To enable Printer operation on the Zebra Printer, press the xxxxx button. Toggle switch to <ON> or
<OFF> to disable the operation of the printer. See Figures 3-26-3-28.
3.27 CF-10 Counting Funnel
A Photo optic and preset Counting option not included in the standard T-1000 package and must be
purchased separately. This option is useful the automatically cycle the bagger when a preset number of
parts have fallen through the funnel. See Figure 3-29.
Photo optic eyes may vary depending on your product, so parts should be sent to APPI for testing to
determine the correct components. Parts must be separated to be counted accurately through the eye. If
two parts fall at the same time, they may be counted as one. If loading automatically with minimal distance
part in the batch count and first part in the next batch. Contact APPI Sales Support for additional options,
programming or operations for automatic infeed operations.
To turn ON the option, press the Mode toggle button. See Figure 3-30. Press the <Reset> button to reset
the count to the preset value.
Parts length test: (Eye Test) With the option ON, go to the Parts Length Test Screen, press the <Reset>
button. Toggle the T-1000 to the Stop mode using the Toggle button located at the top left side of the
screen. Then, drop parts individually through the photo sensor / funnel. You will notice that the Min and
Max values will change as you drop parts through the eye. If the parts will be fed automatically, parts
should pass through the eye as they would if feeding automatically. See Figure 3-31
Min Setting: The Minimum Setting is used to filter scrap. If through testing the min value detected was .2,
setting the value to .1 would cause parts that are .1 or less not to be counted. If you set the Min. Setting too
close to the actual minimum test value however, these parts may not be counted causing over counts.
Setting the Minimum Setting to Zero will cause all parts to be counted.
Maximum Setting: The Max Setting is used to count parts connected or parts falling through the eye
together (overlapped) as two parts. If when testing the parts length, the Max value was determined to be
.5, you could set the Max Setting to .8. Then, if two parts overlapped go through the eye with a setting a .9,
they would be counted as two parts. However, if you set the Max Setting too close to the Max Value, one
part may be counted as two, causing undercounts. To disable this 2 count function, set the value to zero.
A help screen is provided to further explain Min and Max Settings. See Figure 3-32.
When the final count has been reached, a message can be displayed by toggling the Message button to ON.
The message will display the final count and tell the operator to stop loading until the bag is ready to
receive the next batch. See Figure 3-33.
If the eye is blocked for an extended period of time (parts jam), the machine will stop and a message will
be displayed.
3.28 AF-10 Accumulating Funnel
A Photo optic and preset Counting option not included in the standard T-1000 package and must be
purchased separately. This special purpose funnel has several functions: 1) to collect (accumulate) a
product before dropping the full contents of the Accumulator into the bag, 2) to contain a product while the
bagger is in a CYCLE operation (sealing, tearing off, and indexing a bag into position), 3) to insert the
funnel into the bag and keep the product away from the sealing portion of the bag (Insert Funnel) and 4) to
physically open the bag with a gate that enter into the bag while the product exits the funnel.
See Figure 3-34
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