Advanced Poly-Packaging Advanced Poly-Bagger T-1000-S14 Operation Manual Download Page 5

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Contents

_________________________________________________________________________

Chapter 1, Introduction

1.1 Welcome
1.2 Overview
1.3

Special Features

1.4

System Integration

1.5 Options

Available

1.6

Using This Manual

1.7 Registration

Information

Chapter 2, Getting Started

2.1 Installation

Procedures

2.2

Air & Power Requirements

2.3 Assembly
2.4

Air & Power Hookup

2.5

Main Power

2.6

Bag Threading

2.7

Cycle Operation

2.8

Note on Adjustments

2.9

Energy Conservation & Component Saver

Chapter 3, Touch Screen Operation

3.1

Touch Screen Front Panel

3.2

Touch Screen Back Panel

3.3 Specifications

3.4

Touch Screen Contrast Adjustments

3.5

Touch Screen Program / Overview

3.6

Intro Screen

3.7 Operation

Screen

3.8

Main Menu

3.9

Bag Setup Menu

3.10 Fill

Time

3.11 Air

Pulse

3.12 Seal

Point

3.13 Seal

Time

3.14 Reverse

3.15

Blow Off

3.16 Index

Speed

3.17 Seal

Temperature

3.18

Options Menu

3.19

LS-10 Load Shelf

3.20 FS-10 Flat Seal Assembly / Bag Deflator
3.21 TS-10 Trim Seal Assembly
3.22

PB-20 Palm Buttons

3.23

LC-10 Light Curtain

Summary of Contents for Advanced Poly-Bagger T-1000-S14

Page 1: ...30 785 4010 www advancedpoly com sales advancedpoly com U K Advanced Poly Packaging UK Ltd Over Causeway Over Glouchester GL2 8DB 44 1452 332400 Fax 44 1452 332500 www advancedpoly com salesuk advancedpoly com Operation Manual T 1000 S14 Bagger Ver 6 Item No TM T1S14 MAN ...

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Page 3: ..._________________________________ Operation Guide Ver 6 Setup Operation and Parts Manual Advanced Poly Packaging Inc 1331 Emmitt Road Akron Ohio 44306 Phone US Only Toll Free 800 754 4403 Phone 330 785 4000 Fax 330 785 4010 Email sales advancedpoly com Web www advancedpoly com ...

Page 4: ...new parts or units at its sole option when repairing any component or equipment Repaired products shall carry the same amount of outstanding warranty as from original purchase Any claim under the warranty must include a dated proof of delivery In any event APPI s liability for defective components or equipment is limited to repairing or replacing the components This warranty is contingent upon pro...

Page 5: ...tion 2 8 Note on Adjustments 2 9 Energy Conservation Component Saver Chapter 3 Touch Screen Operation 3 1 Touch Screen Front Panel 3 2 Touch Screen Back Panel 3 3 Specifications 3 4 Touch Screen Contrast Adjustments 3 5 Touch Screen Program Overview 3 6 Intro Screen 3 7 Operation Screen 3 8 Main Menu 3 9 Bag Setup Menu 3 10 Fill Time 3 11 Air Pulse 3 12 Seal Point 3 13 Seal Time 3 14 Reverse 3 15 ...

Page 6: ...Chart 3 46 Temperature Graph 3 47 Technical Assistance Screen 3 48 Pass Code Setup Screen 3 49 Factory Settings 3 50 Inputs Outputs PLC 3 51 Options Enable Pass Codes 3 52 Valve Station Setup Options 3 53 APPI Factory 3 54 Auxiliary Screen 3 55 Machine Info 3 56 Alarms 3 57 Information Screens Message Screens Chapter 4 Operation Settings Adjustments 4 1 Machine Adjustments 4 2 Tracking Alignment 4...

Page 7: ...e Assembly 5 19 Upper Column Assembly 5 20 Dancer Assembly 5 21 Film Tension Hub 5 22 Dancer Guide 5 23 Touch Screen Assembly Chapter 6 Preventive Maintenance Scheduled Maintenance 6 1 Preventative Maintenance Schedule Maintenance 6 2 P M Checklist 6 3 Scheduled Maintenance Chart 6 4 SP 10 Spare Parts Kit Level 1 6 5 SP 20 Spare Parts Kit Level 2 Chapter 7 Troubleshooting 7 1 Troubleshooting 7 2 T...

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Page 9: ...apter 1 Introduction ________________________________________________________________ Welcome Overview Special Features System Integration Options Available Using This Manual Registration Information 6 6 ...

Page 10: ...en program allows operators to setup the bag options and auxiliary equipment save the settings in memory and recall those settings for repeat runs 1 3 Special Features Energy Conservation Component Saver To extend its life and conserve energy in your plant the T 1000 is programmed to sequentially shut components down when not in use for extended periods Electric current to the heater bar will disc...

