AirCycler 333-200-120 User Manual Download Page 28

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                    Parts List

 

 

Part # 

Description 

U/M 

Machines 

333-200-120 

Bulb Eater® 3 (120v) Machine 

EA 

333-200-240 

Bulb Eater® 3 (240v) Machine 

EA 

Entry Tubes 

55-484 

T5 Entry Tube (48”)  

EA 

55-486  

T8 Entry Tube (48”)  

EA 

55-488 

T12 Entry Tube (48”)  

EA 

55-304 

T17 Entry Tube (48”)  

EA 

333-210-CHU 

U-Tube/CFL Removable Chute  

EA 

Filters 

333-367 

Cartridge Filter 

EA 

55-325 

HEPA Filter (3

rd

 & 5

th

 stage) 

EA 

333-390-CCA 

Carbon Canister (4

th

 stage) & HEPA Filter (5

th

 Stage); including Activated Carbon 

PKG 

333-390-SCK 

Filter Combo Kit (2 Cartridge Filters, 1 HEPA Filter, & 1-8 Link Spinner Assemblies)  

PKG 

333-390-LCK 

Jumbo Filter Combo Kit (10 Cartridge Filters, 5 HEPA Filters, & 5-8 Link Spinner Assemblies) 

PKG 

Safety Equipment 

330-793  

Plug for T8 Entry Tube  

EA 

330-794 

Plug for T5 Entry Tube  

EA 

330-795  

Plug for T12 Entry Tube 

EA 

330-798  

Plug for T17 Entry Tube 

EA 

333- 515-BPA 

Brass Plug Assembly 

EA 

333-205-CSA 

Chute Safety Cover Assembly 

EA 

Bulb Eater® 3 Replacement Parts 

333-250-008 

Power Cord – NEMA 5-15P 

EA 

55-133 

8 Link Spinner Assembly w/ wrench  

EA 

333-390-001 

O-Ring & silicone grease for Carbon Canister 

EA 

333-408-3PK 

3 O-Ring & silicone grease for Airlock & Cyclone Assemblies  

PKG 

333-378 

V-Band Clamp for Carbon Canister 

EA 

333-205-007 

V-Band Clamp for Airlock & Cyclone Assemblies 

EA 

333-408-004 

Impeller for Airlock Body 

EA 

333-408-MSL 

Airlock Motor/ Sensor/ Bracket Assembly - 120v 

EA 

333-408-MSH 

Airlock Motor/ Sensor/ Bracket Assembly - 240v 

EA 

333-250-FUA 

240v Fuse Assembly 

EA 

333-345-VML 

Vacuum Motor Assembly 120vac-500w 

EA 

333-345-VMH 

Vacuum Motor Assembly 240vac-500w 

EA 

330-416 

Crusher Motor 120v, 1/5 Horsepower – 2 amp 

EA 

333-702-ESB 

E-Stop Button 

EA 

333-703-SSB 

Start/Stop Button 

EA 

55-471 

55 Gallon Drum Dolly w/ Brakes 

EA 

55-400  

55 Gallon Drum, Epoxy lined, plain lid & bolt ring clamp  

EA 

55-425  

55 Gallon Transport Lid w/ Gasket  

EA 

55-440  

55 Gallon Locking Ring, Heavy Duty 12 gauge w/ bolt  

EA 

 

 

Summary of Contents for 333-200-120

Page 1: ...F l u o r e s c e n t L a mpC r u s h i n gS y s t e m w w w A i r C y c l e c o m 8 0 0 9 0 9 9 7 0 9 i n f o A i r C y c l e c o m...

Page 2: ......

Page 3: ...aterials Forms Step by Step Procedures Serial Number US 800 909 9709 Outside US 708 344 7860 Fax 866 909 6725 12 04 2014 Read all manuals included with this product carefully Be thoroughly familiar wi...

Page 4: ...uctions 9 10 Bulb Eater 3 Operating Procedures 11 12 Recycling Full Drums 14 Maintenance Trouble Shooting Drum Change Procedures 13 Filter Replacement Procedures 16 18 Spinner Replacement Procedures 1...

Page 5: ...minor or moderate injury Caution indicates a potentially hazardous situation which if not avoided could result in death or serious injury avoided could result in death or serious injury Important indi...

Page 6: ...ed into water contact Air Cycle Corporation for assistance Replace with specific part of machine in question 7 Do Not pull or carry by cord use cord as a handle close a door on cord or pull cord aroun...

Page 7: ...800 909 9709 www AirCycle com 4 Control Panel LCD Screen Stop Button E Stop Start Button Dust Cap w USB Plug AC Receptacle...

Page 8: ...trol Panel Vacuum Filter 1st stage filter system for U tube CFL chute see page 4 for details contains 2nd 3rd stage filters Entry Tube Brass Plug Assembly Airlock Assembly Lid Assembly Carbon Canister...

Page 9: ...ps Cyclone Assembly Crusher Motor CFL U Tube Chute Control Panel Vacuum Filter 1st stage filter system see page 4 for details contains 2nd 3rd stage filters Brass Plug Assembly Airlock Assembly Lid As...

