AirCycler 333-200-120 User Manual Download Page 30

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What’s hazardous? 

Persons who generate wastes are responsible for determining whether their wastes are hazardous. One 
common method for determining whether a waste is hazardous is the Toxicity Characteristic Leaching 
Procedure (TCLP) test. The TCLP test is a laboratory test that simulates the potential leaching of hazardous 
wastes under conditions typically found in municipal solid waste landfills. If the concentration of mercury in 
water that is passed through a sample of crushed fluorescent lamp fragments exceeds 0.2 mg/liter, the 
crushed lamp frag

ments are classified as a hazardous waste. (See test method 1311 in “Test Methods for 

Evaluating Solid Waste, Physical/ Chemical Methods,” EPA Publication SW846 for more information about the 
TCLP procedures.) 

 

In most cases, standard fluorescent lamps and lamp fragments fail the TCLP test and are considered 
hazardous wastes. Facilities should treat the spent lamps and lamp fragments as hazardous wastes unless 
they test the spent lamps and fragments and determine that the wastes are non-hazardous. Facilities should 
manage the spent lamps as hazardous waste according to applicable federal, state, and local requirements. 

 

New low-mercury lamps have been introduced into the market. While these lamps may pass the TCLP test and 
be considered non-hazardous, some states - like Minnesota and Vermont - still prohibit persons from disposing 
of even these non-hazardous lamps in a solid waste landfill. You may want to talk with a State EPA 
representative to find out how you may handle spent lamps in your state. 

 

Please note that regardless of whether the State in which you are located allows you to dispose of lamps in 
your dumpster with other non-hazardous trash, the lamps do contain mercury and mercury vapors are released 
into our environment when you throw lamps in the trash. Typically, the lamps break in the dumpsters, during 
transportation or in the landfill and release mercury into the air or groundwater. These hazardous releases are 
a risk to surrounding communities. 

 

Facilities that throw their spent lamps in the trash thinking they are saving money may be mistaken. Throwing 
spent lamps in the trash may result in the person being held responsible for the cleanup of a remote and costly 
Superfund site. Because of the potential liability under Superfund, Air Cycle Corporation believes facilities that 
decide to recycle their spent lamps are making a smart decision that benefits not only the environment but also 
the bottom line. 

 

What are universal wastes? 

Universal wastes are specific hazardous waste streams that facilities can choose to manage in an alternative 
manner in place of the more complex hazardous waste requirements. These wastes are typically generated by 
many facilities and are often not properly managed under hazardous waste regulations. 

 

Universal Wastes include: 
Lamps 

– Including fluorescent, high intensity discharge (HID), sodium vapor, mercury vapor, neon, and 

incandescent lamps Batteries 

– Including spent dry cell and lead-acid batteries Pesticides – Including certain 

suspended, canceled, or unused pesticides Devices containing elemental mercury 

– Including thermostats, 

switches, thermometers, manometers, barometers, and various medical devices. 

 

Does quantity matter? 

Yes. RCRA (hazardous waste) requirements differ according to the amounts of hazardous waste generated 
per month by the facility. There are three main categories of hazardous waste generators: 

 

Conditionally Exempt Small Quantity Generators (CESQG’s) are persons who generate 220 lbs. per month or 
less of all hazardous wastes combined (not just lamps!). These generators are exempt from most of the 
hazardous waste regulations, which include transportation, treatment, and disposal requirements. They must 
not, however, store more than 2200 lbs. of hazardous waste on site at any time and must dispose of their 
hazardous waste in facilities that are permitted or authorized to accept hazardous or non-hazardous wastes. 
Many states acknowledge CESQG exemptions for paperwork, but not for disposal. Many states do not allow 
CESQG to dispose of hazardous waste in a solid waste landfill. 

 
 

 
 

Summary of Contents for 333-200-120

Page 1: ...F l u o r e s c e n t L a mpC r u s h i n gS y s t e m w w w A i r C y c l e c o m 8 0 0 9 0 9 9 7 0 9 i n f o A i r C y c l e c o m...

Page 2: ......

Page 3: ...aterials Forms Step by Step Procedures Serial Number US 800 909 9709 Outside US 708 344 7860 Fax 866 909 6725 12 04 2014 Read all manuals included with this product carefully Be thoroughly familiar wi...

Page 4: ...uctions 9 10 Bulb Eater 3 Operating Procedures 11 12 Recycling Full Drums 14 Maintenance Trouble Shooting Drum Change Procedures 13 Filter Replacement Procedures 16 18 Spinner Replacement Procedures 1...

Page 5: ...minor or moderate injury Caution indicates a potentially hazardous situation which if not avoided could result in death or serious injury avoided could result in death or serious injury Important indi...

Page 6: ...ed into water contact Air Cycle Corporation for assistance Replace with specific part of machine in question 7 Do Not pull or carry by cord use cord as a handle close a door on cord or pull cord aroun...

Page 7: ...800 909 9709 www AirCycle com 4 Control Panel LCD Screen Stop Button E Stop Start Button Dust Cap w USB Plug AC Receptacle...

Page 8: ...trol Panel Vacuum Filter 1st stage filter system for U tube CFL chute see page 4 for details contains 2nd 3rd stage filters Entry Tube Brass Plug Assembly Airlock Assembly Lid Assembly Carbon Canister...