Page 11: ...ial purpose packaging The following options may be purchased from Advanced Poly Packaging Inc LS 10 Load Support Shelf Provides support for heavier packages when dropped into bag Sizes 10 15 or 20 long LC 10 Light Safety Curtain If funnels are removed APPI highly recommends the addition of this option to prevent injuries This option when activated prevents inputs to valves which causes the seal ba...

Page 12: ... verify that a barcode is readable If no barcode is detected or if a barcode is not correctly formatted as per software settings in the barcode verifier then a NO READ message will be displayed BO 30 Bag Opening Device This device enters the bag with one or more fingers and then pulls the bag open to a stop Bag in Bag option A conveyor feeds bagged product to a second bagger to be bagged Base Heig...

Page 13: ...ll for additional or Custom options pricing 1 6 Using this Manual Typographical Conventions The following manual conventions are frequently used to assist in understanding important information alerting the operator of potentially dangerous or damaging practices and the normal functions of the T 1000 Advanced Poly BaggerTM text Normal text ENTER Used to show Touch Screen keys Italics Used for emph...

Page 14: ...r located on the back panel Company Name Address Contact Name s Title s Phone Number ________________________________ ________________________________ ________________________________ ________________________________________ ________________________________________ ________________________________________ Please fax or mail this page to Stuart Baker Advanced Poly Packaging Inc 1331 Emmitt Road Akr...

Page 15: ...pter 2 Getting Started ________________________________________________________________ Installation Procedures Assembly Instructions Height Adjustment Air Power Hookup Bag Threading Cycle Operation 12 12 ...

Page 16: ...12 AMPS CAUTION A qualified electrician should ensure that the T 1000 power outlet is properly grounded voltages are as required and amperage capacity is sufficient Note APPI recommends a dedicated 20 Amp circuit for the T 1000 Air Requirements At least 2 CFM free air is required regulated to 60 PSI Note Air should be dry and oil free Note Running the T 1000 at a higher PSI setting than 60PSI will...

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Page 18: ...tance of at least two other people supporting the weight 2 4 Air Power Hookup This section describes in detail how to hook up air and power and the air and power requirements Note A qualified electrician should ensure power outlets are the required 115 VAC and properly grounded before hooking up the power The air supply should be fed to the T 1000 with 3 8 ID flexible tubing this tubing affixes to...

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Page 23: ...ist the tracking of the web of bags Caution Roller Fingers may be sharp To avoid injury when reaching into the T 1000 ensure that you do not come in contact with the roller fingers Note The Roller Guides are for fine adjustments only after proper tracking has been achieved If the web of bags are not properly tracking make proper adjustments If not tracking properly the web of bags may ride up the ...

Page 24: ...s not unusual for the T 1000 to be out of alignment due to shipping and excessive handling Unless physically damaged the T 1000 will function properly after minor adjustments are accomplished Read Chapter 4 for information on adjustments of the T 1000 21 21 ...

Page 25: ...Chapter 3 Touch Screen Operation ____________________________________________________________________________ Touch Screen Part Names Specifications Contrast Adjustment Touch Screen Program 22 22 ...

Page 26: ...may be adjusted if the screen is difficult to read To adjust the contrast press the System button located to the right side of the active touch screen area See Fig 2 Then press the F2 button to increase brightness and the F4 button to decrease brightness F3 will go to the midpoint position 3 5 Touch Screen Program The Touch Screen Program is a user friendly menu driven setup and operation program ...

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Page 29: ...n allows the operator to go through all of the screens See Figure 3 3 Start Stop button controls operation mode mode which enables T 1000 to cycle Manual Auto Toggle button to enter Automatic paced rate or Auxiliary Cycle mode Pause Setup Temporarily deactivates Predetermining Counter and Totalizing Counter until reset Temporarily deactivates signal to auxiliary equipment Allows cycle operation wh...

Page 30: ...I Figure 3 1 Figure 3 2 Figure 3 3 Figure 3 4 Figure 3 5 Figure 3 6 27 27 ...

Page 31: ...onents were provided by APPI 3 11 Air Pulse Displays in seconds the amount of time that a burst of air will last initially blowing the bag open Wider bags and heavier gauge bags require a longer burst of air to initially open the bag Narrower and thinner gauge bags require less air to initially open the bag To adjust the value press the Air Pulse button from the Bag Setup Menu to display the numbe...

Page 32: ...y the blow off time is set to 1 to 3 seconds 3 16 Index Speed Displays in inches per second the speed at which the bag will feed index into position For shorter bags the speed can be significantly decreased to 10 Sec for instance For longer bags the setting can be increased to the max setting of 30 Sec A typical setting is between 15 and 25 per second To adjust the value press the IndexSpd button ...

Page 33: ...ch have been purchased separately must be installed by APPI or by qualified maintenance personnel The following sections describe how to setup optional equipment on the T 1000 If your T 1000 is not equipped with these options please disregard these sections Most of the listed options are not standard and must be purchased separately 3 19 LS 10 Load Shelf This option is used as a support shelf for ...

