background image

 

3

 

                     

 

 

Operation

 

No

 

oiling

 

or

 

other

 

lubrication

 

is

 

necessary

 

with

 

a

 

Dia

Vac®

 

pump.

 

 

If

 

the

 

gas

 

stream

 

has

 

a

 

high

 

level

 

of

 

particulate

 

matter,

 

a

 

filter

 

should

 

be

 

installed

 

before

 

the

 

pump.

 

If

 

the

 

gas

 

stream

 

has

 

a

 

high

 

level

 

of

 

liquid

 

matter,

 

a

 

membrane

 

separator

 

should

 

be

 

installed

 

before

 

the

 

pump.

 

This

 

should

 

be

 

used

 

in

 

conjunction

 

with

 

best

 

practices

 

for

 

pump

 

installation

 

including

 

mounting

 

the

 

pump

 

head

 

so

 

that

 

the

 

discharge

 

port

 

faces

 

toward

 

the

 

ground.

 

Keep

 

in

 

mind

 

that

 

the

 

pump

 

head

 

can

 

be

 

rotated

 

in

 

any

 

direction

 

on

 

the

 

housing.

 

The

 

gas

 

will

 

always

 

flow

 

in

 

the

 

direction

 

of

 

the

 

arrows

 

on

 

top

 

of

 

the

 

head.

  

 

The

 

elevated

 

and

 

extended

 

pumps

 

are

 

for

 

use

 

in

 

hazardous

 

areas

 

where

 

heated

 

heads

 

cannot

 

be

 

used

 

to

 

prevent

 

condensation

 

buildup

 

in

 

the

 

pump.

 

These

 

pumps

 

are

 

designed

 

to

 

have

 

head

 

or

 

heads

 

mounted

 

in

 

a

 

heated

 

enclosure

 

to

 

prevent

 

condensation

 

of

 

vapors

 

within

 

the

 

pump

 

head.

 

The

 

plate

 

of

 

either

 

of

 

these

 

pumps

 

can

 

hold

 

the

 

entire

 

weight

 

of

 

the

 

pump.

 

 

This

 

pump

 

can

 

be

 

mounted

 

in

 

any

 

position.

 

If

 

the

 

housing

 

needs

 

to

 

be

 

rotated

 

for

 

mounting

 

purposes,

 

that

 

can

 

be

 

done

 

at

 

the

 

ADI

 

facility.

 

 

Do

 

not

 

start

 

the

 

pump

 

against

 

pressure

 

or

 

vacuum.

 

For

 

applications

 

that

 

must

 

start

 

under

 

pressure

 

or

 

vacuum,

 

contact

 

ADI

 

and

 

a

 

suitable

 

motor

 

will

 

be

 

selected.

 

 

Running

 

amps

 

are

 

listed

 

on

 

the

 

nameplate

 

of

 

the

 

motor.

 

A

 

pump

 

running

 

at

 

a

 

substantially

 

higher

 

current

 

than

 

shown

 

on

 

the

 

motor

 

plate

 

indicates

 

a

 

problem,

 

please

 

see

 

section

 

“Troubleshooting”

 

below.

 

Please

 

note

 

that

 

the

 

current

 

draw

 

at

 

the

 

startup

 

of

 

the

 

pump

 

will

 

be

 

three

 

to

 

four

 

times

 

the

 

normal

 

running

 

amps.

 

 

For

 

high

 

pressure

 

applications,

 

outlet

 

pressures

 

above

 

15

 

psig,

 

please

 

consult

 

an

 

ADI

 

representative

 

for

 

proper

 

motor

 

sizing.

 

  

The

 

pump

 

is

 

designed

 

for

 

atmospheric

 

pressure

 

or

 

vacuum

 

on

 

the

 

inlet.

 

For

 

applications

 

with

 

inlet

 

pressure

 

greater

 

than

 

0

 

psig;

 

contact

 

ADI

 

and

 

a

 

suitable

 

pump

 

will

 

be

 

selected.

  

 

The

 

diaphragm,

 

valve

 

discs,

 

sealing

 

washer,

 

and

 

gasket

 

are

 

the

 

only

 

consumable

 

parts

 

of

 

the

 

pump.

 

The

 

degree

 

of

 

usage

 

and

 

condition

 

of

 

operating

 

temperatures

 

or

 

pressure

 

will

 

determine

 

the

 

rate

 

of

 

replacement

 

of

 

part

 

or

 

parts.

 

For

 

heavy

 

loads

 

(25

75

 

PSI)

 

and

 

constant

 

operation

 

the

 

diaphragm

 

should

 

be

 

inspected

 

at

 

least

 

every

 

six

 

months.

