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CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312 

 

1 

These Montage Instructions apply to: 

Type 

Order No.                Type                        Order No. 

CS 16/30 

50167742                  CS 16/60                50154069      

CS 16/90 
CS 20/50 
CS 20/150 

50154070                  CS 16/120              50154071   
50100711                  CS 20/100              50100712 
50100713 

Version of this documentation: 

CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312 

 

 

 

 DANGER

 

 

Indicates an immediate threatening danger. 

Non-compliance with this information can result in death or serious personal injuries 
(invalidity).

 

 

 WARNING

 

 

Indicates a possible dangerous situation. 

Non-compliance with this information can result in death or serious personal injuries 
(invalidity).

 

 

 CAUTION

 

 

 
Indicates a possibly dangerous situation. 
Non-compliance with this information can result in damage to property or light to 
medium personal injuries.

 

 

NOTE

 

 

Indicates general notes, useful operator tips and operating recommendations which don't 
affect safety and health of the personnel.

 

 

 

 

 

 

 

 

Symbols: 

Assembly and initial start-up must be carried out by qualified 
Personnel only and according to these Montage Instructions. 

Summary of Contents for CS 16/30

Page 1: ...Compact Slide CS 16 CS 20 Declaration of Incorporation Module Information Montage Instructions Maintenance Instructions Translation of the Original Montage Instructions Copyright by Afag Automation AG ...

Page 2: ...or serious personal injuries invalidity WARNING Indicates a possible dangerous situation Non compliance with this information can result in death or serious personal injuries invalidity CAUTION Indicates a possibly dangerous situation Non compliance with this information can result in damage to property or light to medium personal injuries NOTE Indicates general notes useful operator tips and oper...

Page 3: ... 3 2 0 Dimension CS 20 20 3 2 1 Technical data CS 20 21 3 2 2 Pneumatic connection for CS Module 22 3 2 3 Preparation for start up 23 3 2 4 Setting the shock absorbers and the stop screws 24 3 2 5 Installation of the sensors 25 3 2 6 Accessories 25 3 2 7 Fitting the initiator 26 3 2 8 Fitting the proximity switch in the module grooves 27 3 2 9 Check of the final position in the total stroke range ...

Page 4: ...CS 16 CS 20 OI vers 5 3 gb 20190312 3 4 1 2 Accessories for CS 16 CS 20 module 41 4 1 3 Faults during operation 44 4 1 4 Disassembly and repair 45 4 1 5 Disposal 46 ...

Page 5: ...d request by national authorities in printed documents or electronically pdf Applied and fulfilled essential requirements 1 1 1 1 1 1 1 2 1 2 3 1 3 3 1 3 5 1 3 6 1 3 7 1 4 1 1 5 1 6 1 6 1 1 6 3 1 6 4 1 7 1 7 4 1 7 4 1 1 7 4 2 Who installs this incomplete machine or assemble with other machines a risk assessment for its resulting machine which must make the provisions of the EC directive 2006 42 EC...

Page 6: ...S module is packed in the original cardboard box if the module is not handled properly it may fall out of the box when unpacking and cause injuries to limbs or squeeze your fingers NOTE Consider please With each module security is settled a technical newspaper This newspaper is to be reas busily by each person with the module ...

Page 7: ...ase body with Installation of base body through Bolted with CS 16 Special screws M4x20 8 CS 20 Special screws M6x25 9 CAUTION When the module is installed in a vertical position the slide should always be moved before the installation into the lowermost position since masses that move suddenly can cause injury CS 16 CS 20 ...

Page 8: ...Comact Slide CS 16 CS 20 Hole matrix 15x30mm Hole matrix 24x48mm Thread bore hole M4 Thread bore hole M6 Centering bushings H7 7mm Centering bushings 9mm Use the centering bushings included in the scope of supply for positioning and insert these sleeves in the diagonally opposite bore holes of the mounting grid ...

Page 9: ...on hazardous ambient and operating conditions that are specified for these modules see Technical Data Sheet in the actual Handling catalogue The rotary modules can be mounted in any possible position NOTE This Montage Instructions should be read carefully before carrying out any activity on or with the CS module The CS module may only be deployed in accordance with the intended use Safety instruct...

Page 10: ...CS 16 CS 20 OI vers 5 3 gb 20190312 9 2 1 4 Slide unit load factors CS 16 ...

Page 11: ...10 CS 16 CS 20 OI vers 5 3 gb 20190312 2 1 5 Preferred combinations CS 16 ...

Page 12: ...CS 16 CS 20 OI vers 5 3 gb 20190312 11 2 1 6 Slide unit load factors CS 20 ...

Page 13: ...12 CS 16 CS 20 OI vers 5 3 gb 20190312 2 1 7 Preferred combinations CS 20 ...

Page 14: ...ic Types CS 16 30 CS 16 60 CS 16 90 CS 16 120 CS 20 50 CS 20 100 CS 20 150 Consecutive Series No 50xxxxxx This is an incomplete machine Who installs this incomplete machine or assemble with other machines a risk assessment for its resulting machine which must make the provisions of the EC directive 2006 42 EC Standard EN ISO 12100 2010 German version Agent For the compilation of the technically re...

