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IntelliPack Series 801T Transmitter/Alarm User's Manual                                                               mV/TC/RTD Input 
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 - 8 - 

 
In this case, use the Acromag IntelliPack Configuration Software 
to reconfigure the module and this will usually cure the problem.  
If the diagnostics continue to indicate a problem (a continuously 
flashing green LED), or if other evidence points to a problem with 
the unit, an effective and convenient fault diagnosis method is to 
exchange the questionable module with a known good unit. 

 
The IntelliPack Serial Port Adapter also contains a red LED 

visible at the small opening in the enclosure to the right of the 
RJ11 receptacle.  If this LED is OFF or Flashing and power is 
ON, then a communication interface problem exists.  Note that 
the adapter receives its power from the IntelliPack module.  A 
constant ON LED indicates a properly working and powered 
serial interface adapter. 

 
Acromag’s Application Engineers can provide further 

technical assistance if required.  When needed, complete repair 
services are available from Acromag. 
 
 

6.0  SPECIFICATIONS 

 

General:

  The IntelliPack Model 801T-0500 is a DC-powered 

transmitter which conditions either a single thermocouple, 
RTD, millivolt, or resistance input, and provides an isolated 
voltage or current output.  Isolation is supplied between the 
sensor input, the output, and power.  The 801T-1500 also 
includes a SPDT, Form C, electromechanical relay, which 
provides a local limit alarm function with isolated relay 
contacts.  This transmitter/alarm is DIN-rail mounted.   

 

The unit is configured and calibrated with our user-friendly 
Window 95

 or NT

 IntelliPack Configuration Program.  

Push-buttons on the module allow adjustment to the zero and 
full-scale points for the transmitter, plus setpoint and 
deadband adjustment for modules with the alarm option. 
Non-volatile reprogrammable memory in the module stores 
calibration and configuration information. 

 
 

MODEL NUMBER DEFINITION 
 

Transmitters are color coded with a white label.  The prefix 

“8” denotes the IntelliPack Series 800, while the “T” suffix 
specifies that this device is primarily a process transmitter. 

 

801T: 

 Transmits and isolates a single DC millivoltage, 

Thermocouple (TC), or Resistance Temperature Detector 
(RTD) Input. 

 
-X500:

  The four digits of this model suffix represent the following 

options, respectively: 

 

X = 1 with Alarm Relay, X = 0 without Alarm Relay; 
5 = Output: Transmitter Voltage or Current; 
0 = Enclosure: DIN rail mount; 
0 = Approvals: cULus Listed. 

 

 

INPUT SPECIFICATIONS 

 

Unit must be wired and configured for the intended input type 

and range (see Installation Section for details).  The unit can be 
configured to accept any one of the input types described using 
the IntelliPack Configuration Program.  The following paragraphs 
summarize this model’s input types, ranges, and applicable 
specifications.  
 

RTD:

  User configured to one of four RTD types noted in Table 4 

below.  Module provides sensor excitation, linearization, lead-
wire compensation, and sensor break detection. 

Input Reference Test Conditions:

  Pt RTD 0

C to 100

C, Ni 

RTD 0 to 50

C, Cu RTD 0 to 250

C; Ambient Temperature = 

25

C; Power Supply = 24V DC; Alarm Delay = 200ms. 

Input Configuration:

  Two, three, or four-wire (Kelvin or 

compensation loop). 

Excitation Current: 

 1mA DC typical, all types. 

Linearization: 

 Better than 

0.25

C, typical.

 

Lead-Wire Compensation:

  Inherent for 3 wire and 4 wire 

RTD’s.  The maximum lead resistance is 25

 per lead (Pt), 

20

 per lead (Ni), 10

 per lead (Cu).  All lead wires must be 

of equal size and length. 

Lead Resistance Effect:

  3.5

C per 

 of unbalance, typical 

(Pt), 1.4

C per 

 of unbalance, typical (Ni), 25.5

C per 

 of 

unbalance, typical (Cu), 

Break Detection

:  RTD sensor failure can be configured for 

either upscale or downscale detection. 
 

Table 4:  RTD Types, Ranges, and Accuracy 

 

RTD Type 

1

 

Alpha 

Range 

Typical 

Accuracy 

Pt 100

 (IEC751 

Amendment 2:1995) 

1.385 

-200 to 

+850

0.25

Pt 100

 

(Old JIS 1981) 

1.3911 

-200 to 

+850

0.25

Ni 120

 

(Minco 7-120) 

1.6720 

-  80 to 

+320

0.25

Cu 10

 

(Minco 16-9) 

1.4272 

-200 to 

+260

1.00

Resistance (Linear)

2

 

1.000 

0-500

2

 

0.05 

 

Notes (Table 4): 

1.   Alpha (

) is used to identify the particular RTD curve.  

