ADS-tec StoraXe PowerBooster GSS0608, Manual

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ADS-tec StoraXe PowerBooster GSS0608 Manual Download Page 112

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Summary of Contents for StoraXe PowerBooster GSS0608

Page 1: ...StoraXe PowerBooster Compact storage system GSS0608 ...

Page 2: ...Copyright ads tec Energy GmbH Copies and reproductions are only permitted with the permission of the author Changes and errors excepted ...

Page 3: ...0608 Table of Contents 1 Transport and advance information 2 Instruction sheet in case of fire 3 Declaration of conformity 4 Instruction manual 5 Electrical diagram 6 Instructions smoke detector 7 UN38 8 confirmation and MSDS ...

Page 4: ......

Page 5: ...Preliminary information Page 1 of 14 GSS0608 Version 1 3 Transport and preliminary information StoraXe PowerBooster Compact Storage System GSS0608 Version 1 3 Transport and preliminary information ...

Page 6: ...irements regarding installation location 6 3 1 1 Environmental conditions 6 3 1 2 Requirements regarding installation location 6 4 Technical data 8 5 Temporary storage of the battery modules 9 6 Bottom view of unit 10 7 Checklist for commissioning 11 8 Contact 13 8 1 Support ADS TEC 13 8 2 Company address 13 9 Appendix Extract of the electrical diagram 14 ...

Page 7: ...ans of transport that are designed for the weight of the storage system and battery modules Transport the battery modules to the final location separately from the storage system Transport the storage system upright with the help of a forklift to the final location Bear in mind that the centre of gravity of the storage system is not positioned centrally Move the storage system only when in a lifte...

Page 8: ...Lösen Sie die Befestigungsschrauben des vorderen Sockels Unscrew the fastening screws of the front panel Schieben Sie die Frontblende nach vorne und entfernen Sie diese Slide the front panel forward and remove it Schieben Sie die seitliche Blende nach vorne und entfernen Sie diese Slide the side panel forward and remove it Blenden entfernen Remove panels ...

Page 9: ...liminary information Page 5 of 14 GSS0608 Version 1 3 Lösen Sie die 4 Befestigungsschrauben und entfernen Sie die Palette Loosen the 4 fastening screws and remove the pallet Palette entfernen Remove pallet ...

Page 10: ... of combustible materials and in areas with sandstorms in permanent residential areas in the vicinity of escape routes Installation conditions The Commissioning requirements checklist must be completed and signed 7 Checklist for commissioning The system is only suitable for outdoor installation Observe the following floor space requirements for the system The floor space is to be constructed at th...

Page 11: ...r open doors and any escape routes When installing in built up areas observe the local noise abatement regulations Germany Technische Anleitung zum Schutz gegen Lärm Technical Instructions for Protection against Noise abbreviated TA Lärm Observe the resulting minimum distances to residential buildings Power connections Observe the information given in the electrical diagram 9 Appendix Electrical d...

Page 12: ...eral data Installation location Outdoor Temperature range 20 C to 40 C Protection class IP55 Guarantee of current market value battery cells Up to 10 years in combination with BatX Vandalism class IK10 Dimensions WxHxD 1430 x 2500 x 940 mm 20 mm Weight Approx 1 250 kg fully equipped Standards List of the applied harmonised standards Wireless ETSI EN 301 908 1 V13 1 1 ETSI EN 301 908 13 V13 1 1 EMC...

Page 13: ...itioned indoor space until installed Avoid direct sunlight large temperature fluctuations and frost CAUTION Damage to property due to incorrect storage Store the battery modules properly in the original packaging until installation according to the information in the battery module data sheet No direct sunlight no large temperature fluctuations no frost Storage temperature 0 to 40 C Avoid condensa...

Page 14: ...Preliminary information Page 10 of 14 GSS0608 Version 1 3 6 Bottom view of unit ...

Page 15: ...Preliminary information Page 11 of 14 GSS0608 Version 1 3 7 Checklist for commissioning ...

Page 16: ...Preliminary information Page 12 of 14 GSS0608 Version 1 3 ...

Page 17: ...be reached via phone or e mail Phone 49 7022 2522 203 Email support est ads tec energy com Alternatively you can contact us by completing a support form on our website www ads tec energy com Our Support team will then get in touch with you as soon as possible 8 2 Company address ads tec Energy GmbH Heinrich Hertz Str 1 72622 Nürtingen Germany Phone 49 7022 2522 201 Email energy ads tec energy com ...

Page 18: ...Preliminary information Page 14 of 14 GSS0608 Version 1 3 9 Appendix Extract of the electrical diagram ...

Page 19: ...Operating company of the system Model lithium ion and battery capacity kWh Conduct in case of fire 1 Report fire 2 Get to safety 3 Make no attempts to extinguish the fire Operational contact person Fire brigade 112 Police 110 Follow the instructions Help people in danger Clear the danger zone Wait for fire brigades Make no attempts to extinguish the fire Close off danger zone over a large area Sta...

Page 20: ...ium ion batteries Place the filled form clearly visible near the system Please provide this information sheet or an information sheet according to local regulations to the local fire protection officer to the control center for the local fire protection concept ...

Page 21: ......

Page 22: ......

Page 23: ...Last changed 05 2022 Translation of the original instruction manual StoraXe PowerBooster Compact Storage System GSS0608 Version 1 3 Translation of the original instruction manual ...

Page 24: ...ürtingen Germany Phone 49 7022 2522 201 Email energy ads tec energy com Home www ads tec energy com Conformity A corresponding declaration of conformity is available for competent authorities at ADS TEC and can be viewed upon request Copyright ads tec Energy GmbH Copying and duplication only with the permission of the originator ...

Page 25: ...eries 13 2 5 2 Transportation of defective or damaged lithium ion batteries 14 2 5 3 Storage and supply of new and used lithium batteries 14 2 5 4 Storage and supply of defective or damaged lithium batteries 15 2 6 Residual risks 15 3 Product description 16 3 1 General 16 3 2 Technical data 17 3 3 Safety in the total system 18 4 Operating instructions 19 4 1 Obligations of the operating company 19...

