ADB DTC Instruction Manual Download Page 33

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AM.04.510e - Edition 1.5

Technical data

In the example

DTCG3GY3AM00000

D: AD-light

TC: Taxiway Curve

G: German version (style 1 plugs)

3: Two 2-pole plugs

G: Colour 1 is green

Y: Colour 2 is yellow

3: Toe-in on both sides (for DTC)

A: 8" diameter

M: 6,6A, with monitoring

0: Compliant to ICAO and FAA

0: Fixed digit

0: Original version

7.2

Hardware kits

Metric fasteners
kits

To install 8” inset lights on ADB 8” mounting supports.

DTS: Toe-in = 0

Colour 1
Left side

Colour 2

Right side

Center of curve

DTC: Toe-in = 3

Colour 1

Left side

Colour 2

Right side

Note

HPI bases only accept metric fasteners.

Hardware kit

Components

Description

ADB Part
number

7100

8.759

tainless steel sc

rew

M10

X25

7150

3.320

tain

less stee

l nut M1

7156

3.330

tainless steel self

locking

nut M10

7284

0.470

tainless steel lock washer

M10

7284

0.345

Nylon en

cap

ula

washe

r M10

4071

0.240

tric an

ti-rot

Metric screw kit 8” (with anti-rotation pins) 1411.20.400

Metric nut kit 8”

1411.20.420

Self-locking metric nut kit 8”

1411.20.430

Metric screw kit 8” (Germany)

1411.20.440

Metric screw kit 8” (without anti-rotation
pins

1411.20.520

Summary of Contents for DTC

Page 1: ...AM 04 510e Edition 1 5 Instruction Manual 8 Inset AD light Type DTS DTC ...

Page 2: ...AM 04 510e Edition 1 5 2 ...

Page 3: ...average values and have been compiled with care They are not binding however and ADB disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products processes or equipment to which this manual refers No warranty is made that the use of the information or of the products processes or equipment to which this manual refers will...

Page 4: ...rantee 11 3 Description 3 1 Overview 12 3 2 Intended use 12 3 3 Monitoring option 12 3 4 Identification on the fixture 12 4 Install and replace the complete fixture 4 1 Inspect on delivery 14 4 2 Store 14 4 3 Install 14 4 4 Remove 18 5 Maintenance 5 1 Preventive maintenance schedule 20 5 2 Part replacement 21 5 3 Waterproof test 28 5 4 Fixture operation test 29 6 Troubleshooting 6 1 Troubleshootin...

Page 5: ...5 ...

Page 6: ... 2 Carry out the actions completely and in the given sequence 1 2 Record of changes Edition Editor Check Date Description 1 0 BUG AHU TP VDV 04 201BP0 New 1 1 MA MA 12 2010 Update guarantee and company addresses 1 2 BUG LM 08 2011 New codes for spare parts infos on adhesives 1 3 BUG LM JBE GMO 09 2012 New codes for spare parts monitoring option added 1 4 BUG HVE MA AHU LM JBU 04 2013 Introduction ...

Page 7: ... e g nut bolt washer FOD Foreign Object Debris HPI Commercial name for an ADB type of 8 shallow base ICAO International Civil Aviation Organisation IEC International Electrical Committee ISO International Standardization Organisation Mounting support A piece of equipment permanently installed in the ground on which the fixture is installed It can be a shallow or deep base with or without adapter r...

Page 8: ...me familiar with the general safety instructions provided in this chapter before you install operate maintain or repair the equipment Read and carefully follow the instructions given throughout this manual before installing operating maintaining or repairing the equipment Store this manual within easy reach of personnel installing operating maintaining or repairing the equipment Follow all applica...

Page 9: ...ad the installation section of all system component manuals before installing your equipment A thorough understanding of system components and their requirements will help you install the equipment safely and efficiently Allow only skilled personnel to install ADB and auxiliary equipment Use only approved equipment Using unapproved equipment in an approved system may void agency approvals and will...

