ADB Safegate RELIANCE User Manual Download Page 40

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6.4.1 Exploded View

Figure 4: Omnidirectional Light, 4 prisms, 8-inch

Table 1: Legend Exploded View

Call-out number

Description

Quantity

Top cover

1 pc

Isolation board

1 pc

Connection board

1 pc

Screw M3x8 DIN7985-T-A2

4 pc

Gasket

4 pc

Prism

4 pcs

Protection prism plate

4 pcs

Holder prism

4 pcs

LED board

4 pcs

Screw M4 x6

16 pcs

Screw M3x8 DIN7985-T-A2

16 pcs

RELIANCE Omni Light
Maintenance

30
Copyright

Summary of Contents for RELIANCE

Page 1: ...RELIANCE Omni Light 8 inch User Manual UM 5027 Rev 1 0 2020 12 10 ...

Page 2: ......

Page 3: ...be furnished ADB SAFEGATE s liability under no circumstances will exceed the contract price of goods claimed to be defective Any returns under this guarantee are to be on a transportation charges prepaid basis For products not manufactured by but sold by ADB SAFEGATE warranty is limited to that extended by the original manufacturer This is ADB SAFEGATE s sole guarantee and warranty with respect to...

Page 4: ...iate or incompatible with your ADB SAFEGATE equipment Allowing unskilled personnel to perform any task on or with the equipment ADB SAFEGATE BV This manual or parts thereof may not be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording nor otherwise without ADB SAFEGATE BV s prior written consent This manual could contain ...

Page 5: ...ace Unit SIU 17 5 4 Network Concentrator Unit NCU 17 5 5 Series Circuit Modem SCM 17 5 6 Series Circuit Filter SCF 17 5 7 Control System Interface 17 5 8 Programming RELIANCE IQ 18 5 8 1 Hardware equipment setup 18 5 8 2 Software Programming 20 5 9 Connection in a Series Circuit 24 5 9 1 Operational characteristics 24 5 9 2 Power On or Default State 24 5 9 3 Safe State 24 5 9 4 Command Memory 25 5...

Page 6: ...48011111 50 7 0 Spare Parts 53 7 1 Ordering Code Apron Maneuvering omnidirectional Light 53 7 2 Ordering Code Taxiway Edge omnidirectional Light 54 7 3 Components 55 7 4 Screws Overview 55 A 0 INTEROPERABILITY 57 B 0 POWER TABLE 59 C 0 CABLE LOSS 61 D 0 SUPPORT 63 D 1 ADB SAFEGATE Website 63 D 2 Recycling 63 D 2 1 Local Authority Recycling 63 D 2 2 ADB SAFEGATE Recycling 64 RELIANCE Omni Light TAB...

Page 7: ...eplacing the connection board 39 Figure 18 Two connector types replaceable 40 Figure 19 Red and black cable connections 41 Figure 20 LED sub assembly Optical assembly 43 Figure 21 Exploded view prism replacement 45 Figure 22 Remove LED board holder 46 Figure 23 Remove prism and gasket 46 Figure 24 New prism into prism gasket 46 Figure 25 Prism holder edge 47 Figure 26 Tighten screws in sequence 47...

Page 11: ... observe this warning may result in personal injury death or equipment damage ARC Flash may cause blindness severe burns or death WARNING Wear personal protective equipment Failure to observe may result in serious injury WARNING Do not touch Failure to observe this warning may result in personal injury death or equipment damage CAUTION Failure to observe a caution may result in equipment damage Qu...

Page 12: ... with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit Failure to follow this instruction can result in serious injury or equipment damage Additional Reference Materials Important Information IEC Internatio...

Page 13: ...ty devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Never operate equipment with a known malfunction Do not attempt to operate or service electrical eq...

Page 14: ...ize the risk of errors the ADB SAFEGATE Sales Representative will have information on which gasket goes with which base This information is also provided in the product Data sheets the User Manuals and the Spare Part Lists CAUTION Use of incorrect combination of gaskets bolts and nuts can create severe damages to the product installation and create multiple safety risks To obtain a safe and watert...