Page 26: ...5 Installing the battery modules 45 7 5 1 Inserting the battery modules 45 7 5 2 Installing the power cabling 47 7 5 3 Installing the communication cabling 51 8 Commissioning 53 8 1 Configuring the components 53 8 1 1 Network overview 53 8 1 2 Configuration of the SRC1420 via the web interface 54 8 1 3 Configuration of the SRC4310 via the web interface 54 8 2 System start 55 8 2 1 System start for...

Page 27: ...ng the backup battery 66 11 3 Smoke detector 68 11 4 Cleaning 68 11 5 Information on storage 68 12 Disposal 69 13 Service support 70 13 1 ADS TEC support 70 13 2 Company address 70 13 3 Replacement parts 70 14 Appendix 71 14 1 List of tables 71 14 2 List of figures 71 14 3 Revision history 72 ...

Page 28: ...from the actual design The original version of this instruction manual was written in German All non German versions of this instruction manual are translations of the German instruction manual 1 1 1 Legal regulations and other information In Germany the law regarding the placement on the market the taking back and the environmentally compatible disposal of batteries and accumulators German Batter...

Page 29: ...ion manual improper use of the system repairs and other actions on the system by unqualified electricians or that is was the result of using unapproved replacement parts Failure to observe the maintenance intervals shall also result in exclusion from liability Furthermore it is strictly forbidden to make any unauthorised alterations or technical modifications to the system All assembly work instal...

Page 30: ...ll subject to the general trademark protection rights StoraXe and Big LinX are registered trademarks of ADS TEC All other used third party trademarks are hereby acknowledged In the case of trademark infringement ADS TEC reserves the right to exercise all rights 1 7 Copyright This instruction manual is protected by copyright For the authorised user simple usage rights are granted within the scope o...

Page 31: ...tes a hazardous situation where non compliance can lead to fatal or serious injury CAUTION Indicates a hazardous situation where non compliance can lead to minor injury and property damage NOTE Indicates tips for easier operation and cross references It eliminates the risk of property damage or injury Table 1 Signal colours Example DANGER Description of the type and source of the potential hazard ...

Page 32: ...up by an unauthorised person the user may be subject to hazards as well as personal injury and the warranty will be invalidated Take the battery storage cabinet out of operation before beginning any service or maintenance work see chapter Decommissioning CAUTION Risk of death due to high voltages High voltages can result in death Check that no voltage is present prior to all work Wear an appropria...

Page 33: ...lectrical and electronic devices must not be disposed of with household waste but must rather be taken to a collection point for waste electrical equipment Such a collection point is generally operated by public waste management authorities i e by municipalities No naked flames fire open ignition sources and smoking prohibited Do not extinguish with water in accordance with BGV A8 and DIN 4844 Fol...

Page 34: ...ns DANGER Risk of suffocation from fast and sudden propagation of gases If a cell overheats gases can quickly and suddenly spread and an immediate reaction can occur involving the propagation of flames The direction of propagation can vary depending on the installation site Leave the danger area immediately DANGER Hazard from flying parts in the event of detonation of the battery system In the eve...

Page 35: ...016 Lithium ion batteries SRB5106 are assigned Class 9 in all dangerous goods regulations and may be transported in compliance with the regulations specified under number UN3480 Lithium ion batteries SRB5106 have a rated energy of more than 100 Wh a mass of more than 12 kg and thus are NOT subject to special regulations SV188 ADR IMDG and P965 part IB and part II Training Persons who are involved ...

Page 36: ... a damaged or deformed housing Fluid is escaping Strange smell of gas is noticeable Measurable increase in temperature in the OFF state Melted or deformed plastic parts Melted power supply lines Battery management system has identified defective cells If even under normal transport conditions the defective damaged battery is at a risk of rapid decomposition dangerous reaction flame formation dange...

Page 37: ...ordance with the recognised safety regulations It was subjected to a careful inspection However residual hazards cannot be excluded when using the system For this reason it is essential that all activities at the battery system are carried out in accordance with the information in this instruction manual Electric shock from touching the battery poles of the serially connected battery string DANGER...

Page 38: ...twork if necessary Complete system with integrated inverter Especially powerful and efficient Scalable in capacity and power Suitable for many areas of application such as optimisation of personal consumption and peak load capping FIGURE 1 VIEW OF BATTERY STORAGE SYSTEM Inverter and connection side Battery side The storage system comprises an outdoor double cabinet housing which is equipped with a...

Page 39: ...al data Installation location Outdoor Temperature range 20 C to 40 C Protection class IP55 Guarantee of current market value battery cells Up to 10 years in combination with BatX Vandalism class IK10 Dimensions WxHxD 1430 x 2500 x 940 mm 20 mm Weight Approx 1 250 kg net fully equipped Standards List of the applied harmonised standards Wireless ETSI EN 301 908 1 V13 1 1 ETSI EN 301 908 13 V13 1 1 E...

Page 40: ... fallen short of Due to the error the contactors are opened and the system switched to a safe state Second safety level Extended limit values are defined in the battery management system of the SRB If exceeded or fallen short of corresponding measures are initiated and the system switched to a safe state Third safety level In addition the SRB module has a separate software independent monitoring s...

Page 41: ...ttery storage system are prohibited 4 2 Intended use The storage system is used to store electrical energy Assembly and connection take place at the installation site The storage system may only be operated with the inverter installed by ADS TEC The storage system is only to be assembled installed and operated within the permissible specification All requirements with respect to the environment an...

Page 42: ...cal condition work on the system is prohibited The following qualifications for personnel are addressed in this instruction manual Electricians Transport personnel Instructed personnel 4 4 1 Electricians Electricians must satisfy the following qualification criteria and requirements in order to perform work on the GSS and to recognise and avoid hazards independently Professional training and exper...

Page 43: ...he persons involved because these activities are always carried out close to earthed or live components It is essential to ensure that all used tools must always be insulated and are in good order and condition The following protective clothing is recommended Use eye protection Flying parts particles or coolant Use eye protection Wear protective clothing Chemicals heat cold Wear protective clothin...

Page 44: ... 4 8 Requirements regarding installation location The system is designed for stationary use in an outdoor area Make certain that the specified environmental conditions are maintained at all times Use in non specified environments e g on board ships in explosive atmospheres or at high altitude see the climatic environmental conditions is prohibited CAUTION Hazard due to condensation Condensation ma...

