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AGCO HayBoss G2 644A, Operation Manual

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AGCO HayBoss G2 644A Operation Manual Download Page 23

23 

 

Wiring Diagram

 

 

1.  Connect the tractor Power / Communication (006-6650TM) to the battery. The red power wire with the 50 

amp fuse to the positive side (12 volt) of the battery. Connect the black ground wire to frame of tractor or 
negative side. 

a.  The power harness must be connected to the battery! The unit will draw more amps than 

convenience outlets can handle. Any modifications of the power harness will void systems warranty. 
IF MODIFICATIONS ARE REQUIRED CONTACT HARVEST TEC FIRST! 

b.  This unit will not function on positive ground tractors.   

2.  Connect Pump Controller Harness (006-5650FC* or 006-5650F2M*) to DCP & Pump Controller (006-5672) 

a.  Connect Pump Harness (006-4660Z) and Flow Meter (006-4725A) to pump controller 

3.  Connect Moisture / Bale Rate Harness (006-7303H) to DCP. 
4.  Connect Bluetooth Receiver (030-6672B) to the Communication Harness (006-6650TM). 
5.  Connect the orange wires and a

ttach the plug to the tractor’s ISOBUS port. 

 

*Pump Control Harnesses 650 & 645 Models 

– 006-5650FC | 651 Model – 006-5650F2M 

 

SYSTEM WIRING DIAGRAM

  

                 

 

 

 

Dual Channel 

Processor (DCP) 

006-6671SS 

  

Bluetooth Receiver 

030-6672B

 

Data 

Transfer 

 

 

Moisture/Bale 
Rate Harness 

006-7303H 

 

Proximity Sensor (2X) 

006-7303S 

 

or 006-5650FC 

Optional 

Port 

 

 

Star Wheel Assembly 

030-4642 (2X) 

 

End of Bale Sensor and Stroke Counter 

006-7400 

 

Power/Comm Harness on Baler 

006-6650LS2 

 

Power/Comm Harness on Tractor 

006-6650TM 

Terminating Resistor 

006-5650Z 

 

Pump Controller Harness 

006-5650F2M 

 

Flow Meter 
006-4725A 

 

Pump Harness 

006-4660Z 

 

Pump Controller 

006-5672 

 

Connect Orange Wires 

to Keyed Power 

Summary of Contents for HayBoss G2 644A

Page 1: ...1 644A 645A 650A 651A 16 OPR BLE 12 18 Operation Manual Model 644A 645A 650A 651A 25 55 Gallon Automatic Preservative Applicator Forage Harvester ...

Page 2: ...2 intentionally blank ...

Page 3: ...tup 16 Operation Instructions 17 22 Automatic Mode 17 Manual Mode 18 Job Records 19 Download Job Records 20 Export Job Records 21 22 Wiring Diagram 23 Common Questions 24 Troubleshooting 25 26 iPad Troubleshooting 27 Maintenance Winter Storage 28 Status Alerts 28 Pin Outs 29 30 Parts Breakdown 31 42 Model 644 645 Base Kit 31 Model 650 651 Base Kit 32 Pump Plate 33 Star Wheels Bale Rate Sensor and ...

Page 4: ...the applicator If you are unsure about installing the system after consulting this manual contact your local authorized dealership for additional assistance For your convenience a parts breakdown is located in the back of this manual contact your local authorized dealer to order the parts This applicator is designed to apply AGCO buffered propionic acid iPad Mini or iPad 3rd Generation 2012 or new...

Page 5: ...creen then drag the slider to the right Downloading Hay App 1 If iPad does not have Wi Fi turned on select the Settings tab then select the Wi Fi tab below 4 Select an available network when detected by the iPad shown in area above that currently says Other 5 Select App Store icon below and open You will need a Wi Fi connection available to view App Store Download the Hay App in the App Store by s...

Page 6: ... shut down by sliding the app toward the top of the iPad until the app is no longer visible Figure C Bluetooth Receiver New for production year 2018 All Bluetooth receivers 030 6672B are now equipped with lights to indicated both power and iPad connection Blinking Lights System is waiting for the processor to connect which could take up to 35 seconds Red Light The Bluetooth receiver has power Gree...

Page 7: ...shown below Applicators which are equipped with the Bluetooth receiver that are within range 20 of the iPad and have power going to them will be shown under the Active Connections section The In Active Connections section will show applicator systems that have been connected in the past but are not within range of the iPad or do not currently have power going to them bottom left To remove a baler ...