Page 10: ...1 13 Spinner Assembly 1 14 Vacuum Body Assembly 1 15 Vacuum Motor 120v or 240v 1 16 Plug Assembly 1 17 Safety Gloves 2 Pairs 2 18 Safety Glasses 2 Pairs 2 19 Ear Plugs 2 Pairs 2 20 48 T 12 Entry Tube...

Page 11: ...ww AirCycle com 8 The Dimensions 39 991 mm 54 1372 mm 25 635 mm mm Note 10 L x 5 W x 8 H area required to use the machine and crush 4 ft lamps 13 L x 5 W x 9 H area required to use the machine and cru...

Page 12: ...bly to the cyclone assembly until it s snug Tighten the clamp on the cyclone flange to the cyclone assembly all the way until it s tight Now re tighten the clamp on the airlock assembly to the cyclone...

Page 13: ...800 909 9709 www AirCycle com 10 FIG 4 FIG 5 FIG 7 FIG 10 5 4 FIG 9 FIG 8 FIG 6 6 7 8 10 9...

Page 14: ...out of the entry tube 3 Press the START button When the LCD screen displays ready 4 Insert the linear lamp into the entry tube and then let go Do not force the lamp down the entry tube 5 The machine w...

Page 15: ...Stopping Dumping Ready 2 Remove the chute safety cover to install the CFL U Tube chute Place the plug into the entry tube 3 Press the START button When the LCD screen display ready 4 Crush Lamps a U T...

Page 16: ...and requires 2 person for lid change Figure 2 3 3 Immediately place the spare lid on the full drum to seal the vapor Figure 4 4 Place the Bulb Eater 3 Machine on the empty drum and tighten the locking...

Page 17: ...solutions after you have crushed your lamps conserve your storage space save money over other recycling solutions and help keep our environment clean With Air Cycle s Crushed Lamp Bulk Pickups You Ca...

Page 18: ......

Page 19: ...Mercury Vapor Metal Halide High pressure Sodium Other Shattershield Coated Total of Pallets Incandescent UV Other Waste for Recycling Pick Up Office Machinery E scrap Other Waste Special Instructions...

Page 20: ......

Page 21: ...o the unit be sealed in a full drum of crushed lamps or bagged in a zip top bag to avoid mercury release DO NOT DISPOSE OF FILTERS IN THE TRASH Communicate understand potential hazards by having opera...

Page 22: ...iner and sealed A 55 gallon DOT metal drum may be the most convenient and cost effective The used carbon canister should be placed into the shipping container immediately upon removal from the Bulb Ea...

Page 23: ...um Spinner Replacement Procedures Communicate understand potential hazards by having operators review pages 24 29 of this manual and complete online training program at www BulbEater3Training com When...

Page 24: ...age cartridge filter needs to be changed 14 Fan exhaust temperature too high Call Air Cycle for guidance 15 Insufficient fan carbon filter pressure while running Carbon filter not installed 16 VBUS vo...

Page 25: ...h lamp typically contains 10 20 mg of mercury some of which is evaporated However other components and materials of the lamp such as the glass or powdered phosphors can be contaminated by the mercury...

Page 26: ...ant for the operator to review and understand all instructions and safety precautions Refer to the Operation Instructions in this manual for detailed information and procedures How should I clean up b...

Page 27: ...ovable Chute for CFL U Tube Bulbs Safety Glasses Should be worn at all times when using the Bulb Eater 3 Safety Glove for Bulb Eater Should be worn at all times when using the Bulb Eater 3 Ear Plugs S...

Page 28: ...e EA 333 515 BPA Brass Plug Assembly EA 333 205 CSA Chute Safety Cover Assembly EA Bulb Eater 3 Replacement Parts 333 250 008 Power Cord NEMA 5 15P EA 55 133 8 Link Spinner Assembly w wrench EA 333 39...

Page 29: ...ng that persons within the states not listed above as requiring a permit or as regulated under universal waste regulations are authorized to crush lamps within general hazardous waste regulations Air...

Page 30: ...the air or groundwater These hazardous releases are a risk to surrounding communities Facilities that throw their spent lamps in the trash thinking they are saving money may be mistaken Throwing spent...

Page 31: ...can be absorbed into the human body through various pathways These include direct inhalation ingestion through surface contamination and absorption through the skin of elemental mercury Generally exce...

Page 32: ...veal there are no known health hazards from exposure to lamps that are intact The PSDSs further disclose that no adverse effects are expected from occasional exposure to broken lamps but stated Avoid...

Page 33: ...al absorption Lungs skin eyes gingiva gums CNS kidneys 2 Mercury Salts and Compounds Hg 1 Hg 2 Medicines antiseptics disinfectants electric batteries industrial compounds Ingestion 10 absorbed Dermal...

Page 34: ...summary of mercury vapor exposure limits by various organizations including OSHA ACGIH the National Institute of Occupational Safety and Health NIOSH and the National Academy of Sciences NAS Table 2...

Page 35: ...he repair or replacement of the defective Bulb Eater 3 at Air Cycle Corporation Air Cycle Corporation shall have no liability whatsoever at any time for any personal injury or property damages or for...

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