AGCO HayBoss G2 644A, Operation Manual

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Maintenance
1. Clean the tip strainers and main strainer every 10 hours of operation or more frequently if required.
2. Depending on the product being used, the system may need to be flushed with water at a regular
interval (consult with manufacturer of the chemical). If Harvest Tec product is being used, flushing is not
necessary.
3. Although the pump can run dry, extended operation of a dry pump will increase wear. Watch the
preservative level in the tank.
4. Cover the automatic cab terminal on open station tractors if left outside.
5. Pump performance may start to decline after 400 hours (1500 acres on conventional balers) of use.
Rebuilding pumps is a simple procedure if the motor is not damaged. Order pump rebuilding kit #007-
4581 for the automatic unit.
6. If you are using bacterial inoculants, flush your system daily after every use.
7. Clean tank cap every 10 hours of operation.
Maintenance Schedule
Daily 10 hrs 400 hrs Weekly Monthly Season
Diagnostics X X
Filter bowl cleaning X X
Tip screen cleaning X X
Tank cap cleaning X X
Dielectric grease connections X X
Rebuild pump X
Battery connections X X
Check valves X
Visually inspect hoses X X
Winter Storage
1. Thoroughly flush the system with water.
2. Remove the filter bowl and run dry until the water has cleared out of the intake side.
3. Remove red plug from bottom of the pump, drain, and run the pump for 30 seconds or until it is dry.
4. Drain all lines on the outlet side.
5. Never use oils or alcohol based anti-freeze in the system.
6. During spring start-up, if the pump is frozen turn off the power immediately to avoid burning the motor
out. The pump head can be disassembled and freed or rebuilt in most cases.
7. Disconnect power from system.
8. Remove display from tractor and store in a warm dry place.
Status Alerts
Two Status Alerts will appear on the Auto and Manual mode screens when the Job Records are approaching,
or full of records.
Status Alert “
Bale Records: Less than 1K remaining
”. The system is now approaching the maximum amount
of records that can be saved. When this code appears download and delete jobs in the Job Records menu.
Follow the instructions in Job Records to accomplish this.
Status Alert “
Bale Records failed
– Memory Full ”. The system will not longer accept any new data until jobs
in the Job Records menu are downloaded and deleted. Follow the instructions in Job Records to accomplish
this.