Page 8: ...l aid no values will be displayed Manual Selection Selecting the Manual button below displayed to the right of the baler name will open the operation manual for your baler You do not need to be connected to a baler to open the manual and recommended preservative tabs after a baler has been connected Recommended Preservative To view recommended preservative information application rates and frequen...

Page 9: ...l then appear under the Bluetooth Devices in the Settings App Tab Descriptions Automatic Mode This mode allows you to use all of the applicator features such as adjusting preservative application on the go and counting total pounds of product used Manual Mode Allows operator to manually turn pumps on and off This mode also has moisture content displayed Use this mode to prime pumps Software Versio...

Page 10: ... WILL NOT stop application of the Harvest Tec System see below Select or to stop application To close app see the Shutting Down Hay App Section Bluetooth Connection Indicator Green DCP is connected Yellow DCP connecting Red DCP not connected Bluetooth Connection Indicator Green DCP is connected Yellow DCP connecting Red DCP not connected X Pump is OFF Pump is ON ...

Page 11: ...tes Stroke Counter is ON Select X to turn on options shown Indicates Crop Eyes are ON Only used if equipped with GPS Select grey area to change Select appropriate GPS unit Adjust alarm setting by selecting the grey area Select desired alarm setting by scrolling up or down Input correct weight length time per bale Select correct weight ...

Page 12: ...12 Job Records Type desired Field Name select Create Job When RFV Equipped Average RFV Ave TDN CA90 info will be added For Bale details select Bale Button Use arrows to change jobs shown ...

Page 13: ...ect the Mail tab Mulitple jobs can be selected Email will appear w file attached enter address Email appears w 2 or more Press the Send button in top right corner your iPad notification sound will play If choosing to view job on iPad recommended to download Excel app to view job records information After Excel app is selected the job record spreadsheet will open iPad can only view 1 job at a time ...

Page 14: ...ump 2 Tie Baler Tip Output Lbs Ton L MT 3 Tie Baler Tip Output Lbs Ton L MT 1 1 2 1 6 5 7L 1 8 2 6 8 1 2L 2 3 6 5 0 1 6 2 3L 3 6 5 0 1 6 2 3L 3 6 7 9 3 3 0 4 2L 10 0 13 4 4 5 6 1L 6 Turn pump 1 on P1 To turn the pump on select the colored box next to P1 and change the X to a check mark Repeat the process for pumps 2 and 3 P2 and P3 7 This process will also be used to prime the pumps whenever neede...

Page 15: ...TE Remember level 1 must be lower than level 2 and level 2 must be lower than level 3 Press Done when value has been selected Harvest Tec products recommend rates of 4 6 and 10 lbs ton 2 3 5 L MT These rates are preset from the factory Press Back to return to previous screen IT IS THE OPERATORS RESPONSIBILITY TO FOLLOW THE RECOMMENDATIONS OF THE PRESERVATIVE ONLY THE OPERATOR CAN APPLY THE PROPER ...

Page 16: ...h can be turned ON by sliding the bar to the right as shown above A green bar indicates that the bale rate sensors are on While a grey bar means the bale rate sensors are off Note Bale rate sensors are used instead of a fixed time per bale to help determine a real time ton per hour reading Stroke Counter Setup Turn on Stroke Counter by selecting X Adjust min max by selecting grey areas Indicates S...

Page 17: ...in the middle of the screen The operator sets the target application rate and baling rate in the setup mode the actual rate should be within one pound 5 Volume used and strokes per bale are shown at the bottom of the screen will show accumulated pounds of preservative used on the go This number will reset at power down but remains in the job record screen NOTE Initial start up requires pressing th...

Page 18: ...aling rate For example if you have the high output tips in and are running pump 1 by itself your output is 40 lbs hr Given the baling rate shown on the above screen of 5 9 tons hr the application rate should be about 6 5 lbs ton 40 lbs hr divided by 5 9 tons hr The baling rate is set in the SETUP MODE menu 6 Volume used and strokes per bale shown at the bottom of the screen will show accumulated p...

Page 19: ...le of the screen Every time the NEW JOB key is pressed the accumulated pounds on auto and manual modes will be reset to zero After 300 jobs have been stored the next time the NEW JOB key is pressed the system will start over with job one and the old job will be replaced 5 Selecting the Bales button will open the Bale Details Screen 6 The Bale Detail screen will display the individual bale informat...

Page 20: ...created will display in the middle of the screen 3 When no jobs have been selected the status line will read Empty 4 To download individual job s tap the desired job s to be downloaded or press the Select button 5 To select all of the jobs stored press the Select All Button 6 Move through job records by selecting the up or down arrows 7 The indicates selected jobs to be downloaded 8 When chosen jo...