Page 15: ...ion ANSI American National Standards Institute NFPA National Fire Protection Association AC Advisory Circular FAA ESD Electro Static Discharge Electrostatic Sensitive Devices LED Light Emitting Diode PPE Personal Protective Equipment FOD Foreign Object Damage Mounting support A piece of equipment on which the fixture is installed Toe in The toe in angle is the angle the beam of light makes with th...

Page 16: ... Switch unit NATO North Atlantic Treaty Organization NCU Network Concentrator Unit SCF Series Circuit Filter SCM Series Circuit Modem SMGCS Surface Movement Guidance and Control System SSU System Switch Unit STAC Service Technique de l Aviation Civile France STANAG Standardization Agreement NATO RELIANCE Omni Light About this Manual 6 Copyright ADB SAFEGATE All Rights Reserved ...

Page 17: ...light light is a low protrusion light emitting diode LED fixture available in three versions RELIANCE A LED light fixture with integrated fail open technology with CCR monitoring compatibility RELIANCE IQ A RELIANCE with additional and integrated intelligence IQ in a built in converter for individual monitoring and control based on RELIANCE Intelligent Light Control and Monitor System ILCMS RELIAN...

Page 18: ...nology that offers a long lasting light source with low power consumption IP68 protected anodized aluminum housing designed for harsh weather environments all fastenings in stainless steel Protected top cover for improved durability and protection from external forces Compatible with existing infrastructure Fixture compatible with all ADB SAFEGATE 8 inch bases Safety Light engine protected against...

Page 19: ... lb Operating Conditions Operating temperature 60 C to 55 C 76 F to 131 F Storage temperature 60 C to 80 C 76 F to 176 F Relative humidity Up to 100 Note Deep base and or adapter rings to be ordered separately For more information about the product including manuals and certifications please see our Product Center on the ADB SAFEGATE website www adbsafegate com 3 3 LED Taxiway Edge Compliance with...

Page 20: ... existing infrastructure Fixture compatible with all ADB SAFEGATE 8 inch bases Safety Light engine protected against towbar impact and high load upon maneuvering vehicles and aircrafts Shorted LED detection according to FAA Engineering Brief No 67D Available with IR as an option Accessories Refer to the RELIANCE inset user manual for 8 inch lights Power Supply An integrated encapsulated 6 6A elect...

Page 21: ... C to 80 C 76 F to 176 F Relative humidity Up to 100 Note Digit 3 4 of the ordering code TE includes MOS Intermediate Holding Position Deep base and or adapter rings to be ordered separately For more information about the product including manuals and certifications please see our Product Center on the ADB SAFEGATE website www adbsafegate com UM 5027 Rev 1 0 2020 12 10 11 Copyright ADB SAFEGATE Al...

Page 23: ...he Unit To reduce the possibility of damaging the light assembly unpack the RELIANCE light fixtures at the installation site If damage to any equipment is noted file a claim form with the carrier immediately When receiving the light fixture open the box and verify that the characteristics of the light fixture correspond to the design requirements such as type color etc When installing an IQ0 light...

Page 24: ...s use a torque limiting box spanner of 16 17 mm install and tighten the two fixing bolts or nuts to a torque value according to specification refer to INTEROPERABILITY appendix For other base manufacturers refer to their specifications Restriction Do not use high speed for tightening the recommended speed is 10 40 rpm 6 After installation check that each light fixture functions properly 7 In order...

Page 25: ...tiple safety risks Make sure to know what base the light fixture will be installed in in order to chose the correct gasket bolts and nuts Failure to follow these cautions can result in equipment damage or aircraft FOD For more information see INTEROPERABILITY UM 5027 Rev 1 0 2020 12 10 15 Copyright ADB SAFEGATE All Rights Reserved ...

Page 27: ...to the series circuit in the same manner as the RELIANCE IQ The SIU is also connected to the secondary side of a standard isolation transformer using a standard 2 pin FAA style connector Connection to the sensor is established using an IP68 rated 7 pin connector The SIU can also supply the sensor with DC voltage from a built in current to voltage converter 5 4 Network Concentrator Unit NCU The NCU...

Page 28: ...gramming SCM Series Circuit Modem LPC SafeLED IQ Sensor Interface Unit SIU Programming Control unit Cable s power and communication PC including ASP SC Maintenance Tool AMT software for programming The following are instructions how to set up the hardware equipment required for RELIANCE IQ programming Connect the LPC unit to SCM unit 1 Check the voltage selector is in the appropriate position 120 ...