Page 45: ...be in place Note that ventilation openings must be kept clear The air at the ventilation openings must be able to circulate freely During the entire operating time no leaves dirt etc must be sucked in from the ventilation openings Protect the system against penetrating water groundwater or flood hazard area Keep the existing housing doors closed Observe the required minimum distances of 1 5 m to a...

Page 46: ...e centre of gravity of the storage system is not positioned centrally Move the storage system only when in a lifted state Use non slip mats on any surfaces where the storage system will have to be set down temporarily WARNING Hazard from heavy loads If the storage system or the battery modules tip over or fall they can cause serious injuries Hazard from falling or tipping loads Risk of crushing ha...

Page 47: ...se and roof as well as ventilation grilles on the right hand door and on the right side of the cabinet FIGURE 2 DOUBLE CABINET COMPONENT Ventilation grille with filter mat Condensate drain hose for air conditioning system Lay down the condensate drain hose and make sure that it is not soiled or clogged The system is lockable to prevent unauthorised access NOTE Observe access It must be ensured tha...

Page 48: ... battery storage system rack of type SRS0085 The SRS Storage Rack System comprises 8 battery modules and a SRC4 Storage Rack Controller for control and monitoring of the battery modules FIGURE 3 SRS STORAGE RACK SYSTEM COMPONENT Storage Rack Controller SRC1420 Storage Rack Controller SRC4310 8 x SRB5106 battery modules 2 2 3 1 1 3 ...

Page 49: ... battery management system BMS The SRB module displays its current status via a display on the front FIGURE 4 SRB STORAGE RACK BATTERY COMPONENT Position Description 1 Minus pole connector 2 CAN BUS1 IN 3 CAN BUS2 OUT 4 Status LED 5 Plus pole connector with transport cover 6 2 1 1 Status indicators Symbol Behaviour Description Off System is switched off Static SRB is performing an update Static SR...

Page 50: ...e feedback tacho signal Two class aR short circuit fuses are installed in the SRC4310 One fuse is in the negative path and the other is in the positive path of the device The device also includes a current measurement unit that automatically opens the contactors within 10 ms in the event of overcurrent thus placing the system in error mode NOTE Operate with key switch The key switch should be oper...

Page 51: ...battery CR2032 230 mAh for SRC4310 real time clock Plus pole to SRB In the Service position of the key switch 2 the control cables of the DC contactors are disconnected This serves to protect against switching back on again It is not possible to close the contactors with a software command in this switch position The reset button 5 allows the SRC4310 to be reset to the delivered state To do this t...

Page 52: ... state Static SRC4 in warning state Static SRC4 in fault state Flashing Reset to factory settings Table 5 LED overview SRC4310 top SRB LED bottom Symbol Behaviour Description Off System is switched off Flashing SRB modules are starting up Flashing SRB modules are performing an update Static SRB modules in operating state Static SRB modules in warning state Static SRB modules in fault state Flashin...

Page 53: ...efer to the list of supported smart meter models Connection and parameterisation of the power meters Furthermore the SRC1420 can connect to the ads tec BigLinX Energy Monitoring Portal This is necessary for every service level agreement NOTE Property damage due to incompatible devices When replacing cables and protective earth connections observe the respective cable cross sections in the electric...

Page 54: ...A 3 V 850 mAh located under ventilation grille 2 START Power button 4 T10A H 250 VAC Fine wire fuse 5 mm x 20 mm T10 250 V 5 Reset Reset button 6 CAN bus 1 CAN bus 1 7 Status LED top Power LED bottom 8 LAN 1 LAN via RJ45 for customer network IP via DHCP 9 USB 1 2 2 x USB 2 0 for service 10 SD card SIM1 SIM2 1 x SD card slot on top SmartCard slot SCM on left SIM card for mobile communication option...

Page 55: ...ront bottom LED Symbol Behaviour Description Power LED Off Controller is not connected to any voltage source power adapter battery Flashing slowly Controller booting Flashing quickly Controller is being updated Static Controller is connected to a voltage source AC Controller has powered up is ready for operation NOTE Service support is required after a reset Pressing the reset button resets the SR...

Page 56: ...otentially fatal electric shock can occur Before starting work make sure that the AC supply of the supply lines to the system is switched off and secured to prevent it from being switched on again inadvertently Observe a waiting period of 5 minutes to reliably exclude residual voltages After opening the door set the main switch to the OFF position Switch the key switch on the SRC4310 to OFF Check ...

Page 57: ...system components Version 1 3 GSS0608 Page 35 of 72 6 3 3 Structure FIGURE 7 INVERTER COMPONENT POSITION EXAMPLE FIGURE FIGURE 8 VIEW OF INVERTER 1 AND 2 EXAMPLE FIGURE Inverter 1 master top Inverter 2 slave bottom 1 1 2 2 ...

Page 58: ...utomatically when temperatures fall below 15 C Speed controlled fans on the housing dissipate the heat of the active components NOTE Note lubrication cooling The accumulation of oil in the compressor of the air conditioning system can ensure sufficient lubrication and cooling The air conditioning components are monitored via a central IoT interface The climate control system as delivered is alread...

Page 59: ...t be performed only by qualified and trained personnel The storage system must not be put into operation in the case of transport damage non observance of the environmental conditions and non compliance with the requirements regarding the installation location If necessary the storage system must be taken out of operation in the case of changing conditions NOTE Observe weather conditions Make sure...

Page 60: ...nstallation and cabling of the battery modules CAUTION Risk of injury There is a risk of crushing during installation of the storage system Do not stand underneath suspended loads Wear an appropriate protective equipment Assembly must be performed only by qualified personnel The cable gland is from below into the storage system There are recesses here for screwing to the floor Use suitable dowels ...

Page 61: ... de energised Wear the appropriate protective work clothes Observe the 5 safety rules NOTE Observe qualifications All electrical connections may only be performed by a trained electrician Follow the electrical diagram documentation for all electrical connections 7 4 1 Cable glands Cables are fed through the cable gland insert on the right hand underside of the cabinet FIGURE 10 UNDERSIDE WITH CABL...

Page 62: ...leakage currents Ensure that the PE conductor has at least half the cross section of a phase conductor The earth connection is made via a foundation earth electrode which must be installed according to local conditions Foundation earth electrodes must meet the DIN 18014 2014 03 standard FIGURE 11 FOUNDATION EARTH ELECTRODE IMPLEMENTATION Follow the electrical diagram for all electrical connections...

