Air Lift SureSET 25004 Installation Manual Download | Manualshive

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For maximum effectiveness and safety,
please read these instructions completely
before proceeding with installation.

Failure to read these instructions can result in an

incorrect installation.

MN-594 • (15612) • ECR 5905

INSTALLATION GUIDE

No. 25004

Automatic Leveling
On-Board Compressor
System

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Summary of Contents for SureSET 25004

Page 1: ...e read these instructions completely before proceeding with installation Failure to read these instructions can result in an incorrect installation MN 594 15612 ECR 5905 INSTALLATION GUIDE No 25004 Automatic Leveling On Board Compressor System ...

Page 2: ...2 MN 594 SureSet ...

Page 3: ...eSet System 4 Installing the Compressor and Manifold 4 Installing the Electrical Components 5 Attaching the Air Lines 7 Attaching the Digital Controller 8 Setting the Digital Controller 9 Things You Need to Know 9 Checking the System 9 Troubleshooting Guide 10 Warranty and Return Policy 10 Replacement Information 11 Contact Information 11 TABLE OF CONTENTS 1 ...

Page 4: ...et the controller will remember and maintain the selected pressure IMPORTANT SAFETY NOTICE The installation of this kit does not alter the Gross Vehicle Weight Rating GVWR or payload of the vehicle Check your vehicle s owner s manual and do not exceed the maximum load listed for your vehicle Gross Vehicle Weight Rating The maximum allowable weight of the fully loaded vehicle including passengers a...

Page 5: ...16 smaller female push on connector Fuse Existing fuse P or Q O or S 20 Amp fuse holder 3 Amp fuse Back view Side view Ground ECU display connector ECU display Side view Existing infl ation valve Existing infl ation valve Compressor mounting hardware is included with the compressor Air springs are shown for reference only They are not included in the kit C K L M H F M B E G F A J Battery terminal ...

Page 6: ...in fuse 2 R 24561 Mini fuse adapter 2 S 24594 16 Ga terminal 2 HARDWARE LIST 3 Select a rigid mounting location on your vehicle s frame or cross member that shields the compressor from the elements and heat sources fig 2 4 Attach the compressor and manifold to the frame rail or cross member using fig 2 as a guide The manifold should be mounted so that the transducers are facing upwards to prevent ...

Page 7: ...P THIS WILL HELP TO PREVENT ELECTRICAL FAILURE OF THE DISPLAY UNIT 1 Run the harness from the dash to the manifold compressor location Place a grommet or silicone sealant around any holes that the harness passes through to protect it from abrasive surfaces 2 Connect the transducer wires to the corresponding transducers on the manifold using the supplied nuts fig 1 and fig 3 fig 3 CAUTION NOTE R R ...

Page 8: ...crimp the smaller 3 16 female connector supplied with this kit 7 Route the 12 gauge wire from the terminal 30 on the back of the relay out to the vehicle s battery Attach the 20 AMP fuse holder to the wire using the butt connector Attach the ring terminal to the 20 AMP fuse holder and install the ring terminal to the positive terminal on the battery fig 6 8 Find flexible grommet N in the sealed pa...

Page 9: ... razor blade or a very sharp knife squarely cut a piece of air line to go between each of the air springs and the supplied tees 4 Cut another length of air line to go between the other side of the tee and one of the two ports at the top of the manifold fig 9 5 Insert a length of air line with the existing inflation valves to the other port of the tee fig 9 L R Air springs are shown for reference o...

Page 10: ... PLUG THE ECU DISPLAY CONNECTOR INTO THE DISPLAY UNIT UNTIL ALL WIRES ARE CORRECTLY HOOKED UP THIS WILL HELP TO PREVENT ELECTRICAL FAILURE OF THE DISPLAY UNIT 1 Choose a mounting location inside the cab of the vehicle for mounting the digital controller This can be under the dash panel or on the dash board 2 Attach the bracket to the chosen mounting location using the provided screws fig 10 3 Atta...

Page 11: ...e system so that the manifold can be smaller and more economical 2 Once you have selected a pressure setting you must wait for the check mark on the SureSet display screen to disappear before the setting will be permanently stored into the memory Failure to wait or turning the vehicle off will cause the previous setting to remain stored 3 The SureSet system will maintain your pressure setting with...

Page 12: ...l damages is not covered The consumer is responsible for installation reinstallation labor charges of the product Air Lift Company reserves the right to change the design of any product without assuming any obligation to modify any product previously manufactured This warranty gives you specific legal rights and you may also have other rights that may vary from state to state Some states do not al...

Page 13: ...customer service at 800 248 0892 Most parts are immediately available and can be shipped the same day Contact Air Lift Company customer service at 800 248 0892 first if Parts are missing from the kit Need technical assistance on installation or operation Broken or defective parts in the kit Wrong parts in the kit Have a warranty claim or question Contact the retailer where the kit was purchased If...

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Page 16: ...m Thank you for purchasing Air Lift products the professional installer s choice Printed in the USA Need Help Contact our customer service department by calling 800 248 0892 Monday through Friday 8 a m to 5 p m Eastern Time For calls from outside the USA or Canada our local number is 517 322 2144 Register your warranty online at www airliftcompany com warrantyreg htm ...

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