Note: If you do not have an Ohms meter, replace the heater cartridge after step one.
To replace the heater cartridge, turn the main power to the OFF position, unplug the power cord and
disconnect the air line.
Disconnect the heater cartridge wire at the connector. From underneath the inner frame, loosen and
remove the screws which holds the wire clamp and lower heater bar plate to the upper heater bar plate (Fig.
4-23). Then remove the two remaining screws which hold the lower heater bar plate to the upper heater
bar plate. Remove the heater cartridge wires from the wire clamp. Place a new cartridge into the heater
bar slot and replace the lower heater bar plate. Place the wires into the wire clamp and secure to the lower
heater bar plate. Reconnect the heater cartridge wires ensuring that the heater bar can extend fully without
stretching the heater cartridge wires. Plug the cord into the outlet, turn the power to the ON position and
connect the air line to the regulator. Press <START> on the Touch Screen and verify that the temperature
increases.
Note: Heater cartridge wires must make a sharp 90° bend at the end of heater bar. Wires should to extend
past the end of the heater bar.
4.14 Replace Thermocouple Wire
A thermocouple wire, brazed to a ring terminal and secured to the bottom of the heater bar, detects the
amount of heat the heater bar is emitting. The thermocouple wire is considered a normal wear item and
will infrequently fail, requiring replacement.
The thermocouple should be replaced when excessive fluctuations occurs or incorrect temperature is
displayed in the Bag Setup menu. The thermocouple should also be replaced when a visual inspection
reveals frayed insulation or broken wire. If the above conditions are met, the thermocouple is bad and the
current to the heater bar has been turned OFF.
To replace the thermocouple wire, turn the main power to the OFF position, unplug the power cord and
disconnect the air line.
Remove the front plate and Teflon assembly, as described in Chapter 4.13. Remove the screws which hold
the ring terminal and the jacketed wire clamp. Disconnect the connector and remove the wire. Reverse
these steps to replace the wire.
CAUTION: To avoid stretching or breaking the wire during heater cylinder extension, ensure that the
wire is looped and free to bend during heater bar movement.
Replace the Teflon assembly and front plate.
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