Page 21: ...n initially opening the page The number will increase until it reads 62 62 3 When all bales have been retrieved the Export tab will become active 4 To export individual job s tap the desired job s to be exported The indicated chosen job s 5 To select all of the jobs stored to be export press the Select All Button 6 After selecting the Export tab a small screen will appear with the mail app icon a ...

Page 22: ...become active 4 To export individual job s tap the desired job s to be exported The indicated chosen job s 5 To select all of the jobs stored to be export press the Select All Button 6 After selecting the Export tab a small screen will appear with the Excel app icon a It is recommended to download the Excel App to properly view the job records i Only one job can be selected at a time to view on iP...

Page 23: ...60Z and Flow Meter 006 4725A to pump controller 3 Connect Moisture Bale Rate Harness 006 7303H to DCP 4 Connect Bluetooth Receiver 030 6672B to the Communication Harness 006 6650TM 5 Connect the orange wires and attach the plug to the tractor s ISOBUS port Pump Control Harnesses 650 645 Models 006 5650FC 651 Model 006 5650F2M SYSTEM WIRING DIAGRAM Dual Channel Processor DCP 006 6671SS Bluetooth Re...

Page 24: ...selections of what pumps turn on when are automatically controlled by the control box s flow rate look up chart Thus not all the pumps turn on at once and the combination of what pumps turn on when is automatically controlled by the software If you want to make sure all three pumps are working go to the Diagnostics screen and run pump outputs 7 The moisture content displays LO or HI all the time W...

Page 25: ...mp or light 1 Use the monitors contrast control Display is locked up froze 1 CAN communication not responding 2 Broke connection between the display and DCP 1 Check connections at DCP and Pump controller including the terminating res 2 Check clean and tighten 3 Power unit down and restart after steps 1 2 are complete Display powers up when key is turned and will not go to the Main Menu screen 1 CA...

Page 26: ...king job details screen Values in auto manual mode are obscure The job file is corrupted on SD card System needs to be sent to Harvest Tec for repair Can t download job records stuck at Saving to USB Stick One of more jobs are corrupted on SD card If saving to USB is displayed some jobs have been downloaded correctly Bale rate goes to zero and prox sensors star wheels check out fine DCP is set to ...

Page 27: ...ur iPad Unpair the Bluetooth accessory put the accessory back in discovery mode then pair and connect it again By tapping on its name in the Bluetooth accessories tab and then Forget this Device In settings tap on a device s name then Unpair iPad touchscreen is slow or does not respond It may be that your screen is dirty Try cleaning your screen To do this unplug everything turn off iPad then with...

Page 28: ...attery connections X X Check valves X Visually inspect hoses X X Winter Storage 1 Thoroughly flush the system with water 2 Remove the filter bowl and run dry until the water has cleared out of the intake side 3 Remove red plug from bottom of the pump drain and run the pump for 30 seconds or until it is dry 4 Drain all lines on the outlet side 5 Never use oils or alcohol based anti freeze in the sy...

Page 29: ...with orange markings Pump 1 ground Pin 2 Black with green markings Pump 2 ground Pin 3 Black with yellow markings Pump 3 ground Pin 4 Not used Pin 5 Orange with black markings Pump 1 positive Pin 6 Green with black markings Pump 2 positive Pin 7 Yellow with black markings Pump 3 positive D Flow meter connection on Pump Controller Pin 1 White 5 12 V supply Pin 2 Green Ground Pin 3 Brown Signal Pin ...

Page 30: ...ication harness on DCP Pin 1 Orange Power to display Pin 2 Blue Ground to display Pin 3 Green Comm channel OH Pin 4 Not used Pin 5 Yellow Comm channel OL Pin 6 Not used Pin 7 Not used I Communication harness on DCP and Pump Controller Pin 1 Red Can 12 volt Pin 2 Red Battery 12 volt Pin 3 Grey Shield Pin 4 Green Comm channel OH Pin 5 Yellow Comm channel OL Pin 6 Blue Comm channel IH Pin 7 Orange Co...

Page 31: ...9100 2 3 Tank straps 001 4402 2 6 Pump Plate Mount 001 4647 1 Model 645 Base Kit Ref Description Part Qty Ref Description Part Qty 1 Tank Cap 005 9022C 1 5 Tank 005 9022 1 2 Tank Cap Gasket 005 9022CG 1 6 Saddle 001 4401 1 3 Tank Strap 001 4402 2 7 Mounting Bracket 001 4647 1 4 Stub Pipe 001 4403 1 8 Tank Fitting 005 9100 1 6 1 3 4 5 6 T a n k A s s e m b l y 3 4 5 6 7 8 1 2 ...