Page 29: ... the shorter cable end with LOAD RESET 591836 to the PC and the longer cable end to the LPC Note For more information see the marking on the LOAD RESET box Connect the LPC to a RELIANCE IQ product UM 5027 Rev 1 0 2020 12 10 19 Copyright ADB SAFEGATE All Rights Reserved ...

Page 30: ... the Power button 5 8 2 Software Programming AMT software the RELIANCE Intelligent Lighting maintenance tool is required for RELIANCE IQ product configuration The following are instructions how to use AMT software version 3 3 or later for RELIANCE IQ product configuration Program a RELIANCE IQ product 1 Make sure that the Remote button on the LPC is NOT pressed in off before you start programming ...

Page 31: ... use the correct COM port Note To check which COM port is in use on your PC go to windows Start right click on My computer then select Properties Select the Hardware tab and click Device Manager Select Ports COM LPT to view the COM port in use for example USB to Serial bridge COM 2 6 Set the connection to LPU UM 5027 Rev 1 0 2020 12 10 21 Copyright ADB SAFEGATE All Rights Reserved ...

Page 32: ...t select the circuit name for example SG 11 and then the light parameter name to configure for example SB1_B 9 Check the bottom of a RELIANCE IQ for the Production ID PID number 10 From the LPU Manager tab enter the PID number in the text field manually or by using a bar code reader Note The number corresponds to the product information number found on the bottom of the RELIANCE IQ as in the previ...

Page 33: ...ng the parameters is complete a checksum check is performed to ensure the RELIANCE IQ has received the new parameters without fault If the unit without fault click OK and the unit is now ready to use 15 Disconnect the RELIANCE IQ product cable 16 Turn off the SCM LPC for at least 30 seconds to fully power down the RELIANCE IQ or when no more RELIANCE IQ products are to be configured 17 Turn on the...

Page 34: ... to a predefined state when the series circuit is energized This feature is called default state and the options are LAMP ON LAMP OFF or LAMP FLASHING The option to select depends on the light function for a RELIANCE IQ fitting and the operative requirements 5 9 3 Safe State In case communication between the RELIANCE IQ and the SCM is interrupted or lost IQ functionality will after a programmable ...

Page 35: ...he physical turn on or turn off of the lamp upon reception of a command from the SCM The feature is called SoftON SoftOFF and its purpose is to mitigate the sudden load change to which the CCR is subjected when a large portion of the load is commanded on or off with a single command The command acknowledge from the RELIANCE IQ is not affected and thereby neither the response time Without this feat...

Page 37: ...ure put in its place It is recommended that only authorized personnel disassemble fittings with prior agreement from ADB SAFEGATE 6 1 Safety instructions CAUTION Electric Shock Hazard Prior to the commencement of work all electrical services MUST be isolated from the supply and connected to earth Full details of the work involved must be given to the Authorised Person responsible for the electrica...

Page 38: ... The cord set must be protected prior to installation 6 3 Basic Maintenance Program There are recommended maintenance tasks to ensure that the equipment is in correct operating condition Maintenance Tasks Weekly Visual inspection of the light fixture Removal of dust from external surfaces of the light fixture Monthly Check of the optical window check for mechanical damage Check for proper fixing o...

Page 39: ...cohol based cleaner NOTICE A compressor or a manual car tire pump equipped with a manometer is required to check the light fixture for water tightness Design may differ from picture depending on application Please follow described work flow and torque level specified as they are generic The workshop maintenance refers to following 1 Replace a light fixture 2 Check the light fixture for watertightn...

Page 40: ...ity 1 Top cover 1 pc 2 Isolation board 1 pc 3 Connection board 1 pc 4 Screw M3x8 DIN7985 T A2 4 pc 5 Gasket 4 pc 6 Prism 4 pcs 7 Protection prism plate 4 pcs 8 Holder prism 4 pcs 9 LED board 4 pcs 10 Screw M4 x6 16 pcs 11 Screw M3x8 DIN7985 T A2 16 pcs RELIANCE Omni Light Maintenance 30 Copyright ADB SAFEGATE All Rights Reserved ...