Page 9: ...ps Cyclone Assembly Crusher Motor CFL U Tube Chute Control Panel Vacuum Filter 1st stage filter system see page 4 for details contains 2nd 3rd stage filters Brass Plug Assembly Airlock Assembly Lid As...

Page 10: ...1 13 Spinner Assembly 1 14 Vacuum Body Assembly 1 15 Vacuum Motor 120v or 240v 1 16 Plug Assembly 1 17 Safety Gloves 2 Pairs 2 18 Safety Glasses 2 Pairs 2 19 Ear Plugs 2 Pairs 2 20 48 T 12 Entry Tube...

Page 11: ...ww AirCycle com 8 The Dimensions 39 991 mm 54 1372 mm 25 635 mm mm Note 10 L x 5 W x 8 H area required to use the machine and crush 4 ft lamps 13 L x 5 W x 9 H area required to use the machine and cru...

Page 12: ...bly to the cyclone assembly until it s snug Tighten the clamp on the cyclone flange to the cyclone assembly all the way until it s tight Now re tighten the clamp on the airlock assembly to the cyclone...

Page 13: ...800 909 9709 www AirCycle com 10 FIG 4 FIG 5 FIG 7 FIG 10 5 4 FIG 9 FIG 8 FIG 6 6 7 8 10 9...

Page 14: ...out of the entry tube 3 Press the START button When the LCD screen displays ready 4 Insert the linear lamp into the entry tube and then let go Do not force the lamp down the entry tube 5 The machine w...

Page 15: ...Stopping Dumping Ready 2 Remove the chute safety cover to install the CFL U Tube chute Place the plug into the entry tube 3 Press the START button When the LCD screen display ready 4 Crush Lamps a U T...

Page 16: ...and requires 2 person for lid change Figure 2 3 3 Immediately place the spare lid on the full drum to seal the vapor Figure 4 4 Place the Bulb Eater 3 Machine on the empty drum and tighten the locking...

Page 17: ...solutions after you have crushed your lamps conserve your storage space save money over other recycling solutions and help keep our environment clean With Air Cycle s Crushed Lamp Bulk Pickups You Ca...

Page 18: ......

Page 19: ...Mercury Vapor Metal Halide High pressure Sodium Other Shattershield Coated Total of Pallets Incandescent UV Other Waste for Recycling Pick Up Office Machinery E scrap Other Waste Special Instructions...

Page 20: ......

Page 21: ...o the unit be sealed in a full drum of crushed lamps or bagged in a zip top bag to avoid mercury release DO NOT DISPOSE OF FILTERS IN THE TRASH Communicate understand potential hazards by having opera...

Page 22: ...iner and sealed A 55 gallon DOT metal drum may be the most convenient and cost effective The used carbon canister should be placed into the shipping container immediately upon removal from the Bulb Ea...

Page 23: ...um Spinner Replacement Procedures Communicate understand potential hazards by having operators review pages 24 29 of this manual and complete online training program at www BulbEater3Training com When...

Page 24: ...age cartridge filter needs to be changed 14 Fan exhaust temperature too high Call Air Cycle for guidance 15 Insufficient fan carbon filter pressure while running Carbon filter not installed 16 VBUS vo...

Page 25: ...h lamp typically contains 10 20 mg of mercury some of which is evaporated However other components and materials of the lamp such as the glass or powdered phosphors can be contaminated by the mercury...

Page 26: ...ant for the operator to review and understand all instructions and safety precautions Refer to the Operation Instructions in this manual for detailed information and procedures How should I clean up b...

Page 27: ...ovable Chute for CFL U Tube Bulbs Safety Glasses Should be worn at all times when using the Bulb Eater 3 Safety Glove for Bulb Eater Should be worn at all times when using the Bulb Eater 3 Ear Plugs S...

Page 28: ...e EA 333 515 BPA Brass Plug Assembly EA 333 205 CSA Chute Safety Cover Assembly EA Bulb Eater 3 Replacement Parts 333 250 008 Power Cord NEMA 5 15P EA 55 133 8 Link Spinner Assembly w wrench EA 333 39...

Page 29: ...ng that persons within the states not listed above as requiring a permit or as regulated under universal waste regulations are authorized to crush lamps within general hazardous waste regulations Air...

Page 30: ...the air or groundwater These hazardous releases are a risk to surrounding communities Facilities that throw their spent lamps in the trash thinking they are saving money may be mistaken Throwing spent...

Page 31: ...can be absorbed into the human body through various pathways These include direct inhalation ingestion through surface contamination and absorption through the skin of elemental mercury Generally exce...

Page 32: ...veal there are no known health hazards from exposure to lamps that are intact The PSDSs further disclose that no adverse effects are expected from occasional exposure to broken lamps but stated Avoid...

Page 33: ...al absorption Lungs skin eyes gingiva gums CNS kidneys 2 Mercury Salts and Compounds Hg 1 Hg 2 Medicines antiseptics disinfectants electric batteries industrial compounds Ingestion 10 absorbed Dermal...

Page 34: ...summary of mercury vapor exposure limits by various organizations including OSHA ACGIH the National Institute of Occupational Safety and Health NIOSH and the National Academy of Sciences NAS Table 2...

Page 35: ...he repair or replacement of the defective Bulb Eater 3 at Air Cycle Corporation Air Cycle Corporation shall have no liability whatsoever at any time for any personal injury or property damages or for...

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