 

For

 

lighter

 

loads

 

(0

15

 

PSI

 

or

 

up

 

to

 

maximum

 

vacuum)

 

or

 

pumps

 

with

 

reduced

 

eccentric

 

the

 

diaphragm

 

may

 

operate

 

successfully

 

for

 

a

 

year

 

or

 

more.

 

The

 

corrosive

 

content

 

of

 

the

 

gas

 

media

 

being

 

pumped

 

can

 

affect

 

the

 

recommended

 

inspection

 

and

 

replacement

 

cycle

 

of

 

the

 

diaphragm.

 

 

The

 

minimum

 

performance

 

acceptable

 

of

 

a

 

single

 

head

 

of

 

an

 

R

series

 

pump

 

is

 

shown

 

in

 

the

 

table

 

below.

 

Pumps

 

operating

 

at

 

50

 

Hz

 

have

 

a

 

17

 

percent

 

lower

 

flow

 

rate

 

than

 

their

 

60

 

Hz

 

counterparts.

  

To

 

check

 

pumping

 

efficiency,

 

employ

 

suitably

 

damped

 

gauges

 

connected

 

so

 

as

 

to

 

dead

head

 

either

 

pressure

 

or

 

vacuum.

 

Summary of Contents for Dia-Vac R Series

Page 1: ...vated Extended R Series Pump with Explosion Proof Motor Air Dimensions Incorporated 1371 West Newport Center Drive Suite 101 Deerfield Beach FL 33442 800 423 6464 954 428 7333 ph 954 360 0987 fax info airdimensions com www airdimensions com ...

Page 2: ...hould not exceed 60 C 140 F The pump must have adequate ventilation and or cooling to run properly Safety Before running the pump ensure that it is properly rated for the environment in which it is located The Standard Dia Vac explosion proof motors utilized by the standard single and double head pumps are UL and CSA listed Class I Division I Group B C and D and Class II Group F and G All system c...

Page 3: ...ameplate of the motor A pump running at a substantially higher current than shown on the motor plate indicates a problem please see section Troubleshooting below Please note that the current draw at the startup of the pump will be three to four times the normal running amps For high pressure applications outlet pressures above 15 psig please consult an ADI representative for proper motor sizing Th...

Page 4: ...require inspection at the ADI facility To have your pump inspected and repaired at the ADI facility please follow the instructions on the ADI website located at http www airdimensions com service rma Eccentric R27x 27 22 R25x 25 21 R22x 26 22 R20x 22 18 R18x 19 16 R15x 17 14 R12x 14 12 R10x 12 10 R08x 11 9 R06x 8 7 7 15 13 11 21 5 20 17 7 4 24 23 5 23 17 13 8 46 36 27 Minimum LPM Minimum In Hg 60 ...

Page 5: ...icing Listed below are the two predominant types of maintenance typical for Dia Vac Pumps the servicing of the consumable parts diaphragm valve discs gasket and Teflon washer and the servicing of the connecting rod For video instructions on servicing the head and diaphragm visit http www airdimensions com service videos Disassembly of Head Section and Diaphragm Remove head assembly by unscrewing t...

Page 6: ...bsite located at http www airdimensions com service rma Disassembly of the Connecting Rod Remove head assembly and service diaphragm as described in the section above Using a hex socket wrench remove the hex head bolt on the connecting rod top surface This will release the connecting rod cap which may then be lifted off The previous two steps should be repeated for every head of the pump Remove th...

Page 7: ...www airdimensions com wp content uploads 2014 12 Rxx1 xx RC5 L_Part2 pdf Double Head Pump http www airdimensions com wp content uploads 2014 12 Rxx2 xx RC5 E1_Part2 pdf Warranty All Air Dimensions Incorporated Dia Vac Pumps are under warranty for 12 months from the ship date The warranty does not cover consumable parts diaphragm flapper valve gasket and Teflon washer For complete terms and conditi...

Page 8: ...3442 WWW AIRDIMENSIONS COM DWG NO DATE APPROVED BY R Series Torque Chart 1 1 2 2 3 3 4 4 A A B B C C D D Appendix A R Series Torque Chart 110 inch pounds 70 inch pounds 150 inch pounds 110 inch pounds Apply Loctite Apply Loctite Apply Loctite 70 inch pounds ...

Page 9: ...es use occupation gross income excise documentary stamp and other taxes assessed or imposed by Purchaser or on the machine as required to be collected by Seller by reason of or on account of the delivery purchase or sale of any article here under or the execution of this contract 6 PATENT INDEMNITY Buyer shall indemnify and hold Seller harmless against any loss liability or expense including reaso...

Page 10: ...ity for its safe delivery was assumed by the carrier upon acceptance of the shipment Claims for loss or damage sustained in transit must therefore be made upon the carrier as follows CONCEALED LOSS OR DAMAGE Concealed loss or damage means loss or damage which does not become apparent until the merchandise has been unpacked The contents may be damaged in transit due to rough handling even though th...

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