Page 41: ...h fixture Replacement 1 Carefully clean all contact surfaces of the light fixture and of the housing 2 Install a new O ring gasket on the bottom cover Important The O ring gasket must be changed each time the light fixture is disassembled 3 Connect the LED board cable connector s to the supply terminal s of the converter in the housing NOTICE Note the orientation and alignment of the LED board cab...

Page 42: ... make sure the O ring gasket is placed correctly in the groove of the bottom cover to prepare the light fixture for water tightness checks and use in the airfield 5 Put the light fixture on a surface with the top cover facing down Note Refer to Figure 10 figure 6 Tighten the four screws using a torque limiting spanner 4 mm Allen key to a torque of 8 Nm equivalent to 0 8 kg m or 8 g cm Note Refer t...

Page 43: ...f air leaks out of the light fixture between bottom cover and top plate or between prism and top plate or watertightness valve and top plate the light fixture is not watertight and must be repaired Release the air from the light Disassemble the light fixture and re check the mating surfaces and gaskets Assemble the light fixture and perform the watertightness test again b If the light fixture is w...

Page 44: ...ttom pan 2 Remove the bracket and replace LED board similar to top cover assembly The Light engine consists of parts a b c and d Note Refer to Figure 12 figure Figure 12 Light engine replacement d b a a c 1 Disassemble the light fixture 2 Detach and remove the LED board holder including 4 screws from the body using a 3 mm Allen key RELIANCE Omni Light Maintenance 34 Copyright ADB SAFEGATE All Righ...

Page 45: ...the LED holder shall be tightened gently in sequence following figure call outs 1 4 Note Refer to Figure 14 figure 2 Tighten the same screws to a torque of 4 5 Nm following figure call outs 5 9 Note Refer to Figure 14 figure Figure 14 Tightening screws 1 5 3 6 4 7 2 8 1 2 3 4 UM 5027 Rev 1 0 2020 12 10 35 Copyright ADB SAFEGATE All Rights Reserved ...

Page 46: ...e delivered without the LED boards LED boards have to be ordered separately Note When a top cover is replaced new LED boards which are mounted on the brackets have to be mounted For LED board replacement new gaskets and blue spacers are required They are available separately 1 Open the light Disconnect the top cover from the bottom cover RELIANCE Omni Light Maintenance 36 Copyright ADB SAFEGATE Al...

Page 47: ... the LED kit from the cover The gaskets and the prisms have to be replaced after delivery You have to remove the prism holder bracket to mount the LED board Note Follow the instruction on mounting a LED board in the Replacing the LED Board section 4 Place the components on the bottom cover 5 Reconnect the parts and the cables UM 5027 Rev 1 0 2020 12 10 37 Copyright ADB SAFEGATE All Rights Reserved...

Page 48: ... Place the new top cover on the top cover with component and connect them with the screws and connectors 7 Close the fixture RELIANCE Omni Light Maintenance 38 Copyright ADB SAFEGATE All Rights Reserved ...

Page 49: ... split board number b on the top cover This combination is fixed together with 4 screws call out c Figure 17 Replacing the connection board a b c 1 Disconnect the red connectors from the connection board 2 Loosen the cables 3 Remove the old connection board with the isolation board from the top cover UM 5027 Rev 1 0 2020 12 10 39 Copyright ADB SAFEGATE All Rights Reserved ...

Page 50: ...s entry cables that are led from the converter to the LED board and not to the LED modules The black one 4 pieces of 70 mm each connect the connection board with the LED boards and the red connectors 2 pieces of 180 mm each connect the connection board with the converter The cables are available separately in a cable kit Figure 18 Two connector types replaceable RELIANCE Omni Light Maintenance 40 ...

Page 52: ...d NOTICE Replace blue spacer and prism gasket to mount the LED board when a new fixture is delivered The spacers and gasket that are mounted upon receipt are only mounted as a transportation protection Make sure you throw them away 1 Remove the brackets from the prisms being ih place when they are delivered to mount the LED board RELIANCE Omni Light Maintenance 42 Copyright ADB SAFEGATE All Rights...

