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General

 

Operating

 

Conditions

 

The

 

R

Series

 

Dia

Vac®

 

explosion

 

proof

 

motors

 

utilized

 

by

 

the

 

R

Series

 

single

 

and

 

double

 

head

 

pumps

 

are

 

1/6

 

HP,

 

115V/230V,

 

50/60Hz

 

single

 

phase

 

and

 

are

 

UL

 

and

 

CSA

 

listed

 

Class

 

I,

 

Division

 

I,

 

Group

 

B,

 

C

 

and

 

D,

 

and

 

Class

 

II,

 

Group

 

F

 

and

 

G.

 

For

 

Quad

 

and

 

Eight

 

head

 

Dia

Vac®

 

pumps,

 

the

 

motor

 

may

 

range

 

from

 

1/2

 ‐ 

1

 

HP,

 

and

 

are

 

UL

 

and

 

CSA

 

listed

 

Class

 

I,

 

Division

 

I,

 

Group

 

C,

 

and

 

D,

 

and

 

Class

 

II,

 

Group

 

F,

 

and

 

G.

  

 

Dia

Vac®

 

Pumps

 

are

 

intended

 

for

 

use

 

with

 

gases

 

only,

 

do

 

not

 

use

 

this

 

product

 

for

 

liquids.

 

The

 

elevated

 

and

 

extended

 

pumps

 

are

 

for

 

use

 

in

 

hazardous

 

areas

 

where

 

heated

 

heads

 

cannot

 

be

 

used

 

to

 

prevent

 

condensation

 

buildup

 

in

 

the

 

pump.

 

These

 

pumps

 

are

 

designed

 

to

 

have

 

head

 

or

 

heads

 

mounted

 

in

 

a

 

heated

 

enclosure

 

to

 

prevent

 

condensation

 

of

 

vapors

 

within

 

the

 

pump

 

head.

 

The

 

plate

 

of

 

either

 

of

 

these

 

pumps

 

can

 

hold

 

the

 

entire

 

weight

 

of

 

the

 

pump.

 

 

The

 

Dia

Vac®

 

Pump

 

normally

 

runs

 

at

 

130

 

to

 

150

 

°F.

 

It

 

is

 

not

 

an

 

indication

 

of

 

trouble

 

if

 

the

 

outer

 

surfaces

 

of

 

the

 

pump

 

or

 

motor

 

are

 

hot

 

to

 

the

 

touch.

 

 

The

 

Dia

Vac®

 

Pump

 

normally

 

runs

 

quietly,

 

especially

 

when

 

both

 

pressure

 

and

 

vacuum

 

ports

 

are

 

connected

 

into

 

a

 

closed

 

system.

 

An

 

obvious

 

knock

 

or

 

rattle

 

could

 

indicate

 

a

 

problem.

 

Check

 

through

 

"Troubleshooting"

 

with

 

particular

 

attention

 

to

 

the

 

tightness

 

of

 

all

 

screw

 

fasteners.

 

 

Ambient

 

temperature

 

of

 

this

 

pump

 

should

 

not

 

exceed

 

60°C/140°F.

 

The

 

pump

 

must

 

have

 

adequate

 

ventilation

 

and/or

 

cooling

 

to

 

run

 

properly.

  

 

Safety

 

Before

 

running

 

the

 

pump,

 

ensure

 

that

 

it

 

is

 

properly

 

rated

 

for

 

the

 

environment

 

in

 

which

 

it

 

is

 

located.

 

The

 

Standard

 

Dia

Vac®

 

explosion

 

proof

 

motors

 

utilized

 

by

 

the

 

standard

 

single

 

and

 

double

 

head

 

pumps

 

are

 

UL

 

and

 

CSA

 

listed

 

Class

 

I,

 

Division

 

I,

 

Group

 

B,

 

C,

 

and

 

D,

 

and

 

Class

 

II,

 

Group

 

F

 

and

 

G.

  

 

All

 

system

 

components

 

connected

 

to

 

the

 

Dia

Vac®

 

Pump

 

must

 

be

 

capable

 

of

 

handling

 

the

 

maximum

 

pressure

 

of

 

the

 

pump.

  

 

Ensure

 

that

 

safety

 

regulations

 

are

 

observed

 

when

 

connecting

 

the

 

pump

 

to

 

the

 

electric

 

supply.

 

The

 

connections

 

are

 

to

 

be

 

made

 

in

 

such

 

a

 

way

 

that

 

contact

 

by

 

any

 

object

 

or

 

person

 

with

 

a

 

live

 

wire

 

is

 

impossible.

 

The

 

connections

 

must

 

be

 

protected

 

so

 

no

 

arcing

 

or

 

sparks

 

are

 

possible.

 

The

 

supply

 

voltage

 

must

 

not

 

vary

 

more

 

than

 

±

 

10%

 

of

 

the

 

voltage

 

shown

 

on

 

the

 

motor

 

plate.