Page 15: ...alth of the personnel 3 1 2 General description This is an incomplete machine The series of the CS 16 25 Compact Slide is used for the linear smooth movement of rigidly mounted loads under the ambient and operating conditions defined see Technical data The CS 16 25 Compact Slide can be installed in the horizontal or vertical position Modifications on the CS 16 20 Compact Slide that are not describ...

Page 16: ... consists of the base body 1 with pneumatic connections 6 and the cylinder which operates the slide 2 The stop positions are set by means of a stop sleeve with integrated shock absorber 3 The stop position is queried by means of the PNP proximity switch Ø 4mm mounted with a sliding block sensor not included in the scope of supply please see Accessories An inductive sensor 5 can also be used as alt...

Page 17: ...before carrying out any activity on or with the module The module may only be deployed in accordance with the intended use Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag are not permitted In case of improper changes or assembly installation operation maintenance or repairs Afag rejects all liability CAUTION Connection o...

Page 18: ...ION The applicable regulations for prevention of accidents and the other generally accepted safety relevant and occupational safety and health regulations are to be followed The term of the warranty on Afag handling components and systems is 24 months following commissioning but a maximum of 27 months following delivery Wear parts e g shock absorbers are not covered by the warranty The warranty co...

Page 19: ...18 CS 16 CS 20 OI vers 5 3 gb 20190312 3 1 8 Dimension CS 16 ...

Page 20: ...CS 16 CS 20 OI vers 5 3 gb 20190312 19 3 1 9 Technical data CS 16 ...

Page 21: ...20 CS 16 CS 20 OI vers 5 3 gb 20190312 3 2 0 Dimension CS 20 ...

Page 22: ...CS 16 CS 20 OI vers 5 3 gb 20190312 21 3 2 1 Technical data CS 20 ...

Page 23: ...y restrictor Compact slide CS 16 CS 20 ZA intermediate stop P4 ZA Air connection Catch on Expiry result with ZA application Example Driving out Process 1 Pressure onP3 Catch drive out 2 Pressure on P1 Slide goes on them ZA Catch 3 Pressure Impuls on P2 the CS Slide it is briefly aired 4 Pressure on P4 ZA Catch drive out 5 Pressure onP3 Slide completely drives out 6 Pressure on P2 goes back in star...

Page 24: ...tting the shock absorber and the stop screw Procedure 1 Apply compressed air to P1 the slide is extended 2 Loosen clamping screw 1a 3 Adjust position by turning the stop sleeve 3 4 Adjust shock absorber by turning 2 5 Tighten clamping screw 1a 6 Apply compressed air to P2 the slide 4 is retracted 7 Loosen clamping screw 1b 8 Set position by turning the stop screw 3 9 Adjust shock absorber by turni...

Page 25: ...fficiency The damping efficiency is reduced when the shock absorbers are turned back This is recommended when the loads to be moved are low and or at slow rotational speeds Replacing the shock absorber Before replacing the shock absorbers the compressed air must be switched off to prevent uncontrolled movements of the module CAUTION The CS module must not be operated without shock absorbers instal...

Page 26: ...ule with proximity switch and initiators must not be used in an explosion hazardous area NOTE Initiators and proximity switches are not included in the scope of supply please see Accessories in the Technical Catalogue Only the specified proximity switches and initiators are to be used 3 2 6 Accessories A PNP proximity switch PNP with sliding block make contact B INI c10x28 5 Em PNP close M8x1 Best...

Page 27: ...the scope of supply Please see Accessories in the Technical Catalogue A B holder for the inductive initiator Fitting the inductive initiator 1 1 Screw in the initiator 1 with the clamping sleeve 2 in holders A and B 2 Adjust the initiator 1 together with the shock absorber 3 and tighten 3 Connect initiator to controller 4 Check initiator for proper functioning A B 1 2 3 4 ...

Page 28: ...ot sensors are also permitted However considerable differences in quality can be detected which can lead to malfunctions during position detection 1 Proximity switch 3 Screw for fastening the clamping piece in the groove 2 Screw for fastening the proximity switch in the clamping piece 4 Clamping piece Fitting the proximity switch 1 Insert the proximity switch 1 with clamping piece in the C grooves...

Page 29: ... the entire stroke range by means of an inductive sensor Sensor is referenced at the adjustable Final position control at max stroke screw head Stroke reduction Can reduce stroke by turning the bar of the user application Use the bar remove and rotate when the stroke has to be further reduced By screwing a screw into the thread in the middle see arrow the use of bar take out the bar the use should...

Page 30: ...312 29 CAUTION Limbs may be squeezed by moving components Make sure that there are no persons or tools within the operating range of the module Carry out a test run at first at slow traverse speed afterwards under operating conditions ...

Page 31: ...d when the ZA intermediate stop is mounted Limbs may be squeezed by moving components You must decide when the ZA intermediate stop should be activated during extension or retraction The basic position at the ZA intermediate stop is designed for extending the CS module If you want to use the ZA intermediate stop for retraction then the ZA catch must be changed over More details can be found under ...