Page 53: ...t the new LED board number 2 onto the assembly with cables 3 Connect the cables with the LED board 4 Set the LED optical assembly with the prism protection plate and the prism on the gasket prism assembly kit UM 5027 Rev 1 0 2020 12 10 43 Copyright ADB SAFEGATE All Rights Reserved ...

Page 54: ... fixture or when the prism is cracked NOTICE Preventive maintenance info Make sure that you replace all 4 prisms when one LED is defective 1 Disassemble the light fixture a Dissemble the prism prism holder bracket from the top cover NOTICE Every time the prism holders are replaced the prism protection plates blue spacers require replacement too b Remove bracket number d and replace parts a b and c...

Page 55: ...1 Exploded view prism replacement a b c d e 2 Detach and remove the LED board holder including 4 screws from the body using a 3 mm Allen key See Figure 22 Remember Never reuse the screws Screws The screws number e are included in the kit not as spare parts Note Refer to Figure 21 figure UM 5027 Rev 1 0 2020 12 10 45 Copyright ADB SAFEGATE All Rights Reserved ...

Page 56: ...equire replacement too 1 Lubricate the new prism gasket with CC Patron grease 2 Place the prism gasket in the prism opening in the top cover 3 Put the new prism into the new prism gasket then push it all the way into the opening and hold for about a minute See Figure 24 Figure 24 New prism into prism gasket 4 Check that the O ring of the prism gasket is even in the chambered area 5 Place the new T...

Page 57: ...holder shall be tightened to a torque of 4 5 Nm in sequence 1 4 Tighten the same screws again to a torque of 4 5 Nm in sequence 5 8 See Figure 26 Note The torquing sequence must be respected as it ensures correct positioning of the prism Figure 26 Tighten screws in sequence 1 5 3 6 4 7 2 8 9 Re tighten the two screws on the steel plate to 4 5 Nm See Figure 26 10 Assemble the light fixture UM 5027 ...

Page 58: ...ve to replace a spare part 6 4 10 Replacing the Bottom Cover and Converter Removal 1 Disassemble the light fixture 2 From inside the housing disconnect all cables from the LED board Replacement 1 Place the new gasket on the new bottom cover with the converter 2 Connect the LED board cable s Note the orientation and alignment of the cables in Figure 28 and Figure 29 figures RELIANCE Omni Light Main...

Page 59: ...xture 2 Make sure you have a 2 way electrical shunt jumper 2 54 mm 0 100 inch spacing Note Refer to Figure 30 figure Figure 30 2 way electrical shunt jumper Resetting procedure 1 Locate the 3 pin reset connector s on the converter For the two connector converter there is one reset connector for each side 2 Place the 2 way electrical shunt 2 54 mm spacing over the two pins marked red Note Refer to ...

Page 60: ...h 1 connector have 2 fuse resistors Converter with 2 connectors have 4 fuse resistors Resetting replacing the fuse resistors 1 Disconnect and disassemble the light fixture 2 Locate the fuse resistors Note Refer to Figure 33 and Figure 34 figures Figure 33 Converter with 1 connector Figure 34 Converter with 2 connectors 3 Remove the fuse resistors by pulling away from the converter a For converters...

Page 61: ...the old fuse resistor 5 Place the legs of the new fuse resistors in the sockets 6 Assemble the light fixture and perform a functional test UM 5027 Rev 1 0 2020 12 10 51 Copyright ADB SAFEGATE All Rights Reserved ...

Page 63: ...Power and Monitoring M 2 8 6 6 A Monitoring P 2 8 6 6 A 2A IQ0 IQ disabled 1 Q 2 8 6 6 A 2A IQ1 IQ enabled 1 Connector and Cable 1 1 x Style 6 2 pole plug 2 individual wires 2 1 x Style 1 2 pole plug 2 core cable 5 1 x flat 3 pole plug 3 individual wires2 7 No connector cable only Options 0 None Version 1 First edition Notes 1 The IQ functionality allows control and monitoring of the RELIANCE IQ I...

Page 64: ... disabled 2 Q 2 8 6 6 A 2A IQ1 IQ enabled 2 Connector and Cable 1 1 x Style 6 2 pole plug 2 individual wires 2 1 x Style 1 2 Pole Plug 2 core cable 5 1 x Flat 3 pole plug 3 individual wires3 7 No connector cable only Options 0 None Version Control 1 First edition Notes 1 Option 1 covers other compliance MOS UFC NAVAIR 2 The IQ functionality allows control and monitoring of the RELIANCE IQ IQ1 fitt...