 

 

All

 

proper

 

precautions

 

for

 

the

 

controlled

 

vapor

 

must

 

be

 

observed,

 

and

 

followed.

 

Proper

 

wetted

 

materials

 

for

 

handling

 

corrosive,

 

hot,

 

and/or

 

reactive

 

gases

 

must

 

be

 

used.

 

 

This

 

Dia

Vac®

 

Pump

 

is

 

thermally

 

protected;

 

when

 

the

 

temperature

 

of

 

the

 

pump

 

exceeds

 

the

 

maximum

 

operating

 

temperature,

 

pump

 

operation

 

will

 

be

 

interrupted

 

by

 

the

 

thermal

 

switch.

 

The

 

pump

 

will

 

restart

 

automatically

 

once

 

it

 

cools

 

down.

 

Be

 

sure

 

to

 

take

 

necessary

 

precautions

 

to

 

avoid

 

injury

 

during

 

restart.

  

 

Disassembly

 

of

 

the

 

pump

 

or

 

motor

 

beyond

 

what

 

is

 

detailed

 

in

 

the

 

servicing

 

section

 

below

 

may

 

result

 

in

 

the

 

loss

 

of

 

the

 

pump’s

 

hazardous

 

area

 

certification

 

and

 

is

 

highly

 

discouraged.

 

 

 

Summary of Contents for Dia-Vac R Series

Page 1: ...vated Extended R Series Pump with Explosion Proof Motor Air Dimensions Incorporated 1371 West Newport Center Drive Suite 101 Deerfield Beach FL 33442 800 423 6464 954 428 7333 ph 954 360 0987 fax info airdimensions com www airdimensions com ...

Page 2: ...hould not exceed 60 C 140 F The pump must have adequate ventilation and or cooling to run properly Safety Before running the pump ensure that it is properly rated for the environment in which it is located The Standard Dia Vac explosion proof motors utilized by the standard single and double head pumps are UL and CSA listed Class I Division I Group B C and D and Class II Group F and G All system c...

Page 3: ...ameplate of the motor A pump running at a substantially higher current than shown on the motor plate indicates a problem please see section Troubleshooting below Please note that the current draw at the startup of the pump will be three to four times the normal running amps For high pressure applications outlet pressures above 15 psig please consult an ADI representative for proper motor sizing Th...

Page 4: ...require inspection at the ADI facility To have your pump inspected and repaired at the ADI facility please follow the instructions on the ADI website located at http www airdimensions com service rma Eccentric R27x 27 22 R25x 25 21 R22x 26 22 R20x 22 18 R18x 19 16 R15x 17 14 R12x 14 12 R10x 12 10 R08x 11 9 R06x 8 7 7 15 13 11 21 5 20 17 7 4 24 23 5 23 17 13 8 46 36 27 Minimum LPM Minimum In Hg 60 ...

Page 5: ...icing Listed below are the two predominant types of maintenance typical for Dia Vac Pumps the servicing of the consumable parts diaphragm valve discs gasket and Teflon washer and the servicing of the connecting rod For video instructions on servicing the head and diaphragm visit http www airdimensions com service videos Disassembly of Head Section and Diaphragm Remove head assembly by unscrewing t...

Page 6: ...bsite located at http www airdimensions com service rma Disassembly of the Connecting Rod Remove head assembly and service diaphragm as described in the section above Using a hex socket wrench remove the hex head bolt on the connecting rod top surface This will release the connecting rod cap which may then be lifted off The previous two steps should be repeated for every head of the pump Remove th...

Page 7: ...www airdimensions com wp content uploads 2014 12 Rxx1 xx RC5 L_Part2 pdf Double Head Pump http www airdimensions com wp content uploads 2014 12 Rxx2 xx RC5 E1_Part2 pdf Warranty All Air Dimensions Incorporated Dia Vac Pumps are under warranty for 12 months from the ship date The warranty does not cover consumable parts diaphragm flapper valve gasket and Teflon washer For complete terms and conditi...

Page 8: ...3442 WWW AIRDIMENSIONS COM DWG NO DATE APPROVED BY R Series Torque Chart 1 1 2 2 3 3 4 4 A A B B C C D D Appendix A R Series Torque Chart 110 inch pounds 70 inch pounds 150 inch pounds 110 inch pounds Apply Loctite Apply Loctite Apply Loctite 70 inch pounds ...

Page 9: ...es use occupation gross income excise documentary stamp and other taxes assessed or imposed by Purchaser or on the machine as required to be collected by Seller by reason of or on account of the delivery purchase or sale of any article here under or the execution of this contract 6 PATENT INDEMNITY Buyer shall indemnify and hold Seller harmless against any loss liability or expense including reaso...

Page 10: ...ity for its safe delivery was assumed by the carrier upon acceptance of the shipment Claims for loss or damage sustained in transit must therefore be made upon the carrier as follows CONCEALED LOSS OR DAMAGE Concealed loss or damage means loss or damage which does not become apparent until the merchandise has been unpacked The contents may be damaged in transit due to rough handling even though th...

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