The value of alpha is derived by dividing the resistance of 
the sensor at 100

C by the resistance at 0

C (

 = 

R

100

C

/R

0

C

).  For Pt 100

, this is 138.5

/100.0

, or 

1.385 (also shown as 0.00385

/

/

C). 

2.   The linear resistance input range approaches 0

, but 

does not include 0

.  If exactly 0

 is measured, the 

selected break detection is triggered. 

 
Thermocouple

:  User configured for eight types of 

thermocouples as shown in Table 5.  Supports J, K, T, R, S, 
E, B, and N thermocouple types.  Linearization, cold-junction 
compensation (CJC), and open circuit or lead break detection 
is included. 

TC Input Reference Test Conditions:

 

15.6mV input range 

and 10mV spans (e.g. Type J at 186

C); Ambient 

Temperature = 25

C; Power Supply = 24V DC, Alarm Delay = 

200ms. 

TC Input Bias Current

: ±25nA typical (TC break). 

Summary of Contents for IntelliPack 801T Series

Page 1: ...ER S MANUAL ACROMAG INCORPORATED 30765 South Wixom Road P O BOX 437 Wixom MI 48393 7037 U S A Tel 248 295 0880 Fax 248 624 9234 Web http www acromag com Email sales acromag com Copyright 1997 Acromag Inc Printed in the USA Data and specifications are subject to change without notice 8500568J ...

Page 2: ...life is involved It is important that the user employ satisfactory overall system design It is agreed between the Buyer and Acromag that this is the Buyer s responsibility 1 0 INTRODUCTION These instructions cover hardware functionality of the transmitter models listed in Table 1 Supplementary sheets are attached for units with special options or features Table 1 Models Covered in This Manual Seri...

Page 3: ...span calibration plus alarm setpoint and deadband adjustments to be made via module push buttons and LED s thus facilitating in field changes without having to connect a host computer Key IntelliPack 801T Features continued Fully Isolated Input power outputs and relay contacts are all isolated from each other for safety and increased noise immunity Wide Input Transfer Function Variability Proporti...

Page 4: ... and the IntelliPack module IntelliPack Software Interface Package Model 800C SIP The IntelliPack Software Interface Package combines the Configuration Software 5030 881 Alarm Configuration Manual 8500 563 Transmitter Configuration Manual 8500 570 Serial Port Adapter 5030 913 and Cable 5030 902 into a complete kit for interfacing with IntelliPack Alarms and Transmitters 2 0 PREPARATION FOR USE UNP...

Page 5: ...P terminals This jumper is installed at the factory and should be removed for current output applications Be sure to remove power and or disable the load before unplugging the terminals to uninstall the module installing or removing jumpers or before attempting service All connections must be made with power removed CAUTION Risk of Electric Shock More than one disconnect switch may be required to ...

Page 6: ...ssing the push buttons use a blunt tipped object and apply pressure gradually until you feel or hear the tactile response Note The transmitter s input type temperature units sensor break direction CJC on off TC models input wiring RTD models and output range can only be set via the IntelliPack Configuration Program For example use the software to select a Type J thermocouple degrees Celsius units ...

Page 7: ...T 1500 units is used to determine the alarm deadband Note If no push buttons are depressed for a period greater than 3 minutes then the module will automatically revert to run mode green Run LED will light and no changes will be made to the original zero full scale and optional setpoint dropout settings 4 0 THEORY OF OPERATION Refer to Simplified Schematic 4501 680 and Functional Block Diagram 450...

Page 8: ...owing options respectively X 1 with Alarm Relay X 0 without Alarm Relay 5 Output Transmitter Voltage or Current 0 Enclosure DIN rail mount 0 Approvals cULus Listed INPUT SPECIFICATIONS Unit must be wired and configured for the intended input type and range see Installation Section for details The unit can be configured to accept any one of the input types described using the IntelliPack Configurat...

Page 9: ...put Filter Bandwidth 3dB at 3Hz typical Noise Rejection Normal Mode 40dB 60Hz typical with 100 input unbalance Noise Rejection Common Mode 140dB 60Hz typical with 100 input unbalance Analog to Digital Converter A D A 16 bit converter Input Conversion Rate 5 conversions per second Input Filter Normal mode filtering plus digital filtering optimized and fixed per input range within the ADC Table 6 Re...

Page 10: ... NYLON type 6 6 polyamide thermoplastic UL94 V 2 color beige general purpose NEMA Type 1 enclosure Printed Circuit Boards Military grade FR 4 epoxy glass Shipping Weight 1 pound 0 45 Kg packed APPROVALS xxx0 0 Agency Approvals cULus Listed UL File E199702 Warning This product is not approved for hazardous location applications ENVIRONMENTAL SPECIFICATIONS Operating Temperature 25 C to 70 C 13 F to...

Page 11: ...Serial Port Adapter serves as an isolated interface converter between EIA232 and the IntelliPack s SPI port Baud Rate EIA232 19 2K baud SOFTWARE CONFIGURATION Units are fully reprogrammable via our user friendly Windows 95 or NT IntelliPack Configuration Program Model 5030 881 A cable 5030 902 and converter 5030 913 are required to complete the interface Software Interface Package 800C SIP See Dra...

