AGFA 5270/100 Installation Planning Download Page 20

Installation Planning 

DD+DIS303.03E

 

Chapter 14 / 16 

Classic E.O.S. / Classic E.O.S. CL 

Edition 6, Revision 0 

 

(Type 5270 / 100 / 105) 

8 Installation 

8.1 

Hoses and installation material 

 

 

Only use 

fiber-reinforced

 PVC hoses Ø 19x4 mm for the external hose 

connections (outside the machine)! 

 

The supply and disposal hoses for developer, fixer, water, and safety 
overflow in the machine are marked by tapes:

 

DEV

 

FIX

 

= developer 
= fixer

 

WAT

 

OVERFLOW

 

= water 
= safety overflow

 

 

Tapes to be wrapped around external hoses are included in the accessory 
box.

 

 
The following hoses are to be used for the supply connections: 

Supply  
connection 

Color 

Dimensions  
(mm / inch) 

Order number 

Developer 

red (DEV)  10x3 / 0.39x0.12 

fiber-reinforced 

CM+0000064082 

Fixer 

blue (FIX)  10x3 / 0.39x0.12 

fiber-reinforced 

CM+0000064083 

 
The following hoses are to be used for the disposal connections: 

Disposal 
connection 

Color 

Dimensions  
(mm / inch) 

Order number 

Developer 

red (DEV)  19x4 / 0.75x0.16 

fiber-reinforced 

CM+0000064133 

Fixer 

blue (FIX)  19x4 / 0.75x0.16 

fiber-reinforced 

CM+0000064134 

Water 
safety overflow 

transparent
(WAT) 

19x4 / 0.75x0.16 
fiber-reinforced 

CM+0000007620 

 
The accessory box includes an approx. 50 cm (19.69 inch) long PAP hose 

for 

the exhaust connection

The PAP hose (Ø 100 mm / Ø 3.94 inch) can be ordered by the meter: 
Order number CM+0000064117 

Hose clamp 

Supply 

 Disposal 
 Exhaust 

CM+9037170090 
CM+9037200400 
CM+7037196490 

Hose connection 

Supply 

 Disposal 

CM+9521075161 
CM+9521075041 

Threaded bush

 

CM+9521075050 

Y – connector

 

CM+9034200440 

Exhaust connection 

 100 mm (3.93 inch) 

Order an additional joint for the floor connection! 

CM+9522030091 

Summary of Contents for 5270/100

Page 1: ...K1 1 piece WACPK MA 1 Classic E O S Type 5270 100 Classic E O S CL Type 5270 105 INSTALLATION PLANNING and Technical Data Internal Version 6 5270_10000_02 CDR The Installation Planning Instructions can also be ordered separately Order number DD DIS303 03E Agfa Group Confidential ...

Page 2: ...ections must only be made by certified electricians Mechanical repairs and connections must only be made by certified technicians CE Declaration According to the medical directives the CE Declaration CE Conformity becomes void if the product is modified without permission of the manufacturer This applies to all parts not only the safety devices We reserve the right to change data and characteristi...

Page 3: ... Transport path 9 6 Access for Repair and Maintenance 10 6 1 Classic E O S Type 5270 100 10 6 2 Classic E O S CL Type 5270 105 11 7 Daylight Darkroom Installation only Classic E O S Type 5270 100 12 7 1 Machine in the daylight film feed in the darkroom light seal at the darkroom feed table 12 7 1 1 Installation at the wall opening 12 7 1 2 Installation with light tight wall 13 7 2 Machine in the d...

Page 4: ...e 6 bar 26 8 6 3 Overview of adaptation parts for water installations 27 8 7 Exhaust connection 29 8 7 1 Exhaust connection through lower front panel only Type 5270 100 29 8 7 2 Exhaust connection through the floor 30 8 8 Electrical connection of the machine 31 9 Technical Data 33 9 1 Electrical data 33 9 2 Ambient and climatic conditions 33 9 3 Transport and storage conditions 34 10 Machine Speci...

Page 5: ...tly Agfa will not be liable for any resulting disturbances damage or injuries When installing the machine make sure that either the mains plug or an all cable disconnecting device is provided in the internal installation close to the machine and is easily accessible If the machine is connected with other components or assemblies Agfa will guarantee safety only for combinations which are approved b...