Page 63: ...RE FIGURE 13 EQUIPOTENTIAL BONDING RAIL WITH COVER Equipotential bonding rail with cover Remove the cover of the equipotential bonding rail Connect the foundation earth electrode to the equipotential bonding rail Keep the earth connection as short as possible Reattach the equipotential bonding rail cover 2 2 ...

Page 64: ...cal diagram in manual GSS0608 FIGURE 14 AC SUPPLY LINE IMPLEMENTATION Follow the electrical diagram for all electrical connections Cable gland for AC supply line Prepare the cable gland to fit the existing AC supply line Feed in the 5 wire AC supply line from the outside through the cable gland Make sure that the cable gland is sealed Use the existing C rail to provide strain relief for the AC sup...

Page 65: ...E 16 CONNECTING THE AC SUPPLY LINE Connect the wires of the AC supply line from below as follows L 1 phase 1 L 2 phase 2 L 3 phase 3 N neutral conductor PE protective earth NOTE Observe the clockwise rotating field If the L1 L2 and L3 sequence is incorrect the inverters will not work 2 3 4 5 1 3 1 5 4 2 ...

Page 66: ... from the outside through the cable gland Optional Feed in the LAN connection line of the smart meter provided by the customer from the outside through the cable gland Optional Feed in the 2x1 5mm2 cable lines for an external emergency stop signal through the cable gland Make sure that the cable inlets are sealed from the outside FIGURE 18 PLUGGING IN THE COMMUNICATION LINE FC10 Connection option ...

Page 67: ...stalling the modules in the cabinet They are only to be removed within the scope of the DC cabling WARNING Risk of death from falling and tipping loads Falling and tipping loads can cause fatal injury The battery module is very heavy and must be installed by two people at a minimum Refer to the technical data for the exact weight To lift loads use only lifting equipment that is suitable for the ta...

Page 68: ... installation height Note the order of installation when doing so Push the module halfway into the rack FIGURE 20 INSERTING THE BATTERY MODULE INTO THE RACK Slide the battery module into the rack until it is flush FIGURE 21 SCREWING ON THE BATTERY MODULE Using 2 Nm of torque fix the modules on the front side with the socket head cap screws provided M6x16 DIN 912 4 for each module Repeat steps 1 to...

Page 69: ... sequence The sequential procedure prevents incorrect cabling and ensures safe installation FIGURE 22 TRANSPORT COVER INFORMATION EXAMPLE FIGURE Transport cover INFO Remove the transport cover on the individual battery modules only during the respective installation step NOTE Observe the key switch position Before beginning the installation make sure that the key switch of the SRC4310 is in the OF...

Page 70: ... SRC4310 controller to the first SRB battery module with the short cable FIGURE 24 ATTACHING THE POWER CABLE 2 Transport cover 1 Remove the transport cover on the first battery module FIGURE 25 ATTACHING THE POWER CABLE 3 Power cable 1 Insert the positive plug of the power cable and screw the cable onto the minus pole of the first SRB module 1 2 3 ...

Page 71: ...er 2 Remove the transport cover on the second battery module FIGURE 27 ATTACHING THE POWER CABLE 5 Power cable 2 Insert the positive plug and screw the cable onto the minus pole of the second battery module Repeat steps 2 and 3 for the remaining modules underneath in the left side of the cabinet 4 5 ...

Page 72: ...FIGURE 28 ATTACHING THE POWER CABLE 6 Long positive power cable Plus pole of SRC4310 controller Plus pole of bottom battery module Connect the plus pole of the bottom module to the plus pole of the SRC4310 controller with the long cable 6a 6a 6b 6b ...

Page 73: ...1 for the input and CAN BUS2 for the output to the next module The module label can be found imprinted on the front label of the module FIGURE 29 ATTACHING THE COMMUNICATION CABLE 1 Communication cable 1 short Connect the communication cable from SRC4310 to the first CAN BUS1 battery module FIGURE 30 ATTACHING THE COMMUNICATION CABLE 2 Communication cable 2 Connect the next communication cable fro...

Page 74: ...on cables Repeat the previous step for the remaining modules Note that the order is from top to bottom Attach cable routing guide rails Fasten the cable guide rails FIGURE 32 ATTACHING THE COMMUNICATION CABLE 4 Terminator plug Attach the terminator plug shown in blue in the drawing to the bottom battery module 5 3 4 4 ...

Page 75: ... overview IP addresses Subnet Gateway Operating mode LAN WAN 4G EMS SRC1420 preconfigured DHCP 172 17 10 100 255 255 255 0 DHCP SRC4310 preconfigured 172 17 10 101 Inverter preconfigured 172 17 10 200 Master SRC1420 DHCP 172 17 10 100 255 255 255 0 DHCP SRC4310 preconfigured 172 17 10 101 Inverter preconfigured 172 17 10 200 Factory reset SRC1420 1 0 0 1 192 168 0 254 255 255 255 0 192 168 0 10 SR...

Page 76: ... of the smart meters used according to the instructions Connection and parameterisation of the power meters Select the desired apps with their parameters Enter the IP address of the LAN interface for integration into the customer network 8 1 1 Network overview INFO The IP address of the WAN interface for device communication is already preset Make further customisations as required 8 1 2 2 Master ...

Page 77: ...esired application types and parameters via the apps Please note the documentation for the StoraXe Machine Interface ADS TEC EMS_StoraXe Machine Interface 7 ADS TEC EMS takes over the control of the system 8 2 2 System start for Master operating mode 1 Switch on the main switch 2 Turn the key switch on the SRC4310 to ON The LEDs on the SRC4310 switch from red to green when power is requested in or...

Page 78: ...graphical form All settings for the energy management system of the battery storage system can be carried out conveniently via this display 9 1 2 Optimisation of personal consumption Excess energy from power generators that cannot be used is stored in the battery storage system This stored energy can then be discharged to the loads at a later time e g at night or during inclement weather As a resu...

Page 79: ... controlled by means of an external energy management system provided by the customer then the storage system is controlled via the ADS TEC master protocol which uses Modbus TCP In this case the task of the external energy management system is to control the storage system and while doing so to monitor the condition of the battery strings and inverter and to define the energy flows The interface e...