Page 32: ...022CG 1 NP DCP mount 001 4703BPM 2 Model 651 Base Kit Ref Description Part Qty Ref Description Part Qty 1 Tank 005 9203SQ 1 6 Mounting Bracket 001 4647 1 2 Tank Saddle 001 4703C 1 7 Door Latch 001 4703CL 1 3 Tank Straps 001 4402 2 8 Tank Lid 005 9022H 1 4 Short Strap Base 001 4703CC 2 NP Long Strap Base 001 4703CD 2 5 Tank fitting 005 9100 2 NP Not Pictured 1 2 3 4 5 6 T a n k A s s e m b l y 1 2 ...

Page 33: ...0 Straight fitting 003 A1212 2 11 Elbow fitting 003 JEL1238 3 12 Filter bowl assembly 002 4315 100 1 12a Filter bowl only 002 4315F 1 12b Filter bowl gasket 002 4315D 1 12c Filter bowl screen 002 4315A 1 13 Nipple fitting 003 M1212 1 14 Ball valve 002 2212 1 15 Street elbow fitting 003 SE12 1 16 Hose clamp 003 9003 7 17 Hose clamp Flow Meter 003 9005 2 18 Pump Cable 006 4660Z 1 NP Pump rebuild kit...

Page 34: ...8 Star wheel block 006 4641D 2 9 Plug Fitting 003 F38 2 10 Block Cover 006 4641B 2 1 10 Star wheel assembly 030 4642 2 Hose Assembly Ref Description Part Qty 14 Triple weld hose pumps to tips 002 9016 002 9016B 002 9016G 15ft 15ft 15ft Hose assembly 3 hose assembly 030 9016SS 1 15 Hose tank to filter 002 9001 6ft 1 2 3 4 5 6 7 8 9 10 13 15 14 11 12 Ref Description Part Qty 16 Straight Fitting 003 ...

Page 35: ...6 Terminating resistor 006 5650Z 1 7 Optional ISOBUS Tractor Plug not included 006 6670A 1 8 Bale rate timer 006 7400 2 9 Bale rate timer sensor extension 006 7400EXT 1 10 End of bale bracket 645 650 001 4648SS 1 11 Y Splitter for Prox Sensors 006 7400Y 1 12 Bluetooth Receiver 030 6672B 1 NP End of bale bracket 651 001 4648SC 1 NP Stroke counter bracket 645 650 001 4648RB 1 NP Stroke counter brack...

Page 36: ...4 Hose 002 9016 9 ft 5 Elbow 003 SE14F 1 6 Elbow 003 EL1414F 2 7 Hose clamp 003 9002 11 8 Check valve 002 4564XB 3 9 Female disconnect 004 1207H 3 10 Washer 004 1207W 3 11 Tip strainer 004 1203 200 3 12 Hose bracket 001 4720 1 13 Female coupler 004 1207G 3 14 Elbow 003 EL1414 3 15 U bolt 001 4406A 2 16 Mounting bracket 001 4406 1 17 Inside reach rod 001 4405 1 18 Outside reach rod 001 4404 1 1 2 3...

Page 37: ...C 1 Tip blue 004 TX SS 4 1 2 Drill guide 003 M3814NB 3 Tip green 004 TX SS 10 1 3 Elbow 003 EL3814NB 3 Tip brown 004 TX SS 18 1 4 Tip strainer 004 4213 100 3 5 Nozzle cap 004 BC12 3 6 Hose bracket 001 4425B 2 7 Jiffy clip 008 9010 5 8 Hose clamp 003 9003 3 9 Tip box 008 9001 1 10 Knob 008 0925 2 1 2 3 4 5 6 7 8 9 10 ...

Page 38: ...3 M3814NB 3 12 Outside reach rod 001 4404 1 3 Elbow 003 EL3814NB 3 13 Mounting bracket 001 4406 1 4 Tip strainer 004 4213 100 3 Tip blue 004 TX SS 4 1 5 Nozzle cap 004 BC12 3 Tip green 004 TX SS 10 1 6 Hose bracket 001 4425B 2 Tip brown 004 TX SS 18 1 7 Jiffy clip 008 9010 5 8 Hose clamp 003 9003 3 9 Tip box 008 9001 1 10 Knob 008 0925 2 1 2 3 4 5 6 7 8 9 10 11 13 12 ...