Page 6: ...ine containing substances may cause irreparable damage in your film processor Use of these substances may result in termination of the manufacturer s warranty The film processor must not be operated in the direct vicinity of the patients as defined in EN60601 1 and IEC 601 1 Adherence to safety regulations This film processor meets the safety requirements as defined in EN 60950 1997 IEC 950 and EN...

Page 7: ...bel wrap around DEV FIX WAT OVERFLOW Installation kit Accessory box with small installation parts Accessory box with installation parts for the exhaust Technical documentation 2 2 Classic E O S CL Type 5270 105 Machine Type Power connection ABC Code Classic E O S CL 5270 105 1 N 230 V 200 240 V 50 60 Hz EFPHK Accessory box Wire chute Exhaust hose including joint to the connection stub Power cable ...

Page 8: ...r Type 5280 Mixer communication cable Mixer to film processor CM 9528030301 Replenisher tanks 2 x 30 liters with level sensor cable 5 m Type 8186 701 ABC Code FJ1QL Replenisher tanks 2 x 80 liters with level sensor cable 6 m Type 8186 101 ABC Code F98XW 2 4 Exhaust connection through the floor Order an additional exhaust stub Ø 100 mm CM 9522030091 ...

Page 9: ...e planning 1 Film processor Classic E O S 5270 100 2 Disposal tanks or connection to a centralized disposal system 3 Chemical solution mixer 4 Replenisher tanks for developer and fixer instead of mixer Water connection via water filter not shown Depending on the customer s wishes the film processor can be combined with the following additional equipment According to the required configuration furt...

Page 10: ...rocessor Classic E O S CL 5270 105 2 Laser Imager LR3300 3 Disposal tanks or connection to a centralized disposal system 4 Chemical solution mixer 5 Replenisher tanks for developer and fixer instead of mixer Water connection via water filter not shown Depending on the customer s wishes the film processor can be combined with the following additional equipment According to the required configuratio...

Page 11: ...achine Dimensions 4 1 Classic E O S Type 5270 100 TYPE 5270 100 30 1 18 1130 44 49 1130 44 49 615 24 21 385 15 16 710 27 95 760 29 92 985 38 78 945 37 20 120 4 72 60 2 36 1065 41 93 710 27 95 540 21 26 130 5 12 470 18 5 80 3 15 30 1 18 495 19 49 105 4 13 710 27 95 5270_10014_003 cdr 210 8 27 Figure 3 Dimensions in mm inch ...

Page 12: ... 105 4 2 Classic E O S CL Type 5270 105 TYPE 5270 105 1165 45 87 420 16 54 745 29 3 795 31 3 1020 40 16 710 27 95 540 21 26 5270_10014_004 cdr 650 25 59 1165 45 87 740 29 13 985 38 81 35 1 38 65 2 56 470 18 5 710 27 95 120 4 72 740 29 156 740 29 156 35 1 38 1760 69 344 LR3300 210 8 27 Figure 4 Dimensions in mm inch ...

Page 13: ...pter 14 9 Type 5270 100 105 5 Transport path The film processor must fit through all doors and hallways on its transport path to the installation site Classic E O S Classic E O S CL Type 5270 100 105 Smallest door width without pallet at least 73 cm 29 inch with pallet at least 82 cm 32 inch ...

Page 14: ...sor with feed table chute and the required clearance on the left is 1270 x 860 mm 50 03 x 33 88 inch The free space indicated in the illustration must be guaranteed for repair and maintenance otherwise the time required for service will increase Optimum dimensions We recommend to plan on this free space Minimum dimensions Do not go below this minimum space 5270_10001_004 cdr A 310 12 21 2340 92 19...

Page 15: ...her daylight system observe the installation documentation enclosed with the machine The free space indicated in the illustration must be guaranteed for repair and maintenance otherwise the time required for service will increase Optimum dimensions We recommend to plan on this free space Minimum dimensions Do not go below this minimum space 740 29 15 740 29 15 40 1 57 600 23 64 380 14 97 1710 67 3...

Page 16: ...ystem 7 1 Machine in the daylight film feed in the darkroom light seal at the darkroom feed table 7 1 1 Installation at the wall opening Film feed Darkroom Daylight Film output wire chute A 60 chamfer must be provided on the wall opening Wall Wall base Light seal foam rubber by the meter Order no CM 0000014259 527214nm cdr min 1120 44 1 50 1 97 4 3 6 5 2 1 Figure 7 Dimensions in mm inch Wall openi...

