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15h0183-00 

 

 

 

 

 

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Legacy Ducted Split 

Wine Cellar Cooling Systems 

Installation, Operation and  

Maintenance Guide 

Model DS025, DS050, DS088, DS200 (60Hz) 

Model WGS40, WGS75, WGS100, WGS175 (50Hz) 

 

Manufactured by: 

 

wineguardian.com

          

airinnovations.com

 

Wine Guardian reserves the right, without notice, to make changes to this document at its sole discretion. 

Please visit our web site for the most current version of the Wine Guardian manual and other literature. 

Wine Guardian is a registered trademark (2,972,262) of Air Innovations, Inc. 

    Condensing Unit Patent No. U.S. D791295, EU 003189349-0001 

                                          Edition 03-2021 

   © Air Innovations, 2021 Part# 15H0183-00 REV A 

 

Summary of Contents for 99H0360-10

Page 1: ...airinnovations com Wine Guardian reserves the right without notice to make changes to this document at its sole discretion Please visit our web site for the most current version of the Wine Guardian m...

Page 2: ...Guardian dimension for split ducted systems DS025 WGS40 DS050 WGS75 DS088 WGS100 DS200 and WGS175 13 Condensing unit dimensions 14 Refrigeration Illustration of the system 15 Magnified Image of the C...

Page 3: ...nting 35 Typical Mounting Arrangements 35 Handling and Installation 35 Floor Mount 36 Wall Mount 37 Fig 3 37 Installing the Ductwork and Grilles 38 Duct Collars 38 Location of Supply and Return Grille...

Page 4: ...ote Sensor Pairing Instructions Multiple Sensors Wireless 61 Standard Controller Functions 62 Alarm Codes 69 Inspection and Start Up Checklists 71 Receiving and Inspecting 71 Handling and Installing 7...

Page 5: ...ce to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television receptio...

Page 6: ...oling coil and the fan to remove heat from the air inside the wine cellar to the refrigerant cooling the air and condensing moisture out of the air The word evaporator refers to the evaporation of the...

Page 7: ...ssure Unit of measurement inches of water column of the pressure of the air handled by the fan Set Point The desired temperature or humidity set on the remote interface controller or humidistat Supply...

Page 8: ...parts IMPORTANT If this procedure is not followed the shipping company may reject the claim and the consignee may suffer the loss Do not return the shipment to the factory Review the Packing Slip to V...

Page 9: ...approved power cord and plug All Wine Guardian 50Hz units carry the CE mark Each unit is furnished with a sealed CE approved power cord The Wine Guardian Ducted Split System Contains 1 A Wine Guardian...

Page 10: ...s Each unit is provided with a pre wired and tested remote interface controller for remote mounting within the wine cellar The remote interface controller has multiple control functions for cooling he...

Page 11: ...nsive component in the unit it is recommended that you purchase the extended warranty option Heating Coils An optional heating coil is built in and requires no additional power source The electric hea...

Page 12: ...12 Xtreme Low Ambient Illustrations Fig 1 Fig 2 Pressure cutout timer 33c0185 00...

Page 13: ...ap Inlet OD 7 94 20 10 9 94 25 24 9 94 25 24 11 94 30 33 E Outlet opening width 9 90 25 15 10 00 25 40 10 00 25 40 11 63 29 54 F Outlet opening height 11 13 28 27 11 13 28 27 11 13 28 27 15 00 38 10 G...

Page 14: ...14 Condensing unit dimensions DS050 COND NO OPTIONS...

Page 15: ...15 Refrigeration Illustration of the system See next page for magnified image...

Page 16: ...16 Magnified Image of the Condensing Unit...

Page 17: ...17 Wiring Diagram for DS025 DS050 WGS40 WGS75...

Page 18: ...18 Wiring Diagram for DS088 and WGS100...

Page 19: ...19 Wiring Diagram for DS200 and WGS175 Units...

Page 20: ...20 Wiring Diagram for Replacement Fan Motor XR 115 230 Models...

Page 21: ...21 Wiring Diagram for DS025 and WGS40 Condensing Unit...

Page 22: ...22 Wiring Diagram for DS050 and WGS75 Condensing Unit...