Page 34: ...The Flat Seal Assembly also called fingers air tight Figure 3 7 Figure 3 8 Figure 3 9 Figure 3 10 Figure 3 11 Figure 3 12 31 31 ...

Page 35: ...al for 1 retail products for enhanced appearance and 2 hanging products for reduction of shelf space See Figure 3 11 Note To properly trim off excess film the bag length may have to be increased to provide the required finished bag size We recommend trimming at least 1 5 of film from the bag Two functions are available for trimming 1 seal through and blow off 2 seal through side shift heater bar a...

Page 36: ...tion of the T 1000 See Figure 3 16 Caution To avoid personal injury do not operate the T 1000 when funnels are removed Advanced Poly Packaging Inc recommends either the Palm Button or Light Screen options to safeguard operators Caution Do not attempt to reach under guards for any reason This may defeat the safety feature of the LC 10 Light Curtain option The Light Curtain only deactivates the moto...

Page 37: ...Figure 3 13 Figure 3 14 Figure 3 15 Figure 3 16 Figure 3 17 Figure 3 18 34 34 ...

Page 38: ... This option can be used to stop the cycle operation of the T 1000 and possibly other auxiliary infeed or outfeed equipment if purchased with the T 1000 This option is useful if a full system is purchased which may run in an automatic operation One or more Estop buttons may incorporated to stop one or more operations See Figure 3 21 If depressed the Estop button will cut power to the drive motors ...

Page 39: ...Figure 3 19 Figure 3 20 Figure 3 21 Figure 3 22 Figure 3 23 Figure 3 24 36 36 ...

Page 40: ...ld cause parts that are 1 or less not to be counted If you set the Min Setting too close to the actual minimum test value however these parts may not be counted causing over counts Setting the Minimum Setting to Zero will cause all parts to be counted Maximum Setting The Max Setting is used to count parts connected or parts falling through the eye together overlapped as two parts If when testing t...

Page 41: ...Figure 3 25 Figure 3 26 Figure 3 27 Figure 3 28 Figure 3 29 Figure 3 30 38 38 ...

Page 42: ...Delay 2 settings will cause delay in the opening or closing of the funnel See Figures 3 35 thru 3 36 Note Valve X indicates the Valve Station number assigned to this option Valve 0 indicates that no valve is assigned to this option The option will not operate unless a Valve Station number is assigned other than 0 3 29 BO 20 Bag Open Detector A Photo optic or Closed Contact sensor to detect the ope...

Page 43: ...Figure 3 31 Figure 3 32 Figure 3 33 Figure 3 34 Figure 3 35 Figure 3 36 40 40 ...

Page 44: ...al menu option and toggle the option ON Adjust the second seal point Note You may need to decrease the Seal Point value on the Bag Setup Screen to allow space for two seals on the same bag Note Weight of the product special load shelves or other options funneling and bag size will affect the operation of this option Contact APPI Sales Support for more information 3 34 MV 10 Seal Validation The Sea...

Page 45: ...Figure 3 43 Figure 3 44 Figure 3 45 Figure 3 46 Figure 3 47 Figure 3 48 42 42 ...

Page 46: ...Figure 3 37 Figure 3 38 Figure 3 39 Figure 3 40 Figure 3 41 Figure 3 42 43 43 ...

Page 47: ...ckage and must be purchased separately The funnel enters the bag and remains in the bag until signaled with a foot switch or automatically by a filler To turn the Insert Funnel ON press the toggle button To disable the air press the Air Delay type in the amount of time the funnel is filling up the bag before the air should shut off Note A sensor input is required to confirm that the funnel is in t...

Page 48: ... Figure 3 49 Figure 3 50 Figure 3 51 Figure 3 52 Figure 3 53 Figure 3 54 45 45 ...

Page 49: ... Fault Condition Red Three LED indicates the same as the two LED option but adds a Warning condition Yellow which can be used for low materials or other warnings within a system 3 39 Base Height Adjustment An option that allows the T 1000 Bagger to be conveniently versatile is the Base Height Adjustment Option which allows the operator to raise or lower the base of the bagger which is necessary pa...

Page 50: ...Figure 3 55 Figure 3 56 Figure 3 57 Figure 3 58 Figure 3 59 Figure 3 60 47 47 ...

Page 51: ...Figure 3 55 Figure 3 56 Figure 3 57 Figure 3 58 Figure 3 59 Figure 3 60 48 48 ...

Page 52: ...nother compartment of the conveyor Funnel Delay is the amount of time after the conveyor indexes to the point that an accumulating funnel AF 10 option cycles if equipped Adjust each timer by pressing the associated timer and entering the value on the number keypad After each value test the settings by cycling the conveyor Press the UF 5000 Mode button to return to the UF 5000 Operation Screen 3 42...

Page 53: ...Figure 3 61 Figure 3 62 Figure 3 63 Figure 3 64 Figure 3 65 Figure 3 66 50 50 ...