Page 65: ...DIATE HOLDING POINT including 4 assemblies with screws and with LED cables SP 013048 Per 4 LED strip bracket assembly yellow with NIR INTERMEDIATE HOLDING POINT including 4 assemblies with screws and with LED cables SP 013049 Per 4 D OMNI 4P LED cables 4P Set of LED cables SP 6100 50 200 Per 20 E OMNI 4P Connection Board Kit Connection board kit SP 013032 Per 1 F OMNI 4P Connection Converter cable...

Page 66: ...rew for inner pan mounted by manufacturer 1 5 Nm no Loctite M4x6 Ground fixation screw for inner pan mounted by manufacturer 1 5 Nm no Loctite M4x10 Cable disc screw 2 5 Nm no Loctite RELIANCE Omni Light Spare Parts 56 Copyright ADB SAFEGATE All Rights Reserved ...

Page 67: ...d torque ADB 8 Eurobase Blue O ring SGE48001263 SGE SP24521 10 pc SGE SP24524 100 pc Metric screw kit 25 mm 1411 20 522 21 Nm Loctite 2701 Self locking nut kit H100 1411 20 430 21 Nm Loctite 2701 ADB 8 HPI Grey O ring SGE48001264 SGE SP24522 10 pc SGE SP24525 100 pc Metric screw kit 25 mm 1411 20 522 21 Nm Loctite 2701 Self locking nut kit H100 1411 20 430 21 Nm Loctite 2701 Safegate 8 135 mm RELI...

Page 68: ...nut kit H100 1411 20 430 40 Nm No Loctite Adapter ring ADB 8 12 Blue O ring SGE48001263 SGE SP24521 10 pc SGE SP24524 100 pc Metric screw kit 25 mm 1411 20 522 21 Nm Loctite 2701 Self locking nut kit H100 1411 20 430 21 Nm Loctite 2701 Adapter ring SG Thorn ID 8 12 Red O ring SGE48001298 SGE SP24523 10 pc SGE SP24526 100 pc Metric screw kit 25 mm 1411 20 522 40 Nm No Loctite Self locking nut kit H...

Page 69: ... 20 VA Note Extra losses in secondary cables or due to extra equipment e g ILCMS remotes are not included in above table these extra losses will result in a higher required size of isolation transformers Extra losses in primary cables are not included in above table these extra losses will result in a higher required CCR load Efficiency of the secondary transformer depends on the supplier of secon...

Page 71: ...late Secondary cable for a 2 5 mm2 Cu wire 2 conductors 0 6 W m Secondary cable for a 4 mm2 Cu wire 2 conductors 0 4 W m Primary cable for a 6 mm2 Cu wire 1 conductor 0 12 W m The cable between the isolation transformer and the lamp adds losses that cannot be ignored when dimensioning the circuits and selecting rating for secondary transformers and regulators WARNING Cable lengths should not excee...

Page 73: ...airport then company name prefer customer id number Contact phone number and email address Product with part number preferable or product number Have you reviewed the product s manual and troubleshooting guide Do you have a True RMS meter available and any other necessary tools Be located with the product ready to troubleshoot Note For more information see www adbsafegate com or contact ADB SAFEGA...

Page 74: ...nent parts which are fully removed separated from any customer equipment and returned will be accepted for our recycling program All items returned must be clearly labeled as follows For ROHS WEEE Recycling Sender contact information Name Business Address Phone number Main Unit Serial Number ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directives as...

Page 75: ... 46 0 40 699 17 00 Fax 46 0 40 699 17 30 Email marketing adbsafegate com Internet www adbsafegate com ADB SAFEGATE Airfield Technologies Ltd China ADB SAFEGATE China Unit 603 D Block CAMIC International Convention Center No 3 Hua Jia Di East road ChaoYang district Beijing 100102 P R China Contact Tel 86 10 8476 0106 Fax 86 10 8476 0090 Email china safegate com Internet www adbsafegate com ADB SAFE...

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