Page 23: ...23 Wiring Diagram for DS088 and WGS100 Condensing Unit...

Page 24: ...24 Wiring Diagram for DS200 and WGS175 Condensing Unit...

Page 25: ...25 Ducted Split Systems Specifications 60Hz Models DS025 DS050 DS088 DS200...

Page 26: ...26 Ducted Split System Specifications 50 Hz Models WGS40 WGS75 WGS100 WGS175...

Page 27: ...DANGER HIGH VOLTAGE RISK OF SERIOUS INJURY OR DEATH High voltages are present in the cabinets Before opening panels turn off all power Use the Lockout Tagout procedure Warning Following is a typical...

Page 28: ...ming maintenance always use the Lockout Tagout procedure which is described in this chapter Observe the maintenance safety guidelines in this manual Electrical Hazards Working on the equipment may inv...

Page 29: ...220 240 volts 1 phase 50Hz WGS model Control Method Disconnect power cord and On Off switch DANGER Never reach into a unit while the fan is running Never open an access door to a fan while the fan is...

Page 30: ...ade or the third prong is provided for your safety If the provided plug does not fit into your outlet consult an electrician for replacement of the obsolete outlet Protect the power cord from being wa...

Page 31: ...r or a sturdy level surface Ensure the control cable and remote interface controller are plugged into one of the com port Plug in the system Press the on off switch to see if the control illuminates T...

Page 32: ...openings or outlets to the unit Never allow anything to rest on or roll over the power cord Never place the unit where the power cord is subject to wear or abuse Do not use extension cords Never over...

Page 33: ...ature gradient and circulation preferred Locate the electrical power outlet close to the unit Do not use an extension cord Locate the condensing unit in a clean and well ventilated area Where to locat...

Page 34: ...mal as possible The fan coil unit is equipped with an On Off switch two communication ports and an optional humidifier connection One communication port is always used for the factory supplied remote...

Page 35: ...ocate the unit as close to the wine cellar as possible to reduce the length of the duct runs If possible use short and straight ducting on all ductwork runs Typical Mounting Arrangements The following...

Page 36: ...l y g r i l l e Suppl y duct Supply grille Supply duct Condensing unit Fan coil 12 platform under fan coil Return duct Return grille Supply grille Supply duct Threaded rod under ceiling structure Fan...

Page 37: ...same wall Fig 4 Wall mounted supply grille Supply duct Condensing unit Fan coil 12 platform Fan coil Return duct Return grille Supply grille Supply duct Fan foil Condensing unit Wall angle with suppor...

Page 38: ...3cm 6 inches 15 2cm 8 inches 20 3cm DS050 WGS75 10 inches 25 4cm 25 4cm cm 8 inches 20 3cm 10 inches 25 4cm DS088 WGS100 10 inches 25 4cm 25 4cm cm 8 inches 20 3cm 10 inches 25 4cm DS200 WGS175 12 inc...

Page 39: ...sory kit Pull the outer plastic wrapping and insulation away from the end of the duct to expose the reinforced inside duct liner Use tie straps of clamp around the inside liner to fasten the duct coll...

Page 40: ...the unit If no drain is available use a bucket Do not extend the drain below the rim of the bucket Empty the bucket periodically The Wine Guardian unit is provided with a built in drain trap The drain...

Page 41: ...sampleserial plate illustration below DO NOT DO NOT MODIFY THE PLUGS IN ANY WAY Do not use extension cords IMPORTANT The electrical power supply must be either 115 volt or 230 volt AC 1 phase 60 cycle...

Page 42: ...n monitoring the refrigerant charge and the state of the refrigerant in the system Keep horizontal and vertical distances between the indoor and outdoor section as close as possible to minimize refrig...

Page 43: ...0 3 8 3 8 5 8 1 2 50 15 Interconnecting tube must be reduced down at evaporator connection 50Hz Models Model Liquid Line OD Liquid connection at evaporator OD Suction line OD Min Suction line insulati...

Page 44: ...44 Install refrigeration piping per local codes and ASHRAE guidelines...