Page 10: ...te equipment with a known malfunction Do not attempt to operate or service electrical equipment if standing water is present Use the equipment only in the environments for which it is rated Do not operate the equipment in humid flammable or explosive environments unless it has been rated for safe operation in these environments Never touch exposed electrical connections on equipment while the powe...

Page 11: ...k systems periodically to ensure their effectiveness Do not attempt to service electrical equipment if standing water is present Use caution when servicing electrical equipment in a high humidity environment Use tools with insulated handles when working with electrical equipment 2 10 CE certification The equipment is CE certified It means that the product complies with the essential requirements c...

Page 12: ...C are intended for curved sections 3 3 Monitoring option The monitoring option is available You can use the monitoring option with the Lamp Fault Detection of Constant Current Regulators or with Individual Light Control and Monitoring Systems ILCMS that check the status of the light by performing a continuity test on the secondary of the ILCMS remote module The monitoring option does a check on th...

Page 13: ...f the curve no toe in C the colour of the light at side 1 and 2 E g G Y means green at side 1 Yellow at side 2 D Serial number E Article number of the inner cover assy Note For an overview of all fixture colour codes see 7 1 If you modify the fixture it is your responsibility to update the identification ADB can supply modification stickers see 7 3 A B C D E ...

Page 14: ...s 4 3 Install WARNING Do not damage the cable insulation CAUTION Do not unpack the fixture before it is at the installation site to avoid damage due to transportation and handling WARNING Fasteners Only use fasteners of the same type as the one originally supplied with the mounting support Always tighten the fasteners to the recommended torque Use a calibrated torque wrench and apply the recommend...

Page 15: ...adhesive are removed from the fixation holes 7 With the compressed air blower blow out all the fixation holes of the mounting support CAUTION Make sure that The fixture is supplied from a 6 6 A series circuit The series circuit is powered by a Constant Current Regulator that complies with IEC 61822 The transformer is an AGL series transformer that complies with IEC 61823 The power of the series tr...

Page 16: ...nth gasket A with water 2 Apply adhesive on the first three threads of the threaded holes in the mounting support Use adhesive A 3 Connect the plug B to the receptacle A B A Note To facilitate the use add some soap to the water CAUTION Do not use silicon or any other type of grease Avoid the use of soap that contains silicone or glycerine Note For a fixture with two plugs INPUT 1 feeds side 1 and ...

Page 17: ...nch the cable leads 2 Check if the fixture fits correctly in the mounting support 3 Make sure the dents of the washers D face upwards 4 Gradually tighten the fasteners of the mounting support C See 7 3 3 torque CAUTION Do not use the fasteners to force the fixture in the mounting support If it happens at all the threaded hole in the mounting support will be damaged C D A B ...

Page 18: ...aside the mounting support Remove 1 Disconnect the plug A 2 Remove the labyrinth gasket B 3 Dispose of the labyrinth gasket 4 Install the new fixture See 4 3 WARNING Make sure the power is OFF when you install or remove any fixture CAUTION Never hold the fixture by the cable leads This can damage the insulation break the waterproof seal and cause insulation faults and water leakage Note The instru...

Page 19: ...19 AM 04 510e Edition 1 5 Install and replace the complete fixture ...

Page 20: ...ce the fixture See chapter 4 and replace the faulty component in the workshop See 6 1 Monthly Visually for condensation on inner side of the prisms presence of moisture or water Replace the fixture See chapter 4 and replace the faulty component in the workshop See chapter 6 For failed fixture Replace the fixture See chapter 4 and replace the faulty component in the workshop See chapter 6 Half year...

Page 21: ...ure operation test See 5 4 5 Install the fixture See 4 3 WARNING Only use fasteners of the same type as the one originally supplied with the fixture Always tighten the fasteners to the recommended torque Use a calibrated torque wrench If this is not the case this may cause the fasteners to loosen damage the fixture potentially to loosen the fixture This can lead to a highly dangerous situation of ...