Page 39: ...18 Hose bracket 001 4720 1 6 1 4 Tee 003 T1414 3 19 Elbow 003 EL1414 3 7 1 4 Straight fitting 003 A1414 6 20 Check valve 002 4564XB 3 8 Stainless Tip small 004 T650067 SS 2 21 Kicker Bracket 001 4703QC 1 9 Stainless Tip med 004 T65015 SS 2 NP Spray Shield Holders 001 4424B 2 10 Stainless Tip large 004 T650033 SS 2 NP Mini Hose Clamp 003 9002 6 11 1 4 Hose green 002 9016G 4 12 1 4 Hose blue 002 901...

Page 40: ...er 004 T11003 SS 1 4 Straight fitting 003 A1414 2 5 Hose 002 9016 9 ft 6 Elbow 003 EL1414F 2 7 Tee 003 TT14SQ 1 8 Hose clamp 003 9002 11 9 Check valve 002 4564XB 3 10 Female disconnect 004 1207H 3 11 Washer 004 1207W 3 12 Tip strainer 004 1203 200 3 13 Hose bracket 001 4720 1 14 Female coupler 004 1207G 3 15 Elbow 003 EL1414 4 16 Leg support 001 4424C 2 17 Saddle leg 001 4703B 2 1 2 3 4 5 6 7 8 9 ...

Page 41: ... 2 5 Hose 002 9016 9ft 6 Hose clamp 003 9002 11 7 Check valve 002 4564XB 3 8 Female disconnect 004 1207H 3 9 Washer 004 1207W 3 10 Tip strainer 004 1203 200 3 11 Hose bracket 001 4720 1 12 Female coupler 004 1207G 3 13 Elbow 003 EL1414 4 14 Lynch pin 008 4576 2 15 Spray shield 001 4703G 1 16 Shield holder 001 4703I 2 17 Twine diverter prox 001 4644 1 18 Twine diverter 001 4645 1 19 Saddle leg 001 ...

Page 42: ...2 9016 9ft 6 Hose clamp 003 9002 11 7 Check valve 002 4564XB 3 8 Female disconnect 004 1207H 3 9 Washer 004 1207W 3 10 Tip strainer 004 1203 200 3 11 Hose bracket 001 4720 1 12 Female coupler 004 1207G 3 13 Elbow 003 EL1414 4 14 Lynch pin 008 4576 2 15 Spray shield 001 4703G 1 16 Shield holder 001 4703H 2 17 Twine diverter prox 001 4644 1 18 Twine diverter 001 4645 1 19 Saddle leg 001 4703B 2 1 2 ...

Page 43: ... Hose 002 9016 9 ft 6 Hose clamp 003 9003 11 7 Check valve 002 4564XB 3 8 Female disconnect 004 1207H 3 9 Washer 004 1207W 3 10 Tip strainer 004 1203 200 3 11 Hose bracket 001 4720 1 12 Female coupler 004 1207G 3 13 Elbow 003 EL1414 4 14 Lynch pin 008 4576 2 15 Spray shield 001 4703G 1 16 Shield holder 001 4703J 1 17 Twine diverter prox 001 4644 1 18 Twine diverter 001 4645 1 19 Saddle leg 001 470...

Page 44: ...ng plastic nut from USB plug before connecting the wires Black White 5 The wires will then be hooked to the designated terminals on the bottom of the USB plug 6 Drill a 1 1 8 hole in the preferred mounting location Be sure to clean any sharp edges after drilling 7 Feed the wires through the mounting hole 8 If using the round plastic nut to secure plug in place slide the nut back over the wiring be...

Page 45: ...move the round locking plastic nut from USB plug before connecting the wires Black White 5 The wires will then be hooked to the designated terminals on the bottom of the USB plug 6 Drill a 1 1 8 hole in the preferred mounting location Be sure to clean any sharp edges after drilling 7 Feed the wires through the mounting hole 8 If using the round plastic nut to secure plug in place slide the nut bac...

Page 46: ...46 Notes ...

Page 47: ... to deny the warranty request at their discretion Parts must be returned through the selling dealer and distributor transportation charges prepaid This warranty shall not be interpreted to render Harvest Tec Inc liable for injury or damages of any kind direct consequential or contingent to persons or property Furthermore this warranty does not extend to loss of crop losses caused by delays or any ...

Page 48: ...48 HARVEST TEC INC P O BOX 63 2821 HARVEY STREET HUDSON WI 54016 PHONE 715 386 9100 1 800 635 7468 FAX 715 381 1792 Email info harvesttec com ...

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