Page 80: ... Initialise the shut down process via the controller software 2 Switch off the backup fuses of the storage system at the connection point and secure them against being accidentally switched on again or remove the fuses 3 Open the two system doors 4 Turn the AC main switch to the OFF position Wait at least 5 minutes until any residual voltage has been eliminated 5 Set the key switch on the SRC4310 ...

Page 81: ...ighs approx 80 kg and requires at least two people to remove it Refer to the technical data for the exact weight To lift loads use only lifting equipment that is suitable for the task and in perfect working order Lifting eyes are provided on the top of the modules Make sure that no persons are located in the hazardous area underneath the suspended load Wear the appropriate protective equipment CAU...

Page 82: ...ISCONNECTING THE COMMUNICATION CABLES Undo the screws securing the communication cables 2 screws per connector shown in blue in the drawing Disconnect all communication cables in the cabinet FIGURE 36 UNSCREWING THE CABLE GUIDE RAILS Undo the socket head cap screws securing the cable guide rails M8x16 DIN 912 shown in blue in the drawing 2 ...

Page 83: ...ACHING THE CABLE GUIDE RAILS Detach the front cable guide rails shown in blue in the drawing FIGURE 38 REMOVING THE BATTERY MODULE SCREWS EXAMPLE FIGURE Remove the socket head cap screws securing the modules M6x16 DIN 912 4 screws per module shown in blue in the drawing 3 4 ...

Page 84: ...rew the socket head cap screws M5x16 DIN 912 2 screws per module shown in blue in the drawing These screws are used as a removal aid Remove the top modules first FIGURE 40 VIEW OF REMOVAL AID INFO The socket head of the removal aid pushes the module out of the cabinet and makes removal of the module easier ...

Page 85: ... 63 of 72 FIGURE 41 LIFTING OUT THE BATTERY MODULE Use lifting equipment to remove the battery modules Pull out the top battery module The module can be pulled halfway out of the cabinet without tipping Lift the other modules out from top to bottom 8a ...

Page 86: ...enance intervals Regular maintenance work is required in order to prevent potential damage to and failure of the complete system The operator s obligation to cooperate will ensure a long service life of the complete system 11 1 Maintenance schedule Assembly Component Description Maintenance interval Overall system Overall system Visual inspection exterior Every 3 months Overall system Visual inspe...

Page 87: ...ars Air conditioning system Rittal Blue e Outdoor Follow the maintenance instructions in the manufacturer s documentation Clean with compressed air Every 12 months Replace fans Every 5 years Check ventilation grilles for soiling and whether they are free from leaves etc Every 6 months more frequently as necessary if extremely soiled SRS0085 battery system SRC4310 Replace button cell For further in...

Page 88: ...up battery A lithium CR2032 button cell is built into the SRC4310 A maintenance interval of three years is recommended for the button cell The procedure described in the following for maintenance is to be observed under all circumstances NOTE Adjusting the time Replacing the button cell causes the set time to be lost The time must then be reset via the web interface FIGURE 42 REPLACING THE SRC4310...

Page 89: ...y CR2032 paying attention to the polarity FIGURE 44 REPLACING THE SRC4310 BACKUP BATTERY 3 Reinsert the slot When correctly installed the arrows on the slot and the front point towards one another FIGURE 45 REPLACING THE SRC4310 BACKUP BATTERY 4 Push the slot in all the way The battery holder audibly snaps into place 3 4 ...

Page 90: ...test after each battery change Recommended every 2 years Smoke detector replacement In the event of a malfunction the red LED flashes alternately to the beep tone about every 45 seconds In this case the smoke detector must be replaced The smoke detector automatically resets itself when an alarm is triggered if there are no more particles in the smoke chamber Open the housing by means of a rotating...

Page 91: ... on an advisory level then handling and packaging must only be performed in accordance with the instructions of ADS TEC If packaging and part numbers of the packaging components are specified therein only these are to be used Information on the handling and shipment of lithium ion batteries is only valid and applicable for lithium ion batteries that the manufacturer or shipper did NOT find to be f...

Page 92: ...pport team can be reached via phone or e mail Phone 49 7022 2522 203 Email support est ads tec energy com Alternatively you can contact us by completing a support form on our website www adstec energy com Our Support team will then get in touch with you as soon as possible 13 2 Company address ads tec Energy GmbH Heinrich Hertz Str 1 72622 Nürtingen Germany Phone 49 7022 2522 201 Email energy stor...

Page 93: ...L BONDING RAIL EXAMPLE FIGURE 41 FIGURE 13 EQUIPOTENTIAL BONDING RAIL WITH COVER 41 FIGURE 14 AC SUPPLY LINE IMPLEMENTATION 42 FIGURE 15 POSITION OF AC CONNECTION 43 FIGURE 16 CONNECTING THE AC SUPPLY LINE 43 FIGURE 17 COMMUNICATION LINE IMPLEMENTATION 44 FIGURE 18 PLUGGING IN THE COMMUNICATION LINE 44 FIGURE 19 POSITIONING THE BATTERY MODULE 46 FIGURE 20 INSERTING THE BATTERY MODULE INTO THE RACK...

Page 94: ... 1 66 FIGURE 43 REPLACING THE SRC4310 BACKUP BATTERY 2 67 FIGURE 44 REPLACING THE SRC4310 BACKUP BATTERY 3 67 FIGURE 45 REPLACING THE SRC4310 BACKUP BATTERY 4 67 14 3 Revision history Date Revision Change Creation Release 12 08 2021 V0 1 Variant transfer and initial document Ruoss Schneider 20 11 2021 V0 2 Adaptations of overall document Ruoss 28 01 2021 V1 0 Adaptations for SRC1420 SRC4310 mechan...

Page 95: ... 2522 203 2x 30kW ABB PQstorl SRS0085 Number of pages min 25mm max 95mm Fax 24V DC IP55 Fax Customer Absicherung Prefuse 125A gG Phone Grid Support Station 0608 2020 Degree of protection support ads tec de Enclosures Make Environmental consideration Control voltage Edit date Project description Responsible for project 23 Commission Type Project name ZIP code City E mail Part feature Storage Contai...