Page 22: ...mble Prepare 1 Make sure that all parts are clean 2 Pay special attention to the parts where the gasket must fit Assemble 1 Lubricate the new gaskets Use lubricant A Gasket A Gasket of the pressure release screw D 2 Install the new gasket A 3 Install the upper cover assy B 4 Install the new inner cover screws C See 7 3 3 torque 5 Carry out a waterproof test See 5 3 6 Install the new gasket of the ...

Page 23: ...tall a new prism gasket A 2 Install a new prism B Tilt the prism a little and press the prism firmly 3 Make sure the prism and the prism gasket are correctly in position If it is not the case re install the new prism and prism gasket 4 Make sure you installed the correct prism and prism gasket 5 Clean the surface of the new prism with a methanol moist cloth 6 Install the prism protection plate C 7...

Page 24: ...screws 6 Remove the optical assy C 7 Disconnect the wires from the optical assy to the PCB E Pull the wires not the connector 8 Remove the gasket F 9 Dispose of the gasket Assemble Prepare 1 Make sure that all parts are clean 2 Pay special attention to the part where the gasket must fit A 3 Lubricate the new gasket B Use lubricant A 4 Install the new gasket CAUTION Always dispose of the gaskets an...

Page 25: ...e screw E 5 Install the pressure release screw See 7 3 3 torque 6 Install the upper cover assy See 5 2 2 5 2 5 Replace inner cover assy Parts Inner cover assy Disassemble 1 Remove the optical assy See 5 2 4 Assemble 1 With a new inner cover assy assemble the optical assy See 5 2 4 INPUT 1 and INPUT 2 are labelled underneath the connector When you have an unidirectional light connect the optical as...

Page 26: ...he plug bracket C 4 Remove the cable lead B Assemble 1 Install the new cable lead 2 Install the plug bracket 3 Install the new cable lead screws See 7 3 3 torque 5 2 7 Replace labyrinth gasket Parts Labyrinth gasket Disassemble 1 Remove the labyrinth gasket A 2 Dispose of the labyrinth gasket A B C CAUTION Always dispose of the labyrinth gasket when you remove the fixture from the mounting support...

Page 27: ... 4 4 If the fixture does not turn on 5 Dispose of the used inner cover assy 6 Take a new inner cover assy with new fuse resitors 7 Connect the PCB See 5 2 4 Do not fasten the optical assy 8 Do a fixture operation test See 5 4 9 If the fixture does not turn on contact ADB Assemble 1 Assemble the optical assy See 5 2 4 2 Assemble the upper cover assy See 5 2 2 3 Dispose the used optical assembly 5 2...

Page 28: ... with dry air Water container with water Waterproof test adapter tool A See 7 5 Connect 1 Connect the air hose A to the waterproof test adapter B 2 Connect the waterproof test adapter to the hole of the pressure release valve C 3 Apply 20 to 30 kPa 0 2 0 3 Bar over pressure on the air hose Test 1 Submerge the fixture in water and turn regularly 2 If you still see a stream of bubbles A after three ...

Page 29: ...r 2 At this moment do not connect a remote communication unit between the fixture and the transformer 3 Set the step of the constant current generator to 6 6 A 4 Check if the light works properly for 10 s 5 Turn OFF the constant current generator 6 If the fixture did not work or has switched off before the end of the test time see 6 1 Note Also check contact surfaces for any scratches corrosion or...

Page 30: ...nection the cable and the receptacles The LED has a malfunction Replace the optical assy See 5 2 4 Connection of the optical assy to the PCB has a malfunction Remove the optical assy See 5 2 4 Check the electrical connections and the cable The PCB has a malfunction Replace the inner cover assy See 5 2 5 Light output too low The prism is dirty Clean the prism The LED has a malfunction Replace the o...

Page 31: ...31 AM 04 510e Edition 1 5 Troubleshooting ...

Page 32: ...ber of poles 2 1 plug 2 poles 3 2 plugs 2 poles 4 1 plug 3 poles 5 2 plugs 3 poles Colour 1 left side R Red G Green Y Yellow N Blank no light Colour 2 right side R Red G Green Y Yellow N Blank no light Toe in 0 No toe in for DTS 3 toe in on both sides for DTC Dimensions A 8 diameter Power supply and Monitoring S 6 6A 50 60Hz series supply without monitoring option M 6 6A 50 60Hz series supply with...