Page 17: ...m output wire chute Wall base Light seal foam rubber by the meter Order no CM 0000014259 Darkroom Daylight 3 5 2 1 7 6 4 527014pm cdr min 1120 44 1 max 1500 59 1 Figure 9 Dimensions in mm inch Wall opening Wall Overlap wall light tight wall at least 5 cm on all sides Wooden board 20 mm 0 79 inch with opening min 670 26 4 max 680 26 8 50 1 97 2 1 min 1110 43 7 max 1120 44 1 1550 61 0 1 2 3 527014lm...

Page 18: ...t wire chute 6 Light seal foam rubber by the meter Order no CM 0000014259 TYPE 5270 100 7 Wall base Darkroom Daylight 3 7 2 1 6 527014rm cdr min 1120 44 1 max 1500 59 1 Figure 11 Dimensions in mm inch The lower the height of the wall opening the more difficult will be the access to the film removal Wall opening 1 2 3 Wall Overlap wall light tight wall at least 50 mm 1 97 inch on all sides Wooden b...

Page 19: ...4 cdr 1020 40 2 min 670 26 4 max 680 26 8 min 1110 43 7 max 1120 44 1 Figure 13 Dimensions in mm inch Coverage of a wall opening of up to 1400 mm x 900 mm 55 16 inch x 35 46 inch is possible An overlap of 50 mm 1 97 inch must be guaranteed on all sides The manufacturer does not supply the light tight wall wooden board required for the installation of a film processor ...

Page 20: ...ed CM 0000064082 Fixer blue FIX 10x3 0 39x0 12 fiber reinforced CM 0000064083 The following hoses are to be used for the disposal connections Disposal connection Color Dimensions mm inch Order number Developer red DEV 19x4 0 75x0 16 fiber reinforced CM 0000064133 Fixer blue FIX 19x4 0 75x0 16 fiber reinforced CM 0000064134 Water safety overflow transparent WAT 19x4 0 75x0 16 fiber reinforced CM 00...

Page 21: ...nt panel in order to break out the openings Mark the recesses to be broken out with a felt tip marker The material can be broken out by holding a screwdriver against he groove and hitting it with a hammer 527303nm cdr Figure 14 8 2 2 Required openings for standard installations A Exhaust connection B Developer overflow drain C Fixer overflow drain 1 D Water overflow drain E Safety overflow tanks F...

Page 22: ... 0 35x0 06 inch Pre installed in the machine 2 Hose positioning reinforcement bend protection Not included in shipment can be ordered CM 7946064580 3 Hose clamp 4 Hose connection stub Pre installed in the machine 5 Threaded bush Included in the accessory box 6 Rubber elbow Ø 10 mm 0 39 inch Not included in shipment can be ordered CM 9511017970 7 Hose clamp Not included in shipment can be ordered C...

Page 23: ...ection stub Ø 20 mm 0 79 inch Pre installed in the machine 4 Threaded bush Included in the accessory box 5 Hose clamp Not included in shipment can be ordered CM 9037200400 6 Rubber elbow Not included in shipment can be ordered CM 9889629521 7 Pipe stub Ø 20 mm 0 79 inch Not included in shipment can be ordered CM 7839185010 8 PVC hose Not included in shipment Developer red fiber reinforced Ø 19x4 m...

Page 24: ...on Configuration 1 PVC hose Ø 9x1 5 mm 0 35x0 06 inch 3 Hose clamp 4 Hose connection stub Pre installed in the machine 10 Hose clamp Not included in shipment can be ordered CM 7037200230 9 PVC hose Ø 10x3 mm 0 39x0 12 inch fiber reinforced Developer red Fixer blue Not included in the shipment can be ordered CM 0000064082 CM 0000064083 H Safety pressure hose Included in the accessory box If necessa...

Page 25: ...6 inch can be ordered CM 0000064133 Fixer blue fiber reinforced Ø 19x4 mm 0 75x0 16 inch CM 0000064134 Water transparent fiber reinforced Ø 19x4 mm 0 75x0 16 inch CM 0000007620 Shorten the internal disposal hoses if necessary and insert the hose connection stub 3 again Connect the fiber reinforced external PVC hoses with the hose connection stub 3 of the internal disposal hoses Position the dispos...