Page 96: ...oltage protection 18 02 2022 01 S2 12 Besitzer CAD Low voltage distributor View Mounting panel 25 11 2021 01 S2 13 Besitzer CAD Low voltage distributor View Mounting panel 25 11 2021 02 S 4 Vetter Benjamin Door switch right LTE antenna 13 09 2021 02 S 6 Vetter Benjamin Air conditioning and Heater 01 12 2021 03 S2 1 Vetter Benjamin Connection at ABB inverter 1 Master Top 01 12 2021 03 S2 2 Vetter B...

Page 97: ...25mm max 95mm W0 1 2 3 4 GNYE 35 sw 35 sw 35 sw L3 1 L2 1 L1 1 16 sw DZ SONS 20200 0 A 1 2 Q0 3 4 5 6 7 8 X0L L1 L1 L2 L2 L3 L3 N N L3 2 L2 2 L1 2 L1 L2 L3 16 sw 16 sw 16 sw L3 3 L2 3 L1 3 X2L L1 L2 L3 16 sw 16 sw 16 sw 1 L1 2 T1 K10 4 1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 K11 4 2 3 L2 4 T2 5 L3 6 T3 PE PE 35 hbl PE PE 16 sw 16 sw 16 sw 16 sw 16 sw 16 sw 16 gn ge 16 gn ge X1L N N 16 hbl 16 hbl Short cir...

Page 98: ...SRC 1 Fan Switch cabinet heating 24V DC Power supply unit ABB protective cover 1 2 3 4 5 6 F10 C16A L3 4 L2 4 L1 4 L3 5 L2 5 L1 5 1 2 F11 C10A 2 5 2 5 2 5 2 5 2 5 N PE L2 X11L L2 N L2 L3 L1 X10L PE 12 11 14 KEC1 02 S 6 2 Grid0 L1 1 9 Grid0 L2 1 9 Grid0 L3 1 9 Grid1 PE 02 S 6 1 Grid1 L3 02 S 6 1 Grid1 L2 02 S 6 1 Grid1 L1 02 S 6 1 Grid2 L2 04 S1 6 1 Grid0 N 1 4 Grid2 N 04 S1 6 1 Grid2 PE 04 S1 6 1 ...

Page 99: ...ent of 8 9 3 23 4 4 13 09 2021 3 2 Name 5 Enclosure right mounting plate PE G10 TRIO PS 2G 1AC 24DC 10 13 14 L N X1 1L M10 X1 1L TK1 2 5 2 5 P10 X1 1L 6 3A M11 M12 P11 X1 1L P12 Grid5 L2 2 6 Grid5 N 2 7 Grid5 PE 2 7 M11 02 S 6 1 M14 P14 P12 7 1 P13 03 1 0 P11 P11 4 1 M12 7 1 P13 02 S 6 1 M13 03 1 0 P14 03 2 0 P12 10 S1 2 7 M13 M12 10 S1 2 7 M14 03 2 0 M11 8 5 ...

Page 100: ... 2 ENABLE A1 A2 K11 AC3 37KW 400V AC DC 20 33V 1 L1 2 T1 1 7 3 L2 4 T2 1 7 5 L3 6 T3 1 8 14 13 22 21 4 7 A1 A2 K10 AC3 37KW 400V AC DC 20 33V 1 L1 2 T1 1 5 3 L2 4 T2 1 5 5 L3 6 T3 1 6 14 13 21 22 4 7 21 NC 22 NC K10 4 1 22 NC 21 NC K11 4 2 A1 A2 K100 14 13 4 2 13 14 K100 4 5 300 500V 2X0 5 ÖLFLEX CLASSIC 110 WK100 1 2X0 75 4 7 WK10 1 2X0 75 4 7 WK10 2 2 X1 2L 4 X1 2L 3 X1 2L 1 X1 2L X1 2 4 X1 2 2 ...

Page 101: ...11 2021 7 2 Name 5 Enclosure right mounting plate Power supply NTC micro USB USB Host EC1 1 SK 3124300 3124300 1 8 Modbus X5 24V X1 2 1 8 ETH X2 1 4 USB X4 1 X3 1 8 Modbus X6 1 8 CAN X7 1 8 CAN X8 IP 172 17 10 20 Modbus Converter PQConnect IP 172 17 10 200 IoT Interface ETH RJ45 A10 CAN RJ12 WABB_1_CAN WABB_1_LAN LANEC1 1 05 S1 1 2 Klima1 02 S 6 1 M12 3 5 P12 3 5 ABB Inverter1 PQstorI 05 S1 1 3 AB...

Page 102: ...right mounting plate LAN interface Customer LAN interface SRC1 Rear RJ45 RJ45 RayDAT NET 6 PoE X2 X1 F03 PE via DIN rail EQUIP LINE 4 2 FC10 8 7 RayDat SLH 4 30 PE 3 1 ENABLE Customer PE via DIN rail EQUIP LINE 8 6 FC10 8 5 PE 7 5 LAN interface Support LAN interface SRC1 Rear RJ45 RJ45 RayDAT NET 6 PoE X2 X1 F04 WLANC WLANS CUSTOMER_LAN 05 S1 1 4 M11 1 4 1 M11 3 5 IL_2 03 1 1 IL_1 03 1 1 FC10_ PE ...

Page 103: ...t Station 0608 Ed 8 Original Besitzer Date Date Replaced by 01 S2 CAD Low voltage distributor View Mounting panel 1 Modification 0 7 6 Appr Replacement of 8 9 3 23 13 4 25 11 2021 12 2 Name 5 Enclosure right mounting plate ...

Page 104: ...Station 0608 Ed 12 Original Besitzer Date Date Replaced by 01 S2 CAD Low voltage distributor View Mounting panel 1 Modification 0 7 6 Appr Replacement of 8 9 3 23 02 S 4 4 25 11 2021 13 2 Name 5 Enclosure right mounting plate ...

Page 105: ...ate Replaced by 02 S Door switch right LTE antenna 1 Modification 0 7 6 Appr Replacement of 8 9 3 23 6 4 13 09 2021 4 2 Name 5 Enclosure completely Enclosure U101 13 14 S11 Door switch right 300 500V 2X0 5 ÖLFLEX CLASSIC 110 WS11 1 2 S11_13 04 S1 5 2 S11_14 04 S1 5 6 LTE 05 S1 1 8 ...