Page 32: ...crew the SD of the short holder If they screw the SD in the long holder SD one in the same direction Mount the ZA CS 25 with the centering bushings on the CS module slide in the desired position When moving the CS slide check by hand whether the ZA is mounted at the correct position 1 The well setting can be put in shock absorber SD With this assembly works intermediate stop ZA with deliver of the...

Page 33: ...er The fine adjustment can be carried out on the ASSD stop screw shock absorber Undo clamping screw or nut slightly adjust and tighten clamping screw or nut SD Chatch off Montage de l interrupteur de proximité dans le module ZA Détecteurs de proximité utilisé avec pince monté dans l emplacement C ...

Page 34: ...es to intermediate position Catch off 4 P2 Pulse on P1 approx 0 2sec venting Before starting from the intermediate position both air chambers must absolutely be vented so that the empty air chambers are not moved to and the exhaust air flow control can function Otherwise module damage must be expected 5 P4 Catch on 6 P2 P4 Slide moves to the front Catch on 7 P1 P4 Slide returns to home position sl...

Page 35: ...Slide front Catch off 4 P1 P3 Slide moves to intermediate position Catch off 5 P1 Pulse on Approx P2 ca 0 2sec venting Before starting from the intermediate position both air chambers must absolutely be vented so that the amply air chambers are not moved to and the exhaust air flow control can function Otherwise module damage must be expected 6 P4 Catch on 7 P1 P4 Slide returns to home position sl...

Page 36: ...basic position at the ZA intermediate stop is designed for retracting the CS module If you want to use the ZA intermediate stop for extension then the ZA catch must be changed over This procedure is shown in the following pictures Caution The module or the station must not be pressurised when the ZA intermediate stop is fitted to an installed CS module Installed CS modules should be removed when c...

Page 37: ...36 CS 16 CS 20 OI vers 5 3 gb 20190312 3 3 6 Modification of the ZA for the reserve action direction Modification is done in the sequence of numbers 1 to 10 1 2 3 4 5 6 7 8 9 ...

Page 38: ...190312 37 NOTE Normally the catch is not greased The grease is missing on the pictures so that the individual parts are clearly visible Ensure that the air connections at the cylinder are not positioned at the side of the catch 10 ...

Page 39: ...erse direction of action retracting Disassemble the ZA carefully according to the figure shown above Turn the catch with gear at the piston rod in the other direction Insert cylinder with the catch into the housing Mount the cover Make sure that the cylinder connections are on the opposite side of the catch Fit cylinder and housing cover screws and tighten CAUTION The catch must be greased The gre...

Page 40: ...washed down do not use any aggressive cleaners 1 Montly Check the safety labels for damage readability and cleunless Further maintenance Under the following conditions is the CS linear module maintenance free Clean workshop atmosphere No splash water No dust and fumes caused by abraison or processes Ambient conditions according the technical cataloge The shock absorbers and stop screws must underg...

Page 41: ... listed below should be used Festo special oil Avia Avilub RSL 10 BP Energol HPL 10 Esso Spinesso 10 Shell Tellus Oil C 10 Mobil DTE 21 Blaser Blasol 154 Oil quantity 5 10 oil drops per 1000 l air Viscosity range 9 to 11 mm s cST at 40 C ISO class VG 10 according to ISO 3448 Apart from the usual cleaning work no further maintenance measures are required NOTE Module inserts for ionized air environm...

Page 42: ...CS 16 CS 20 OI vers 5 3 gb 20190312 41 4 1 2 Accessories for CS 16 CS 20 module ...

Page 43: ...42 CS 16 CS 20 OI vers 5 3 gb 20190312 NOTE The accessories find in the catalog technical and on WEB www afag com ...

Page 44: ...CS 16 CS 20 OI vers 5 3 gb 20190312 43 ZA intermediate stops for the CS 16 CS 20 ...

Page 45: ...hock absorber is not correctly adjusted Readjust stopper shock absorber The CS module hits hard again in the stop positions Shock absorber defective Replace shock absorber see Accessories The CS module stops in one stop position No signal on the proximity switch sensor Reset proximity switch sensor The CS module stops again in the stop positions Sensor defective Replace sensor see Accessories ...

Page 46: ... can be exchanged by the customer itself when the warranty has expired NOTE All the other faulty parts must exclusively be replaced by company Afag Automation AG When the customer detects that the respective module is still under warranty The returns the module to company Afag Automation AG for repair If the warranty has already expired the customer must decide whether he repairs the module by him...

Page 47: ...OTE CS modules which cannot be used any more must not be disposed off as a complete unit but must be disassembled and recycled according to the type of material Materials than cannot be recycled must be disposed off in accordance with the legal regulations ...

Page 48: ......

Page 49: ...Afag Automation AG Fiechtenstrasse 32 CH 4950 Huttwil Switzerland Tel 41 62 959 87 02 Fax 41 62 959 87 87 sales afag com www afag com ...

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