6.1 Preventative Maintenance & Scheduled Maintenance
To extend the life of the T-1000, qualified maintenance personnel must perform all required
maintenance tasks. Failure to perform scheduled and preventative maintenance may cause
excessive wear to components and will void the warranty. For the purpose of this manual,
preventative maintenance (PM) tasks are considered periodic tasks which should be performed on
a daily, weekly or monthly basis.
Scheduled maintenance tasks are performed when the T-1000 Maintenance Chart Number changes
to a higher number. Scheduled maintenance tasks (CHART items) are performed dependent upon
the number of machine cycles and therefore are not considered "periodic" tasks.
Legend for Preventative Maintenance Checklist
D Daily
W Weekly
M Monthly
6.2 Preventative Maintenance Checklist
ITEM DESCRIPTION
PERIOD
Filter / Air regulator
Drain water from filter
D
Air regulator
Adjust pressure to 80 PSI
D
Antijam device
Check operation, adjust as needed (Chapter 4.10)
D
Pressure bar (rubber)
Clean with alcohol
D
Perforation sensor
Clean sensor assembly with alcohol
W
Upper (rubber) roller
Inspect for nicks or cuts, clean with alcohol
W
Lower (alum.) roller
Clean with alcohol
W
Micron filter / Venturi
Inspect for contamination of filter, replace as needed
Inspect for blockage / air restriction
M
Wiring / Connectors
Inspect for loose wiring / connectors, tighten as needed
M
Air lines / Valves / Cylinders
Inspect for loose air lines, listen for leaks, tighten or replace poly tubing as
needed
M
Compartments / Covers
Remove all covers, clean and blow out compartments with compressed air to
remove dust and dirt
M
Side-plates
Clean and wipe down with lightweight oil (based upon
environmental - humidity conditions)
M
Drive belt
Inspect for wear / fraying, replace if needed
M
Drive belt (right panel)
Inspect for looseness, tighten as required
M
Touch Screen cabinet / arms
Tighten set screws
M
Height adjustments screws
Tighten bolts
M
CAUTION:
Unplug power cord and disconnect air line prior to removing guards, funnels or
covers. Preventative Maintenance must be performed by qualified maintenance personnel.
6.3 Scheduled Maintenance Chart
CHART
ITEM
DESCRIPTION
1 2 3 4 5 6 7 8 9 10
Drive belt
(right panel)
Adjust/Inspect for wear
replace when necessary
O
O
O
O
O
O
O
O
O
O
Heater element &
wiring
Inspect for fraying, cuts,
loose connections
O
O
O
O
O
O
O
O
O
O
Pressure bar
assembly
Disassemble, clean, inspect
springs for wear, breakage
O
O
O
O
O
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