Page 106: ...3 1 2 PE M 1 M1 Roof Fan right Enclosure GND 0 10V Tach 1 2 EC2 M 1 Roof Fan right Enclosure 300 4x2 5 ÖLFLEX CLASSIC 110 G WEC1 1 2 3 GNYE 300 3x1 5 ÖLFLEX 191 G WEC2 BEC1 left Enclosure 1 2 500 V 2x0 75 ÖLFLEX CLASSIC 110 WS10 1 2 11 12 S10 Door switch left L1 X10 1 L2 L3 PE L2 X1 2L N A1 A2 01 S2 KEC1 12 11 14 01 S2 2 5 22 21 24 WM1 Grid1 L3 01 S2 2 2 Grid1 PE 01 S2 2 2 Grid1 L2 01 S2 2 2 Grid1...

Page 107: ...E2 L1 L1 N N W10 1 DZ SONS 20192 0 A 2 1 ABB1L1 01 1 5 ABB1L2 01 1 5 ABB1L3 01 1 6 ABB1PE 01 1 6 ABB Inverter2 PQstorI 2 0 ABB1N 01 1 5 M13 01 3 5 P13 01 3 5 ABB_CAN 01 7 6 MINUS1 04 S1 6 8 PLUS1 04 S1 6 7 IL_2 01 8 8 IL_1 01 8 7 CAN U1000 Snap ferrite U1001 Snap ferrite XCAN DIP Switch Position U10 N XAC L2 L1 L3 PE N XDC XCAN WABB_1_CAN WABB_2_CAN W10 1 DZ SONS 20192 0 A 2 1 WU100 sw sw sw WPEU1...

Page 108: ... Converter U200 HLV 710 500 55 L3 L2 L3 L2 PE1 PE2 L1 L1 N N on off 1 2 3 4 5 6 7 U2000 Snap ferrite U2001 Snap ferrite DIP Switch Position U20 N XAC L2 L1 L3 PE N XDC XCAN XCAN WU200 sw sw sw gn ge WPEU200 DZ SONS 20196 0 A W20 1 DZ SONS 20192 0 A 2 1 WDCU200 DZ SONS 20194 0 A rt bl ABB2L1 01 1 7 ABB2L2 01 1 7 ABB2L3 01 1 8 ABB2PE 01 1 8 PLUS2 04 S1 6 7 MINUS2 04 S1 6 8 ABB Inverter2 PQstorI 1 8 ...

Page 109: ...4 5 6 7 8 9 10 11 12 XL12 2 GND 1 2 3 4 5 24V 6 24V 7 8 9 10 11 GND 12 1 X12 2 2 3 4 5 6 7 8 9 10 11 12 1 XL12 1 2 3 4 5 6 7 XB_Smoke 05 1 8 XB_Feedback K 05 1 8 XB_6 05 1 8 XA_5 05 1 8 XA_4 05 1 8 XA_3 05 1 8 XA_ENABLE_1 05 1 8 XA_1 05 1 8 XA_6 05 1 8 XB_3 05 1 8 XB_DOOR_RIGHT 05 1 8 XB_1 05 1 8 ENABLE_A 10 2 2 Smoke 7 1 Feedback K 01 S2 4 7 ENABLE_C 7 3 K100_A2 01 S2 4 4 K100_A1 01 S2 4 4 K10_21...

Page 110: ...021 6 2 Name 5 Enclosure left Support rail L2 X14L N PE W10 DZ SONS 20189 0 A 1 2 gn ge L2 X11 0 N PE L2 X14 0 N PE XL10 1 1 2 2 16 16 16 16 2 1 Grid2 N 01 S2 2 4 Grid2 L2 01 S2 2 4 Grid2 PE 01 S2 2 5 Grid4 L2 02 S 6 7 Grid4 N 02 S 6 7 Grid4 PE 02 S 6 7 Grid2 L2 05 1 8 Grid2 N 05 1 8 Grid2 PE 05 1 8 PLUS2 03 S2 2 5 MINUS 10 1 6 PLUS 10 1 7 MINUS2 03 S2 2 5 MINUS1 03 S2 1 5 PLUS1 03 S2 1 5 ...

Page 111: ... Modification 0 7 6 Appr Replacement of 8 9 3 23 05 1 4 13 09 2021 7 2 Name 5 Enclosure left Support rail smoke detector Switching relay ESYLUX ER10018923 U10 ER10018930 9V NC C NO bl rt 9V or bl or rd X12 1 2 1 3 300 3x0 75 ÖLFLEX CLASSIC 110 WU10 DZ SONS 20219 0 A 2 3 1 ENABLE_B 10 2 2 Smoke 5 4 ENABLE_C 5 4 ...

Page 112: ...C1 CAN 1 LAN F1 12VDC 1 1 2 T4 Enclosure right T3 Outside temperature 3 4 5 T2 PE PE WSRC1 DZ SONS 20190 0 A bl gn ge bn L2 X14 1 N PE CUSTOMER_LAN 01 S2 8 2 SRC1 2 10 2 2 XB_Smoke 04 5 1 XB_Feedback K 04 5 1 XB_6 04 5 1 XA_5 04 5 1 XA_4 04 5 1 XA_3 04 5 1 XA_ENABLE_1 04 5 1 XA_1 04 5 1 XA_6 04 5 1 LANEC1 1 01 S2 7 3 XB_3 04 5 1 XB_DOOR_RIGHT 04 5 1 XB_1 04 5 1 ABB Inverter1 PQstorI 01 S2 7 5 Grid...

Page 113: ...000V 1x50 NSGAFÖU 1 8 3 kV W9 BK 1800 3000V 1x50 NSGAFÖU 1 8 3 kV W2 50 50 BK CAN Bus WCAN1 CAN Bus WCAN2 13 14 S1 23 24 33 34 K3 Precharge X1 X2 1 7 1 9 HX241CAC K2 Discharge X1 X2 1 6 1 8 HX241CAC K1 Charge X1 X2 1 7 1 8 HX241CAC SRC4310 2 2 A2 A1 K1 1 4 A2 A1 K2 1 4 A2 A1 K3 1 5 1 2 600A aR Gigavac Front X1100 Rear 1 2 25A gPV SIBA 1 2 450A aR SIBA USB X1600 D SUB9 X300 43 44 51 52 61 62 X203 X...