Page 26: ...f individual tanks or a mixer maximum suction height maximum suction length 2 m 78 74 inch 15 m 590 55 inch Replenisher tanks must not be installed inside the machine The customer cannot refill the tanks Level monitoring in the replenisher tanks Four plugs are provided on the Control Board PCB1 for connection of the replenisher supply for mixer developer fixer and for the anti algae solution A com...

Page 27: ...the public sewage system Install the respective hoses and protection facilities In Germany the pertaining regulations are the general minimum requirements for the disposal of waste water in waters dated Jan 31 1994 Appendix 53 Photographic Processes silver halide photography In other countries the respective country specific regulations and laws must be observed Disposal possibilities Disposal thr...

Page 28: ... too low Regulations The free water supply of the machine is in compliance with the regulations of DIN 1988 EN 1717 2001 technical regulations for the installation of drinking water Shut off valve Clutch not included in shipment Threaded fitting Pressure reducer manometer for water pressure 6 bar Flexible safety pressure hose Solenoid valve 527314sm cdr 230 3 2000 78 7 1 2 4 5 6 7 Dimensions in mm...

Page 29: ... valve with integrated check valve The installation according to the standard DIN 1988 EN 1717 2001 must follow the illustration 3 4 1 2 3 4 USA 1 2 2 min 150 mm 527214VM CDR Y X Z 4 3 1 Figure 25 If necessary the individual assemblies must be supported X Cleaning sink Y Overflow Z Waste water Pos Part number Qty Designation Size Remarks 1 FU 8966008 1 Safety combination chromium plated optional 2...

Page 30: ... according to the standard DIN 1988 EN 1717 2001 must follow the illustration Set the pressure reducer to a pressure value between 2 and 6 bar 3 4 1 2 3 4 1 2 3 4 USA 1 2 2 min 150mm Y X Z 527214WM CDR 5 1 Figure 26 If necessary the individual assemblies must be supported X Cleaning sink Y Overflow Z Waste water Pos Part number Qty Designation Dimensions Remarks 1 FU 8966008 1 Safety combination c...

Page 31: ... external thread B external thread CM 7034200320 Double nipple brass A external thread B external thread CM 9034200600 Double nipple brass chromium plated A external thread B external thread CM 7034200260 Reduction piece with seal movable parts brass chromium plated A internal thread seal B external thread CM 7034215230 Reduction nipple brass A internal thread B external thread CM 7034200280 Reduc...

Page 32: ...1 085 12 UNS 3B internal thread PIPE THREADS American National Standard CM 9034200580 Fitting for USA water connection humidifier A external thread GHT PIPE THREADS American National Standard B internal thread CM 7512017410 Reduction piece brass compact part A internal thread B external thread CM 7523010550 Flat seal for screw connection screw connection CM 9896611740 CM 9034200610 Pressure hose A...

Page 33: ...t panel only Type 5270 100 Dimensions in mm Figure 27 Flexible exhaust hose 100 mm Crossover Connection piece for exhaust hose The film processor has an integrated exhaust unit Connection stub at the machine 100 mm Max length of the exhaust hose 5 m If the hose is longer install an additional fan Exhaust volume min 50 m h max 100 m h For functional reasons the exhaust connection must always lead o...

Page 34: ...Dimensions in mm Figure 28 Exhaust connection 2 screw type exhaust connections center hole through the floor _ 114 mm Order no CM 9522030091 The film processor has an integrated exhaust unit Connection stub at the machine 100 mm Max length of the exhaust hose 5 m If the hose is longer install an additional fan Exhaust volume min 50 m h max 100 m h For functional reasons the exhaust connection must...

Page 35: ...stallations in the installation room must be in compliance with the regulation National Electrical Code NEC NFPA 70 Mains connection in the installation room VDE Double shockproof outlet according to DIN 49441 and CEE 7 standard plate VII UL Outlet for three prong plugs NEMA 6 20 R Required connection cable scope of delivery VDE PVC line H05VV F 3G 1 5 3 wires cable length 3 5 m usable length 2 3 ...