Page 33: ...olour 2 Right side Center of curve DTC Toe in 3 Colour 1 Left side Colour 2 Right side Note HPI bases only accept metric fasteners Hardware kit Components Description ADB Part number 7100 08 759 Stainless steel screw M10 X25 7150 53 320 Stainless steel nut M10 7156 53 330 Stainless steel self locking nut M10 7284 10 470 Stainless steel lock washer M10 7284 70 345 Nylon encapsulated washer M10 4071...

Page 34: ...To install 8 inset lights on ADB 8 mounting supports Hardware kit Components Description ADB Part number 7200 13 806 Stainless steel screw 3 8 16 UNC 7284 10 470 Stainless steel lock washer M10 4071 50 120 UNC anti rotation pin UNC screw kit 8 1411 20 410 2 2 2 ...

Page 35: ...35 AM 04 510e Edition 1 5 Technical data 7 3 Exploded view and components 7 3 1 Exploded view A B H K L N M I J P O G F E C D N Q ...

Page 36: ...7 100 Red Green 4072 37 120 Red Blank 4072 25 000 4072 35 610 Green Red 4072 37 130 Green Green 4072 35 570 4072 35 630 Green Yellow 4072 25 250 4072 35 620 Green Blank 4072 37 140 4072 37 150 Yellow Green 4072 37 160 4072 35 640 Yellow Yellow 4072 37 170 4072 37 180 Yellow Blank 4072 37 190 4072 37 200 Blank Red 4072 37 210 4072 37 240 Blank Green 4072 37 220 4072 37 250 Blank Yellow 4072 37 230 ...

Page 37: ...DIN 7985 T A2 LOCK 2045 7100 10 101 2 5 Not required M Inner cover screws SCREW M5x14 DIN 7985 T A2 LOCK 2045 7100 10 211 3 5 Not required N Pressure release screw assy Assy screw gasket 4072 24 940 2 5 Not required Gasket only 7080 90 012 P Cable lead screws SCREW M4x10 DIN 7985 T A2 LOCK 2045 7100 10 101 2 5 Not required Fasteners of the mounting support not supplied with the fixture Screw FT HE...

Page 38: ...220 Tool K Screwdriver flat blade AG 8x150 8961 05 250 Tool L Screwdriver pozidriv AD 2x125 8961 05 220 Tool M Torque screwdriver 8961 06 250 Tool N Screwdriver Torx ANX20x100 8961 05 300 Tool O Screwdriver Torx ANX25x100 8961 05 290 Tool P Attack driver 8961 04 100 Tool Q Hammer 212A50s 8961 04 110 Tool R Bit holder 8961 04 120 Tool S Bits END202 Pozidriv2 8961 04 130 Tool T Bit Torx TX20 EX 620 ...

Page 39: ...ting 9 W per side 11W Bidirectional light with one plug Nominal supply current 6 6 A 3 Rated frequencies 50 60 Hz 7 5 Protection class IP67 Dimensions diameter height 203 mm x 97 mm Weight 4 0 kg Item Description Temperature 55 to 55 C Altitude From sea level to 3000 m Relative humidity Up to 100 condensing ...

Page 40: ...laza 8 Wangjing Jie Chaoyang District Beijing 100102 P R China Tel 86 10 8476 0106 Fax 86 10 8476 0090 ADB Airfield Solutions GmbH Co KG Von der Tannstr 31 90439 Nürnberg Germany Tel 49 911 9239 1287 Fax 49 911 285 25 82 ADB Airfield Solutions Ltd 2nd Floor 3 Rivonia Village Cnr Mutual Road and Rivonia Boulevard South Rivonia 2128 South Africa Tel 27 0 11 602 8983 Fax 27 0 11 602 8988 ADB Tour Ple...

Page 41: ...41 AM 04 510e Edition 1 5 ...

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