Page 114: ...CAN_SHLD 6 7 CAN_H 8 9 CAN CAN BUS2 Ethernet IP 172 17 10 101 NO NC COM NO COM 1 2 X1200 T2 Klima Air out T1 Klima Air in 2x0 75 WX203 DZ SONS 20187 0 A 2 1 LAN 1 2 3 X1301 9 X1300 8 7 6 5 4 3 1 2 SRC4310 1 3 R1 60Ohm 400W 1 X2000 2 1 X203 2 3 Mini DIN4 X1701 Mini DIN4 X1700 D SUB9 X1500 1 3 2 RJ45 X1400 M12 X1 P12 WX1300 YE WH BU SRC1 2 05 1 3 ENABLE_B 04 7 1 ENABLE_A 04 5 5 M12 01 S2 3 5 P12 01 ...

Page 115: ...adaptors Equipotential busbar for outside installation OZXA200 1 connection terminal Lightning protection LAN CAT6 48V CONTACTOR AC3 37KW 1NO 1NC 20 33VAC DC SV OM adaptor 65 A 690 V 3 pole connection cable AWG 6 WH 55x208 mm OTS250G1L 4 terminal cover GSS0606 AC power path UV Interface board for Blue e cooling units Surge arrester terminal block 2 pole DEHNconnect SD2 CIRCUIT BREAKER 400V 10KA 3 ...

Page 116: ...C 1201662 PT 16 N PE PXC PXC 3212147 D PT 16 N PXC PXC 3212060 PT 2 5 QUATTRO 2P PXC 3209662 CLIPFIX 35 5 PXC 3022276 PT 2 5 QUATTRO 2P PE PXC 3209688 PT 2 5 QUATTRO 2P PXC PXC 3209662 PT 2 5 QUATTRO 2P BU PXC PXC 3209675 D ST 2 5 QUATTRO 2P PXC PXC 3040083 CLIPFIX 35 5 PXC 3022276 PT 2 5 QUATTRO 2P PE PXC 3209688 SK 3124 400 RIT 3124400 SK 3185330 RITTAL RIT 3185330 K3G190 RC05 16 PAPST PAPST K3G...

Page 117: ...GIG 1 GIG GFP410 High Voltage Battery Disconnect with Passive Function 1000 V ontinuous Current 400 A 10 S1 SRC4310 2072332 450 SIB 1 SIB 2072332450 Fuse links with bolted blade connections 10 S1 SRC4310 5023926 25 SIB 1 SIB 502392625 Fuse links for photovoltaic applications 10 S1 SRC4310 HX241CAC GIG 1 GIG HX241CAC 1500 VDC Contactor 400 ADC Main contact 10 S1 SRC4310 K1 HX241CAC GIG 1 GIG HX241C...

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Page 119: ...box required Technical data GENERAL Device category Electrical accessories Remote controllable Conformity CE EAC RoHS Relay switching capacity 230 V 50 Hz 5 A cos phi 0 24 V DC 10 A ATTACHMENT Installation position Device HOUSING Dimensions Length 41 mm x Width 28 mm x Height Depth 23 mm Weight 2 4 g Colour white similar to RAL 9010 Scale drawing Circuit diagram Connection 230 V AC and interconnec...

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Page 130: ...uld be retained and available for employees and other users of this product Commercial product name MODEL CM0940R0008A 94Ah capacity Use of the substance preparation Lithium Ion battery Company undertaking identification Emergency telephone number 001 82 10 7205 9252 24 h Responsible for the safety data sheet y c chang samsung com Further Information Battery System Lithium Ion Li ion Voltage 3 68V...

Page 131: ...vironment There is no hazard when the measures for handling and storage are followed In case of cell damage possible release of dangerous substances and a flammable gas mixture 2 Hazards Identification USA EU Explication of special hazards for human health and environment Not classified as dangerous according to directive 1999 45 EEC There is no hazard when the measures for handling and storage ar...

Page 132: ...plenty of water Consult a physician After contact with eyes Rinse immediately with plenty of water also under the eyelids for at least 15 minutes Seek medical treatment by eye specialist After ingestion Drink plenty of water Call a physician immediately 5 Fire Fighting Measures USA EU Suitable extinguishing media Cold water and dry powder in large amount are applicable Use metal fire extinction po...

Page 133: ...surfaces and sources of ignition Storage Requirements for storage rooms and vessels Storage at room temperature approx 20 C at approx 20 50 of the nominal capacity OCV approx 3 5 3 7 V Keep in closed original container 8 Exposure Controls Personal Protection Exposure limit values Exposure limits USA 8 Exposure controls personal protection Exposure limit values Exposure limits EH40 EU CAS No Chemic...

Page 134: ...lue n a Flash point n a Lower explosion limits n a Vapour pressure n a Density n a Water solubility Insoluble Ignition temperature n a 10 Stability and Reactivity USA EU Stability Stable Conditions to avoid Keep away from open flames hot surfaces and sources of ignition Do not puncture crush or incinerate Materials to avoid No materials to be especially mentioned Hazardous decomposition products I...

Page 135: ...r system 13 Disposal Considerations USA EU Advice on disposal For recycling consult manufacturer Contaminated packaging Disposal in accordance with local regulations 14 Transport Information USA EU US DOT 49 CFR 172 101 Proper shipping name Lithium ion batteries ID Number UN3480 Hazard Class or Division 9 Packing group II Label 9 Land transport ADR RID UN number 3480 ADR RID class 9 Classification...

Page 136: ...ons Cargo 965 IATA max quantity Cargo 35 kg G Description of the goods Lithium ion batteries Other applicable information Lithium equivalent 48 2 g Wh rating per cell 345 Wh 15 Regulatory Information USA U S Regulations National Inventory TSCA SAMSUNG SDI certifies that all chemical components of the Model CM0940R0008A 94 Ah capacity Lithium Ion Battery are listed on the US EPA TSCA 8 b Inventory ...

Page 137: ...sitization by skin contact R48 23 Toxic danger of serious damage to health by prolonged exposure through inhalation R49 May cause cancer by inhalation R50 Very toxic to aquatic organisms R53 May cause long term adverse effects in the aquatic environment Further Information USA EU Data of sections 4 to 8 as well as 10 to 12 do not necessarily refer to the use and the regular handling of the product...

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Page 140: ...ads tec Energy GmbH Heinrich Hertz Str 1 72622 Nuertingen Germany Phone 49 7022 2522 201 Email energy storage ads tec energy com Home www adstec energy com ...

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