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IntelliPack Series 801T Transmitter/Alarm User's Manual                                                               mV/TC/RTD Input 
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 - 4 - 

 

 

Configurable Latching or Momentary Alarms

 - May be 

configured with an automatic alarm reset, or a latching alarm 
with manual push-button or software reset. 

 

Configurable Relay Time Delay Filters Transients

 - 

Useful for increased noise immunity and to filter transients. 

 

ACCESSORY ITEMS 

 

The following IntelliPack accessories are available from 

Acromag.  Acromag also offers other standard and custom 
transmitter and alarm types to serve a wide range of applications 
(please consult the factory). 

 
IntelliPack Configuration Software (Model 5030-881) 

 
IntelliPack alarms and transmitters are configured with this 

user-friendly Windows 95

 or NT

 

Configuration Program.  This 

software package includes the IntelliPack Alarm Configuration 
Manual (8500-563) and IntelliPack Transmitter Configuration 
Manual (8500-570).  These manuals describe software operation 
and various alarm and transmitter functions in detail.  The 
Configuration Software also includes an on-line help function.  All 
transmitter and alarm functions are programmable and 
downloadable to the modules via this software.  Non-volatile 
memory provides program, configuration, and data storage within 
the IntelliPack.

 

 
IntelliPack Serial Port Adapter (Model 5030-913) 
 

This adapter serves as an isolated interface converter 

between the EIA232 serial port of the host computer and the 
Serial Peripheral Interface (SPI) port of the IntelliPack module.  It 
is used in conjunction with the Acromag IntelliPack Configuration 
Software to program and configure the modules.  This adapter 
requires no user adjustment, no external power, and operates 
transparent to the user.  It receives its power from the IntelliPack 
module.  The adapter has a DB9S connector that mates to the 
common DB9P serial port connector of a host computer.  The 
adapter also has a 6-wire

 

RJ11 phone jack to connect to the 

IntelliPack alarm module via a separate interconnecting cable 
(described below).  Refer to Drawing 4501-635 for computer to 
IntelliPack connection details. 

 
IntelliPack Cable (Model 5030-902) 
 

This 6-wire cable is used to connect the SPI port of the 

IntelliPack Serial Port Adapter to the IntelliPack.  This cable 
carries the SPI data and clock signals, reset signal, and +5V 
power and ground signals.  The cable is 6 feet long and has a 6-
wire RJ11 plug at both ends which snap into jacks on the Serial 
Port Adapter and the IntelliPack module. 

 
IntelliPack Software Interface Package (Model 800C-SIP) 
 

The IntelliPack Software Interface Package combines the 

Configuration Software (5030-881), Alarm Configuration Manual 
(8500-563), Transmitter Configuration Manual (8500-570), Serial 
Port Adapter (5030-913), and Cable (5030-902), into a complete 
kit for interfacing with IntelliPack Alarms and Transmitters. 

 

 

2.0  PREPARATION FOR USE 

 

UNPACKING AND INSPECTION 

 

Upon receipt of this product, inspect the shipping carton for 

evidence of mishandling during transit.   If the shipping carton is 
badly damaged or water stained, request that the carrier's agent 
be present when the carton is opened.  If the carrier's agent is 
absent when the carton is opened and the contents of the carton 
are damaged, keep the carton and packing material for the 
agent's inspection.  For repairs to a product damaged in 
shipment, refer to the Acromag Service Policy to obtain return 
instructions.  It is suggested that salvageable shipping cartons 
and packing material be saved for future use in the event the 
product must be shipped. 

 

This module is physically protected 
with packing material and electrically 
protected with an anti-static bag during 
shipment.  However, it is 
recommended that the module be 
visually inspected for evidence of 
mishandling prior to applying power. 
 
This circuit utilizes static sensitive 
components and should only be 
handled at a static-safe workstation. 
 
 

INSTALLATION 

 

The transmitter module is packaged in a general purpose 

plastic enclosure.  Use an auxiliary enclosure to protect the unit in 
unfavorable environments or vulnerable locations, or to maintain 
conformance to applicable safety standards.  Stay within the 
specified operating temperature range.  As shipped from the 
factory, the unit is factory calibrated for all valid input ranges and 
has the default configuration shown in Table 2 below: 

 
WARNING: 

 Applicable IEC Safety Standards may require that 

this device be mounted within an approved metal enclosure or 
sub-system, particularly for applications with voltages greater 
than or equal to 75VDC or 50VAC. 

 

Table 2:  801T Default Factory Configuration 

PARAMETER 

CONFIGURATION/CALIBRATION 

Input Range 

J TC Type (-210

C to +760

C) 

Temp Units 

CJC 

Enabled 

Samples 

N=1 (No Input Averaging) 

Sensor Break 

Upscale 

Output Range 

0 to 10V DC (Jumper Installed) 

Output Mode 

Normal Acting (Ascending Signal) 

Transmitter Scaling 

 

Input for 0% Output = -210

Input for 100% Output = +760

C. 

Computation 

None (Directly Proportional) 

Alarm Mode 

High Limit 

Setpoint 

200

Deadband 

1.0

Operating Mode 

Failsafe 

Time Delay 

200ms 

Reset Type 

Automatic (momentary) 

Shaded entries apply to Model 801T-1500 units which also 
include alarm relay functionality. 