Page 54: ...u To recall a job already saved press the desired job slot On the numerical keypad screen press View to check settings See Figures 3 63 and 3 64 To save a new job press Job Save from the Main Menu then select an empty Slot From the numerical keypad assign a number for the new job Once entered press the Save button to save settings If you attempt to load a job that does not exist a message will be ...

Page 55: ...codes prevent unauthorized individuals from tampering with settings When equipment is shipped APPI uses the following codes which should be changed prior to putting the T 1000 into operation Factory Set Pass Codes 1 Level 1 pass code 1001 2 Level 2 pass code 1002 To enable the pass code function press the Tech Assist button from the Main Menu Type in the Level 1 pass code 1001 by default from APPI...

Page 56: ...Figure 3 66 Figure 3 67 Figure 3 68 Figure 3 69 Figure 3 70 Figure 3 71 53 53 ...

Page 57: ...essed all settings will revert back to the factory settings These settings may be used to simplify the troubleshooting procedures by APPI Service Personnel A Help screen is available Perf Setup Routine Select the Perf Registr button Select the Find Perf button See Figures 3 73 The bagger will advance the perforation until the perf sensor finds it The bag will stop at that point Hold the JOG button...

Page 58: ...Figure 3 72 Figure 3 73 Figure 3 74 Figure 3 75 Figure 3 76 Figure 3 77 55 55 ...

Page 59: ...Figure 3 78 Figure 3 79 Figure 3 80 Figure 3 81 Figure 3 82 Figure 3 83 56 56 ...

Page 60: ...or instance if a LS 10 Load Shelf option is added and the valve station assigned is 6 the T 1000 Valve Setup Screen must be accessed and the Load Shelf option assigned to Station 6 See Figure 3 78 To assign an option to a Valve Station press the option and on the number keypad press the number followed by the Enter button Note You will not be able to assign two options to the same Station number A...

Page 61: ...Figure 3 84 Figure 3 85 Figure 3 86 Figure 3 87 Figure 3 88 Figure 3 89 58 58 ...

Page 62: ...Figure 3 90 Figure 3 91 Figure 3 92 Figure 3 93 Figure 3 94 Figure 3 95 59 59 ...

Page 63: ...ess the Output Delay button and enter the value in seconds on the number keypad Help screens are available See Figures 3 58 thru 3 60 3 55 Machine Info See section 3 52 3 56 Alarms The first screen is the Operation Mode and displays the time and frequency of a particular operation The Alarm Status window will give the status of a particular warning signal The Alarm Data screens keep track of how l...

Page 64: ...Figure 3 96 Figure 3 97 Figure 3 98 Figure 3 99 Figure 3 100 Figure 3 101 61 61 ...

Page 65: ...Figure 3 102 Figure 3 103 Figure 3 104 Figure 3 105 Figure 3 106 Figure 3 107 62 62 ...

Page 66: ...Figure3 108 Figure 3 109 Figure 3 110 Figure 3 111 Figure 3 112 Figure 3 113 63 63 ...

Page 67: ...Figure 3 114 Figure 3 115 Figure 3 116 64 64 ...

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Page 69: ...Chapter 4 Settings Adjustments ___________________________________________________ Machine Adjustments Component Replacement 66 66 ...

Page 70: ...r roller Then the lower roller is adjusted raised for proper compression On both the left panel and right panel loosen the two locking bolts on the upper block of the compression tension assembly Loosen the nut on the adjustment screw With the inner frame locked in the UP position lower the lower roller by turning the adjustment screws counter clock wise until the lower roller is parallel to the u...

Page 71: ...enter immediately below the seal bar Typically the blow off time is set to 1 to 3 seconds 3 16 Index Speed Displays in inches per second the speed at which the bag will feed index into position For shorter bags the speed can be significantly decreased to 10 Sec for instance For longer bags the setting can be increased to the max setting of 30 Sec A typical setting is between 15 and 25 per second T...

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Page 74: ...ect the web tension the dancer bar or brake strap spring must be adjusted Fig 3 16 To increase brake strap tension relocate the spring on the dancer rail by sliding the block closer to the dancer roller to decrease tension with the brake strap move the spring on the dancer bar slide block back away from the dancer roller The dancer bar pivots on two shoulder bolts which extend from the side plates...

Page 75: ...ch may fall when removing the front plate screws 4 9 Pressure Bar Adjustment The pressure bar when actuated by the seal cylinder is forced against the front plate The pressure bar must be parallel to front plate to avoid excessive wear of components Turn the power to the OFF position and unplug the power cord Remove the air line from the regulator and remove the top cover Once the air is removed t...

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Page 78: ...er plate If properly adjusted the pressure bar will retract if an obstruction is encountered in the seal area The pressure bar houses springs which cause the rubber and holder to compress When the rubber holder compresses a sensor is activated causing the pressure bar to retract The sensor is defeated when the pressure bar is approximately 1 8 from the gripper plate Fig 4 21 The antijam can quickl...