Page 12: ...or jitter on the input signal has the effect of reducing narrowing the instrument s deadband and may produce contact chatter Another long term effect of contact chatter is a reduction in the life of the mechanical relay contacts To reduce this undesired effect increase the deadband setting Visual Alarm Indicator A yellow LED labeled RLY for the relay provides visual status indication of when the r...

Page 13: ...SOR EXCITATION SCREW TERMINAL NUMBER 2 3 2 5 INPUT SIGNAL INPUT RTN IN B CONDITIONING 2 1 2 2 2 4 2 6 TEMP SENSOR MOUNTED IN FIRST TWO POSITIONS OF TERMINAL BL OCK NOTE B JUMPER IN RTN FOR THERMOCOUPL E INPUT TEMP SENSOR REL AY MODEL 801T 1500 UNIT ONLY N O COM N C 4 4 4 5 4 3 NC 4 6 REL AY ISOL ATION RE LA Y OUTPUT ISOL ATION SHIEL D ISOL ATION 4 1 4 2 SHL D OUTP UT S HIE LD OUTP UT INSTAL L JUMP...

Page 14: ...RTD Sensor Millivolts A D RTD Wiring 2 3 4 Wire Analog INPUT type Sensor Trim Z FS TC RTD Linearization T C CJC On Off Digital Process Variable PV Engineering Units Degrees C F K Millivolts Reading on PC Monitor ON OFF Alarm On Off K1 Analog OUTPUT type ALARM OUTPUT BLOCK Alarm Configuration Variables High or Low Limit Alarm Relay Alarm Delay Automatic Reset or Latching Failsafe Non Failsafe Relay...

Page 15: ...NFIGURATION PORT FOR INTELLIPACK MODE SWITCH CABLE SCHEMATIC MODEL 5030 913 MODEL 5030 902 SERIAL PORT ADAPTER TO INTELLIPACK CABLE MODULE CONFIGURATION SEE USER S MANUAL SERIAL ADAPTER RELAY 1 RESET SWITCH RELAY 2 RESET SWITCH STATUS LED YELLOW RELAY 1 LED YELLOW RELAY 2 LED YELLOW NOTE USB COM SERIAL PORTS ARE OS SOFTWARE CONFIGURED ATTACH ADAPTER TO COM1 OR COM2 ON THE PC SERIES 8XXT COMPUTER C...

Page 16: ... SHLD MODE SWITCH ZERO FUL L SCAL E UP RESET SWITCH DOWN RESET SWITCH L ED YEL L OW R LY S T REL AY L ED YEL L OW STATUS L ED YEL L OW SET SWITCH CONFIGURATION PORT FOR MODUL E CONFIGURATION SEE USER S MANUAL R TERMINAL BL OCKS PL UG IN TYPE REMOVABL E NOTE TB2 2 1 2 2 ARE NOT REMOVABL E AND RESERVED FOR THE CJC TEMPERATURE SENSOR DO NOT CONNECT TO THESE TERMINAL S SHIEL DED CABL E INPUT CONNECTIO...

Page 17: ...6 TB 4 TB 3 G R O U N D CONT ACT F IGURE B R ELA Y 46 43 45 N O C O M 35 42 JMP TB 3 PWR 32 34 31 D C V D C 11 14 12 TB 2 22 15 25 23 26 DIODE DC L OAD TB 4 N C MOV AC L OAD TB 4 N C S P D T C O N TA C TS N O N O N C N O RELAY P OW E R O R O U TPU T L 1 S P D T C O N TA C TS T YPICAL DIN RAI L MOUNT ED RELAY INTERPOSING RELAY CONNECTIONS T YPICAL DIN RAI L MOUNT ED RELAY IN DE ENERGI Z ED CONDIT I...

Page 18: ..._________________________________ 18 RUN Acromag RLY S T Z FS 118 9 4 68 95 3 3 75 MODE S E T D IN EN 50022 35mm T R AIL D IN MOU N TIN G C L 2 34 59 4 SC R EWD R IVER SLOT FOR R EMOVAL FR OM T R AIL 4 35 110 5 3 90 99 1 4501 642A NOTE ALL DIMENSION ARE IN INCHES MILLIMETERS R INTELLIPACK TRANSMITTER 1 05 26 7 ENCLOSURE DIMENSIONS ...

Page 19: ..._____________________________________________________________________ 19 REVISION HISTORY The following table details the revision history for this document Release Date Version EGR DOC Description of Revision 3 AUG 2017 J CAP JAA Remove CE Mark due to non RoHS compliant part Refer to ECN 17G016 ...

Page 20: ...IntelliPack Series 801T Transmitter Alarm User s Manual mV TC RTD Input ___________________________________________________________________________________________ 20 Notes ...

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