational Safety and Health NIOSH and the National Academy of Sciences NAS Table 2...

Page 35: ...he repair or replacement of the defective Bulb Eater 3 at Air Cycle Corporation Air Cycle Corporation shall have no liability whatsoever at any time for any personal injury or property damages or for...

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