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Page 81: ...e magnetic block in 1 8 increments until properly positioned In its final position along the guide rod the magnetic block should be parallel to the side plate If the magnetic block when parallel to the side plate and adjacent to the override sensor does not cause the LED to illuminate adjust the override sensor so that the sensor is closer to the magnetic block The override sensor is secured to th...

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Page 84: ...a sharp 90 bend at the end of heater bar Wires should to extend past the end of the heater bar 4 14 Replace Thermocouple Wire A thermocouple wire brazed to a ring terminal and secured to the bottom of the heater bar detects the amount of heat the heater bar is emitting The thermocouple wire is considered a normal wear item and will infrequently fail requiring replacement The thermocouple should be...

Page 85: ...Chapter 5 Parts ____________________________________________________________________________ 82 82 ...

Page 86: ...g Inc Bill of Materials Top Level Report see Drawing No T T1000 S14 Assembly T T1000 S14 Item Item No Description 1 TA T10100 S14 Head Assembly T 1000 S14 2 TA T10199 Stand Assy T 1000 3 TA T10240 IOP Control Case Assy 83 83 ...

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Page 88: ...in Frame Assy TA T1000 S14 3 TO T1 FU MISC Additional Funnel for T 1000 4 TP T1MD00044 Top Cover 5 TP T1MD00004S14 Cover Electronics Left Side T1K S14 6 TPED T1MD00005S14 Cover Pneumatics Right Side T1K S14 7 TP T1MD00116 1 Lexan Guard T 1000 8 TP T1MO00226 1 Euro Guard Bracket Left 9 TP T1MO00226 2 Euro Guard Bracket Right 10 TP T1MD00201 1 Funnel Mounting Bracket Left 11 TP T1MD00201 2 Funnel Mo...

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Page 90: ... Load Shelf Bracket Left 2 TP T1MB00074 2 Load Shelf Bracket Right 3 TP T1MB00075 Back Plate 14 W x 9 L Fixed Plate 4 TP T1MB00076 Rod Fixed Load Shelf 5 TP 101102 Nut 6 32 Hex Mach Screw Pltd 6 TP 102152 Washer 6 Med Split Lock 7 TP 102155 Washer 1 4 Med Split Lock 8 TP 103003 Screw SHCS 1 4 20 x 1 2 9 TP 103224 Screw BHCS 1 4 20 x 1 2 10 TP 103407 Screw FHCS 6 32 x 3 4 87 87 ...

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Page 92: ...vel Report see Drawing No TA T10110 S14 Assembly TA T10110 S14 Main Frame Assy TA T1000 S14 Item Item No Description 1 TA T10250 S14 Main Frame Assy T 1000 S14 2 TA T10270 S14 Electrical Panel T 1000 S14 3 TA T10280 S14 Sealer Frame Assy T 1000 S14 89 89 ...

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Page 94: ...P T1MC00163 1 Seal Frame Guide Block LH 15 TP T1MC00163 2 Seal Frame Guide Block RH 16 TP T1MD00010S14 Pneumatics Mtg Panel Back Plate S14 17 TP 101105 Nut 10 32 Hex Mach Screw 18 TP 102154 Washer 10 Med Split Lock 19 TP 103024 Screw SHCS 10 32 x 1 2 20 TP 103310 Screw Sock Shldr 5 16 x 1 2x1 4 20 21 TP 106106 Spring Pins SS 1 4 Dia x 1 1 4 Lg 22 TP 108099 Compression Spring Guide Rollers MW 23 TP...

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Page 96: ...am Hex Pltd 12 TP 102155 Washer 1 4 Med Split Lock 13 TP 103117 Screw SHCS 8 32 x 7 8 14 TP 103005 Screw SHCS 8 32 x 3 4 15 TP 102153 Washer 8 Med Split Lock 16 TP 101092 Nut 1 4 14 20 w 17 TP 401292 Straight 1 4 Poly x 1 4 NPT 18 TP 401277 Elbow 1 4 Tube x 10 32 Thread 19 TP 406181 Filter 4 Micron Air Knife 20 TP 401262 Union Straight 1 4 Tube 21 TP 103390 Screw FHCS 1 4 20 x 2 22 TP 103196 Screw...

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Page 98: ... TP 103170 Screw SHCS 10 32 x 5 8 3 TP 102154 Washer 10 Med Split Lock 4 TP T1MC00118 1 Film Web Roller Bracket Left 5 TP T1MC00118 2 FIlm Web Roller Bracket Right 6 TP T1MC00119 Film Web Roller 7 TP T1MC00120 Film Web Roller Shaft 8 TP 102152 Washer 6 Med Split Lock 9 TP 102153 Washer 8 Med Split Lock 10 TP 102133 Washer 8 SAE Flat 11 TP 103116 Screw SHCS 8 32 x 1 2 12 TP 107177 Bushing 1 4 ID x ...