Page 36: ...on 0 Type 5270 100 105 Outlet connection All pole main breaker option if there is no access to the outlet Mains supply with outlet Power cable with three prong plug GFI switch IN 30 mA in compliance with VDE 664 Note Parts and are not included in the machine shipment 527314km cdr 1 2 3 4 Figure 29 ...

Page 37: ...cal installations in the installation room must be incompliance with IEC 364 VDE 0100 0107 A GFI switch IN 30 mA in compliance with VDE 664 is integrated in the machine 9 2 Ambient and climatic conditions Room temperature min 10 C 50 F max 30 C 86 F Room temperature min 5 C 41 F below the set developer temperature Relative humidity min 10 max 80 no condensation Ventilation Avoid inhaling of chemic...

Page 38: ...0 N cm 7 75 N in A cleaning sink with water tap and hose shower should be provided for maintenance work Minimum inside dimensions of the sink Cleaning sink Width Depth Height 70 cm 27 56 inch 40 cm 15 75 inch 20 cm 7 87 inch Heat emission approx values Standby max into the room 250 W 900 kJ h Film run max into the connected exhaust 1200 W 4320 kJ h into the room 900 W 3240 kJ h total 2100 W 7560 k...

Page 39: ...0 V 50 60 Hz ECZ38 10 2 Film types All commercially available medical x ray films suitable for machine processing 10 3 Film formats Type 5270 100 Sheet films smallest size 10 x 10 cm 3 9 x 3 9 inch largest size 35 x 43 cm 13 8 x 16 9 inch max film width 43 5 cm 17 1 inch Roll film Processing of roll film is NOT possible Type 5273 105 Sheet films smallest size 13 x 18 cm 5 1 x 7 1 inch largest size...

Page 40: ...Developer tank temperature standard adjustable between 25 C 77 F 39 C 102 2 F 38 C 100 4 F 36 C 96 8 F 34 C 93 2 F 34 C 93 2 F Fixer 2 tank temperature 34 C 93 2 F Heating time from 20 C 68 F to 34 C 93 2 F approx 20 min Dryer step setting 13 Software Version CLLC1107 older versions 10 steps Standard setting replenishment cycles Developer fixer 0 25 m 3 88 in Standard setting Replenishment rate De...

Page 41: ...with feed table and chute 1270 50 710 27 95 1130 44 49 Weight Weight approx kg lbs with packing material 200 441 without packing material 135 297 with full tanks 165 364 11 2 Classic E O S CL Type 5270 105 Dimensions Length mm inch Width mm inch Height mm inch incl packing box 1200 47 24 800 31 5 1460 57 48 without packing material with docking unit and chute 1070 42 16 710 27 95 1130 44 49 Weight...

Page 42: ... 2 Radio interference suppression Europe In compliance with EN 50081 1 1992 Generic Standard for Emission Requirements identical with VDE 0839 Part 81 1 03 93 EN 55011 1998 Class B Radio Disturbance Characteristics of Medical Equipment corresponds to VDE 0878 Part 22 04 98 For equipment in residential areas business and commercial areas and in doctors offices North America USA Canada US Standard F...

Page 43: ... protection against reflux DIN 1988 Part 4 1988 EN 1717 2001 General conditions and administrative regulations for minimum requirements on the disposal of waste water into public waters dated 31 01 1994 Germany Appendix 53 Photographic Processes silver halide photography Ministry for Environmental Protection France Rubrique No 2950 Maximum water consumption for single layer emulsions must not exce...

Page 44: ...Installation Planning DD DIS303 03E Chapter 14 40 Classic E O S Classic E O S CL Edition 6 Revision 0 Type 5270 100 105 ...

Page 45: ...ded for lifting the machines off the pallet Required external connections prepared yes no 5 Film processor All pole circuit breaker Outlet distance to machine _____m 6 Mixer Outlet distance to machine _____m 6 Silver recovery Outlet distance to machine _____m 7 Hose connections Supply and disposal through rear wall Supply and disposal through the floor Exhaust hose required length_____m Exhaust co...

Page 46: ...Imprimé en Allemagne stampato in Germania AGFA and the Agfa Rhombus are trademarks of Agfa Gevaert AG Germany Herausgegeben von Published by Edité par Agfa Gevaert AG Fototechnik Tegernseer Landstraße 161 D 81539 München ...

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