Page 45: ...rap Incorrect Installation Evaporator Condenser Evaporator Condenser Condenser Condenser Evaporator Evaporator Evaporator Evaporator Evaporator Condenser Condenser Condenser Condenser Evaporator Soft...

Page 46: ...t length Charge the system with the correct amount of refrigerant and mark the amount with a ballpoint pen in the space provided on the unit nameplate NOTE When charging through the suction service va...

Page 47: ...NLY Run a ground lead to be connected to the condensing unit Ground lead LUG There is a separate ground lug for the condensing unit internal components See Fig 3 The load side of the factory installed...

Page 48: ...YOUR SPECIFIC MODEL SYSTEM Procedures for Charging System with Head Pressure Control NOTE When charging any system with head pressure control the outdoor ambient temperature must be known Charging of...

Page 49: ...l charge may have to be added now Good system performance during low ambient operation depends on proper refrigerant charge therefore it is very important that this phase of the installation procedure...

Page 50: ...aturated temperature from pressure temperature chart Next obtain your liquid line temperature by getting an accurate reading on the liquid line BEFORE the TXV expansion on the indoor side Obtain this...

Page 51: ...total and that is the amount you ADD to the system upon start up In this example 47oz 1 327kg ADDED Additional Charge for Xtreme Low Ambient Systems XLA Option For systems that have Wine Guardian s XL...

Page 52: ...uction Superheat F Sub cooling F 25 F 4 C 23 98 8 F 13 C 17 F 8 C 40 F 4 C 24 98 13 F 10 C 18 F 7 C 60 F 15 C 24 98 22 F 5 C 16 F 9 C 70 F 21 C 24 104 24 F 4 C 10 F 12 C 80 F 26 C 24 130 30 F 1 C 15 F...

Page 53: ...15 C 26 96 20 F 6 C 15 F 6 C 70 F 21 C 26 98 27 F 3 C 11 F 12 C 80 F 26 C 28 116 28 F 2 C 12 F 11 C 100 F 37 C 30 167 35 F 2 C 14 F 10 C WGS100 OD Ambient F Suction psig Discharge psig Suction Superhe...

Page 54: ...e 50 15 25 meters of control cable is included with each controller with longer lengths available as an option Wirelessly connects wirelessly to the Wine Guardian unit by Radio Frequency connectivity...

Page 55: ...o Change over Auto or manual Fan ON or AUTO Color Black only User interface Touch screen Auto defrost control Yes with Serving temp option Connection Communicating RJ 9 cable Wireless to base communic...

Page 56: ...e location of the two mounting points Fig 3 Also mark the location of the penetration for the communication cable as this area will require sufficient clearance for the cable to exit the wall and atta...

Page 57: ...the back plate from the Remote Interface Controller Fig 1 4 Place the back plate against the wall and mark the mounting points at the desired location Fig 2 5 Drill two one eighth inch holes and inse...

Page 58: ...in the wall and or ceiling structure of the wine cellar to the desired controller mounting location 2 Plan on mounting the remote sensor on a solid surface away from doors corners air outlets drafts o...

Page 59: ...enings freely Fig 3 5 Plug in the communication cable to the remote sensor and mount the Remote Sensor to the wall Fig 3 6 Reattach the sensor s faceplate Fig 4 7 If multiple sensors are being used ei...

Page 60: ...ounting points at the desired location within the wine cellar Fig 2 4 Drill two one eighth inch holes and insert anchors within the mounting surface Anchors may not be required if securing to a wall s...

Page 61: ...in this mode press the button once to change the device number Once each remote sensor has its own unique device number simply wait for the LED to stop flashing and the setting will be saved 2 To cha...

Page 62: ...ss the Settings button once to display the Humidity setpoint Press the Up or Down arrows to adjust the humidity to the desired set point Note A Wine Guardian humidifier must be installed and Setting 6...

Page 63: ...ty alarm set point Setting 4 Press Settings button to advance to Setting 4 Press the Up or Down arrow buttons to adjust to the desired setpoint Factory default is 5 High humidity alarm setpoint Settin...

Page 64: ...essor anti short cycling time is the amount of allowable time between compressor stop and restart Rapid start stop of compressors can cause premature failure WINE GUARDIAN DOES NOT RECOMMEND SETTINGS...