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Page 100: ... Female Solder Cup 17 TP 212248 25 Pin D sub Female solder cup 18 TP 212338 10 Pin Circular Fem Conn Box Rcpt 19 TP 212410 Receptacle Snap In QC Tabs 20 TP 213266 Cable Power Supply Cord 12 Long 21 TP 214111 Battery for FP Sigma 22 TP 214268 Standoffs 1 4 4 40 x 3 8 Hex 4 23 TP 214279 Standoff Hex 6 32 x 1 24 TP 214285 Standoff Hex 1 1 2 6 32 2 25 TP 215000A Relay Solid State 10A G Series 26 TP 21...

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Page 102: ...MB00062 Latch Handle L H 18 TP T1MB00063 Latch Shaft 19 TP T1MB00107 Magnetic Sensor Housing 20 TP T1MB00144 Shield Mounting Rods 2 M 21 TP T1MB00164 Pivot Clamp 22 TP T1MB00200 Sealer Frame Machined 23 TP T1ME00209 Seal Bar Coiled Cable Harness 24 TP 101123 Nut Hex Jam Zinc 3 8 16 25 TP 101132 Nut Acorn Steel Zinc Pltd 5 16 18 26 TP 101133 Nut Acorn Zinc Pltd 3 8 16 27 TP 102103 Lockwasher 8 Int ...

Page 103: ...x 16MM OD x25MM Lg 52 TP 107160 Bushing 3 8 Teflon Coated 53 TP 107227 Bushing Thrust Nylon 1 2ID x 1 OD 54 TP 107228 Bushing Nylon Flange 3 8 IDx1 2 OD 55 TP 211374 Magnet Round 56 TP 214373 Clamp 1 4 10 Screw 57 TP 401254 Union Tee Fitting 1 4 Tube 58 TP 401257 Elbow 1 4 Tube x 1 8 NPT 59 TP 401277 Elbow 1 4 Tube x 10 32 Thread 60 TP 402186 Flow Control Load Shelf T1000 S 14 61 TP 402105 Flow Co...

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Page 106: ... jam Contact Center Strip 3 TP T1MB00031 Anti jam Pressure Pad 4 TP T1MB00068 Anti jam Contact Strip 5 TP T1MB00111 Rubber Strip Holder 6 TP 101131 Nut Acorn Brass Nickel Pltd 1 4 20 7 TP 103139 Screw SHCS 1 4 20 x 3 4 8 TP 103408 Screw FHCS 8 32 x 3 8 9 TP 106093 Stud 1 4 20 x 2 0 Anti Jam Zinc 10 TP 108155 Compression Spring Pressure Bar 11 TP 306002 Seal Rubber Strip T 1000 W14 12 TP 300001 Sol...

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Page 108: ...ger 4 TP T1MB00145 Thermocouple Wire Tie Down 5 TP T1MB00159 Heater Cartridge Wire Lead Clamp 6 TP 101126 Nut Hex Jam Mach Screw 10 32 S S 7 TP 103214 Screw BHCS 10 32 x 1 8 TP 103219 Screw BHCS 10 32 x 3 8 9 TP 103235 Screw BHCS 10 32 x 1 4 10 TP 103132 Screw SHCS 10 32 x 1 11 TP 104124 Spacer Round Unthreaded Alum HtrBar 4 12 TP 217116 Cartridge Heater 800W 120V 13 TP 221416 Thermal Couple Wire ...

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Page 110: ... Report see Drawing No TA T10009 Assembly TA T10009 Teflon Guide Sub Assembly Item Item No Description 1 TP T1MB00034 Bracket Plate Finger Teflon 2 TP T1MB00040 Rod Teflon 2 M 3 TP 108156 Extension Spring Teflon Rod Assy 4 TP 300500 Teflon Sheet T 1000 107 ...

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Page 112: ... Grooved Lower Roller Shaft 4 TP T1MB00155 Frame Film Web Tension Roller 5 TP T1MB00156 Frame Film Web Tension Roll Shaft 6 TP 101143 Locknut Hex Nylon Insert 1 4 20 7 TP 102153 Washer 8 Med Split Lock 8 TP 103118 Screw SHCS 8 32 x 1 9 TP 103141 Screw SHCS 1 4 20 x 1 1 4 10 TP 103249 Screw SHCS Nylon 1 4 20 x 1 11 TP 103260 Screw Set 8 32 x 1 4 12 TP 107163 Bushing Sleeve Brake Plate T1000 13 TP 1...

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Page 114: ...er Grounding Assembly Item Item No Description 1 TA T100124 3 Grounding Sensor 2 TP T1MB00028 Grooved Metal Roller Finger 3 TP T1ME00325 Grounding Sensor Wire Assembly 4 TP 101102 Nut 6 32 Hex Mach Screw Pltd 5 TP 102102 Lockwasher 6 Int Tooth Pltd 6 TP 102132 Washer 6 SAE Flat 7 TP 103207 Screw BHCS 6 32 x 3 8 111 ...

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Page 116: ...y Packaging Inc Bill of Materials Top Level Report for see Drawing No TA T10019 Assembly TA T10019 Latch Sub Assembly Item Item No Description 1 TP T1MB00060 Latch 2 TP T1MB00061 Latch cam 3 TP 106135 Dowel Pin 113 ...

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Page 118: ...0102 Floor Leveler Base Assy 4 TP 106094 Stud Floor Leveler 5 TP 106119 Spring Pins 1 8 x 3 4 6 TP 109148 Knob Aluminum Handle 7 TP 102156 Washer 5 16 Med Split Lock 8 TP 102157 Washer 3 8 Med Split Lock 9 TP 103541 2 Screw Socket Set 5 16 18 x 1 10 TP 103161 Screw SHCS 5 16 18 x 5 8 11 TP 103150 Screw SHCS 3 8 16 x 1 12 TP 110756 Swivel Caster 200 Cap 13 TP 110763 Rigid Caster 14 TP 102143 Washer...

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Page 120: ... Right 4 TP 101105 Jam nut 10 32 5 TP 102134 Washer 10 SAE Flat Zinc 6 TP 102154 Washer 10 Med Split Lock 7 TP 102156 Washer 5 16 Med Split Lock 8 TP 103012 Screw SHCS 5 16 18 x 2 1 2 9 TP 103127 Screw SHCS 10 32 x 5 16 10 TP 103136 Screw SHCS 1 4 20 x 3 8 11 TP 401222 Nipple 1 4 NPT Quick Connect 12 TP 401224 Nipple 1 4 Hex 13 TP 401267 Double Universal Elbow1 4 x3 8 Tube 14 TP 406260 Air Dryer A...

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Page 122: ...e Plate Left 4 TP T1MA00069 2 Dancer Side Frame Plate Right 5 TP T1MA00073 Shaft Bag Roll T 1000 6 TP T1MA00115 Brake Tension Strap Dancer and Spring 7 TP 101141 Locknut Hex Nylon Insert 10 24 Zn 8 TP 102143 Washer SAE Flat 5 16 9 TP 102156 Washer 5 16 Med Split Lock 10 TP 103144 Screw SHCS 5 16 18 x 3 4 11 TP 103237 Screw BHCS 5 16 18 x 1 12 TP 103307 Screw Sock Shldr 1 4 x 1 1 4 10 24 13 TP 5041...

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Page 124: ...l Report for 5 23 2006 see Drawing No TA T10010 Assembly TA T10010 Film Tension Hub Sub Assembly Item Item No Description 1 TP T1MA00049 Film Tension Hub 2 Unit 2 TP 106106 Spring Pins SS 1 4 Dia x 1 1 4 Lg 3 TP 109212 Knob Torque 1 4 20 x 1 Steel Stud 121 ...

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Page 126: ...n Bar Cross Brace 3 TP T1MA00089 Dancer Roller 1 101 A21 000 20 25RL 4 TP T1MA00090 Dancer Guide Roller Shaft 5 TP T1MA00186 Tension Adjuster Spacer 6 TP 101144 Nut Hex Mach Screw SS 10 32 7 TP 102153 Washer 8 Med Split Lock 8 TP 102154 Washer 10 Med Split Lock 9 TP 102155 Washer 1 4 Med Split Lock 10 TP 103116 Screw SHCS 8 32 x 1 2 11 TP 103170 Screw SHCS 10 32 x 5 8 12 TP 109212 Knob Torque 1 4 ...

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Page 128: ... 3 TP T1MD00039 1 Ctrl Case 4 TP T1MD00039 3 I O P Front Plate 5 TP T1MD00094 I O P Tube Short 6 TP T1MD00109 Mounting Bar Touchscreen 7 TP 102132 Washer 6 SAE Flat Zinc 8 TP 102152 Washer 6 Med Split Lock 9 TP 103212 Screw BHCS 6 32 x 1 2 10 TP 103211 Screw BHCS 8 32 x 3 8 11 TP 111104 Clamp Collar 2pc Split 1 1 2 ID 12 TP 111125 Ball Socket Assy T 1000 all model 13 TP 111215 Joining Tee 3 4 Pipe...

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Page 131: ...Chapter 6 Preventive Maintenance Scheduled Maintenance ____________________________________________________________________________ PM Checklist Schedule Maintenance CHART 128 ...

Page 132: ...nicks or cuts clean with alcohol W Lower alum roller Clean with alcohol W Micron filter Venturi Inspect for contamination of filter replace as needed Inspect for blockage air restriction M Wiring Connectors Inspect for loose wiring connectors tighten as needed M Air lines Valves Cylinders Inspect for loose air lines listen for leaks tighten or replace poly tubing as needed M Compartments Covers Re...