Page 65: ...tting is adjustable from 30 min at 0 zero 1 hour at 1 and then in 1 hour increments up to a maximum of 12 hours at 12 Room temperature offset Setting 13 Press Settings button to advance to Setting 13...

Page 66: ...the Up or Down buttons to adjust to the desired setpoint This setting is the minimal allowable temperature difference between heating and cooling setpoints Maximum is 5 F 3 C minimum is 1 F 1 C Facto...

Page 67: ...ace 2 disabled will display only and can be mounted outside of wine room RF channel select Setting 31 Press Settings button to advance to Setting 31 Press the Up or Down buttons to adjust to the desir...

Page 68: ...served for additional fields Default temperature Setting 70 Press Settings button to advance to Setting 70 No setting adjustment Initial temperature set point Will revert to this setting upon loss of...

Page 69: ...along with symbol will remain on screen until humidity falls below the High Humidity Alarm setpoint Setting 5 Low humidity alarm Flashing humidity number Flashing humidity number along with symbol wil...

Page 70: ...Sensor Fault THIS ALARM FORCES THE SYSTEM TO SHUT DOWN Defrost sensor has been shorted disconnected or open 3 will remain on screen until the defrost sensor issue has been resolved 4 Communication lo...

Page 71: ...d to humidifier Drain lines and trap installed properly Ductwork fittings and grilles installed properly All cold duct surfaces insulated No obstructions to air flow around condensing unit Starting up...

Page 72: ...on Company Name License Date of Startup Address Technician City Certification ID Number State Zip Certification Source e g NATE Company Phone Technician Phone Company Email Technician Email Email comp...

Page 73: ...4 hours Indoor Unit Has water been placed in drain pan to confirm proper drainage Piping Have leaks checks been made at compressor outdoor and indoor coils TXVs Thermostatic Expansion Valves Filter Dr...

Page 74: ...r is on and the control circuit is energized and operating AUTO means the fan runs only when the remote interface controller is calling for cooling heating or the humidistat is calling for humidificat...

Page 75: ...se the temperature in various zones change the air flow patterns To keep the entire wine cellar at the same temperature set the remote interface controller to run the supply fan continuously and not j...

Page 76: ...me tasks require knowledge of mechanical and electrical methods Make sure you are familiar with all hazards general safety related procedures and safety labels on the unit EXPOSURE TO MICROBIAL GROWTH...

Page 77: ...ng coil is located between the evaporator coil and blower inside the transition duct It contains the heating element and high temperature limit switches The heating coil is wired to work in conjunctio...

Page 78: ...use a vacuum with a brush attachment to clean the coils Clean condensate pan under the evaporator coil by flushing Be careful to keep the drain pans clear of any and all debris Inspect cabinet for cor...

Page 79: ...t waiting long enough for the internal timers to complete their timed delay Unit does not start up Power Switch Light is Off Possible Cause Solution Switch not on No power to outlet Unit not plugged i...

Page 80: ...controlling temperature Reset remote interface controller to higher cooling temperature Check for remote interface controller rise across coil Reset remote interface controller to higher heating tempe...

Page 81: ...rrier around cellar Humidity too high when unit is running but not cooling Possible Cause Solution Compressor not operating Ambient temperature is too high Check and reset high limit switch Clear bloc...

Page 82: ...e switch in the refrigeration system This switch shuts the compressor and condenser down if the head pressure in the system is too high It is intended to protect the compressor Restricted airflow thro...

Page 83: ...Cause Solution Condenser fan not operating Defective switch Repair or replace Replace Unit cycles on and off more than 8 times hr Possible Cause Solution Remoteinterfacecontrollermalfunction remotein...

Page 84: ...rranty purposes All correspondence regarding warrantymust include themodel number and serial number of theunit involved Note that the warrantyis null andvoid iftheserial number onthe unit or compresso...

Page 85: ...ny other obligations or liabilities for Wine Guardian in connection with the sale of its systems INDEMNIFICATION Purchaser agrees to indemnify hold harmless and defend seller and its officers director...

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