Page 133: ...ower aluminum roller Clean w alcohol inspect for burs O O O O O O O O O O Printed circuit boards Blow off with clean dry air inspect for loose wires connectors O O O O O O O O O O Main Seal Cylinder Listen for air leakage replace or repair as required O O O O O O O O O O Air blower filter Inspect for contamination replace as necessary O O O O O O O O O O Air lines connectors Inspect for wear cuts ...

Page 134: ...6 3 Preventative Maintenance PM Chart Continued Options Auxiliary Equipment CHART ITEM DESCRIPTION 1 2 3 4 5 6 7 8 9 10 Inspected by Initials Note Each chart change represents 1MM cycles 131 ...

Page 135: ...ress the Output Delay button and enter the value in seconds on the number keypad Help screens are available See Figures 3 58 thru 3 60 3 55 Machine Info See section 3 52 3 56 Alarms The first screen is the Operation Mode and displays the time and frequency of a particular operation The Alarm Status window will give the status of a particular warning signal The Alarm Data screens keep track of how ...

Page 136: ...8155 Compression Spring Pressure Bar 2 5 TP 111010 Collars Spring Closure Web Guide 2 6 TP 207344 Fuse 12 Amp Time Delay 2 7 TP 217116 Cartridge Heater 800W 120V 1 8 TP 221416 Thermal Couple Wire w Connector 1 9 TP 300500 Teflon Sheet T 1000 1 10 TP 306002 Seal Rubber Strip T 1000 W14 1 11 TP 404266 Poly Tubing 1 4 Dia Blue 33M Roll 10 ft 12 TP 404267 Poly Tubing 3 8 OD Dia Blue 20M Rl 5 ft 13 TP ...

Page 137: ...5 Motor Belt 1 14 TP T1MA00115 Brake Tension Strap Dancer 1 15 TP 107160 Bushings 3 8 Teflon Coated 4 16 TP T1MB00033 Seal Rods 2 17 TP T1ME00209 Seal Bar Coiled Cable Harness 1 18 TA T100124 1 High Voltage Sensor 1 19 TP T1MC00017 Vulcanized Rubber Roller 1 20 TP 501170 Motor Vexta Stepper 1 21 TP T1ME00301 PCB High Voltage Board Finished 1 22 TP 211386 Transformer Dual Voltage 1 23 TP 214111 Bat...

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Page 139: ...Chapter 7 ____________________________________________________________________________ Trouble Shooting 136 ...

Page 140: ...ont plate retracts immediately 1 Antijam improperly adjusted 2 Misalignment of guide rods 3 Insufficient air pressure 4 Loose broken ground wire on guide rods 1 Adjust antijam section 4 10 2 Align guide rods section 4 8 3 Increase air pressure 4 Connect tighten ground wires Pressure bar presses against front plate but does not seal bag 1 Seal time too low 2 Heat temp too low 3 Heater cartridge bad...

Page 141: ...ly index 1 Perf is sensing hole in bag vent 2 Seal position setting too low 1 Reposition bag 2 Increase seal position in bag setup screen Bag web indexing to floor level without stopping on bag 1 Perf Sensor not sensing bag 2 Dirty damaged sensor 3 Perf sensor out of adjustment 2 Clean replace sensor 1 3 Contact APPI for adjustment Bags web breaking prematurely in machine 1 Improper web tension 2 ...

Page 142: ...cuit A circuit diagram of the stepper motor controller is provided with correct Dip switch and Pot settings See Dwg T1kST E4 7 7 Perforation Sensor PCB APPI manufactures the printed circuit board for accurate and consistent perforation detection for accurate bag positioning and registration A circuit diagram is provided for this PCB See Dwg T1kSTNB E5 7 8 Aux Interface APPI provides for a closed l...

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Page 151: ...lve 1b X6 Spare Y6 Heater Bar Valve 2 X7 Seal Bar In Sensor Antijam Defeat Y7 Seal Bar Out Valve 3a X8 Spare Y8 Seal Bar In Valve 3b X9 Bag Out Sensor Y9 Blow Off Valve 4 XA Spare YA Spare XB Ti 1000 Ready YB Option 1 Valve 5 XC Ti 1000 Fault YC Spare XD PB 20 Palm Button 1 YD LC 10 Activate Cycle Operation XE PB 20 Palm Button 2 YE Ti 1000 Print Initiate XF Spare YF Spare Expansion PLC X20 Spare ...

Page 152: ... No Read Y29 Spare X2A MV 10 Medical Val Temp Out of Range Y2A Spare X2B MV 10 Medical Val Pressure Out of Range Y2B Spare X2C MV 10 Medical Val Heater Bar 1 Cylinder Activated Y2C Spare X2D BO 20 Bag Open Sensor Y2D Spare X2E MV 10 Medical Val Heater Bar 2 Cylinder Activated Y2E BV 10 Barcode Verifier Initiate Sync X2F Spare Y2F Spare 149 ...

Page 153: ...7 12 Troubleshooting Notes Technical Support Information Date Notes 150 ...

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