 

Summary of Contents for IntelliPack 801T Series

Page 1: ...ER S MANUAL ACROMAG INCORPORATED 30765 South Wixom Road P O BOX 437 Wixom MI 48393 7037 U S A Tel 248 295 0880 Fax 248 624 9234 Web http www acromag com Email sales acromag com Copyright 1997 Acromag Inc Printed in the USA Data and specifications are subject to change without notice 8500568J ...

Page 2: ...life is involved It is important that the user employ satisfactory overall system design It is agreed between the Buyer and Acromag that this is the Buyer s responsibility 1 0 INTRODUCTION These instructions cover hardware functionality of the transmitter models listed in Table 1 Supplementary sheets are attached for units with special options or features Table 1 Models Covered in This Manual Seri...

Page 3: ...span calibration plus alarm setpoint and deadband adjustments to be made via module push buttons and LED s thus facilitating in field changes without having to connect a host computer Key IntelliPack 801T Features continued Fully Isolated Input power outputs and relay contacts are all isolated from each other for safety and increased noise immunity Wide Input Transfer Function Variability Proporti...

Page 4: ... and the IntelliPack module IntelliPack Software Interface Package Model 800C SIP The IntelliPack Software Interface Package combines the Configuration Software 5030 881 Alarm Configuration Manual 8500 563 Transmitter Configuration Manual 8500 570 Serial Port Adapter 5030 913 and Cable 5030 902 into a complete kit for interfacing with IntelliPack Alarms and Transmitters 2 0 PREPARATION FOR USE UNP...

Page 5: ...P terminals This jumper is installed at the factory and should be removed for current output applications Be sure to remove power and or disable the load before unplugging the terminals to uninstall the module installing or removing jumpers or before attempting service All connections must be made with power removed CAUTION Risk of Electric Shock More than one disconnect switch may be required to ...

Page 6: ...ssing the push buttons use a blunt tipped object and apply pressure gradually until you feel or hear the tactile response Note The transmitter s input type temperature units sensor break direction CJC on off TC models input wiring RTD models and output range can only be set via the IntelliPack Configuration Program For example use the software to select a Type J thermocouple degrees Celsius units ...

Page 7: ...T 1500 units is used to determine the alarm deadband Note If no push buttons are depressed for a period greater than 3 minutes then the module will automatically revert to run mode green Run LED will light and no changes will be made to the original zero full scale and optional setpoint dropout settings 4 0 THEORY OF OPERATION Refer to Simplified Schematic 4501 680 and Functional Block Diagram 450...

Page 8: ...owing options respectively X 1 with Alarm Relay X 0 without Alarm Relay 5 Output Transmitter Voltage or Current 0 Enclosure DIN rail mount 0 Approvals cULus Listed INPUT SPECIFICATIONS Unit must be wired and configured for the intended input type and range see Installation Section for details The unit can be configured to accept any one of the input types described using the IntelliPack Configurat...

Page 9: ...put Filter Bandwidth 3dB at 3Hz typical Noise Rejection Normal Mode 40dB 60Hz typical with 100 input unbalance Noise Rejection Common Mode 140dB 60Hz typical with 100 input unbalance Analog to Digital Converter A D A 16 bit converter Input Conversion Rate 5 conversions per second Input Filter Normal mode filtering plus digital filtering optimized and fixed per input range within the ADC Table 6 Re...

Page 10: ... NYLON type 6 6 polyamide thermoplastic UL94 V 2 color beige general purpose NEMA Type 1 enclosure Printed Circuit Boards Military grade FR 4 epoxy glass Shipping Weight 1 pound 0 45 Kg packed APPROVALS xxx0 0 Agency Approvals cULus Listed UL File E199702 Warning This product is not approved for hazardous location applications ENVIRONMENTAL SPECIFICATIONS Operating Temperature 25 C to 70 C 13 F to...

Page 11: ...Serial Port Adapter serves as an isolated interface converter between EIA232 and the IntelliPack s SPI port Baud Rate EIA232 19 2K baud SOFTWARE CONFIGURATION Units are fully reprogrammable via our user friendly Windows 95 or NT IntelliPack Configuration Program Model 5030 881 A cable 5030 902 and converter 5030 913 are required to complete the interface Software Interface Package 800C SIP See Dra...

Page 12: ...or jitter on the input signal has the effect of reducing narrowing the instrument s deadband and may produce contact chatter Another long term effect of contact chatter is a reduction in the life of the mechanical relay contacts To reduce this undesired effect increase the deadband setting Visual Alarm Indicator A yellow LED labeled RLY for the relay provides visual status indication of when the r...

Page 13: ...SOR EXCITATION SCREW TERMINAL NUMBER 2 3 2 5 INPUT SIGNAL INPUT RTN IN B CONDITIONING 2 1 2 2 2 4 2 6 TEMP SENSOR MOUNTED IN FIRST TWO POSITIONS OF TERMINAL BL OCK NOTE B JUMPER IN RTN FOR THERMOCOUPL E INPUT TEMP SENSOR REL AY MODEL 801T 1500 UNIT ONLY N O COM N C 4 4 4 5 4 3 NC 4 6 REL AY ISOL ATION RE LA Y OUTPUT ISOL ATION SHIEL D ISOL ATION 4 1 4 2 SHL D OUTP UT S HIE LD OUTP UT INSTAL L JUMP...

Page 14: ...RTD Sensor Millivolts A D RTD Wiring 2 3 4 Wire Analog INPUT type Sensor Trim Z FS TC RTD Linearization T C CJC On Off Digital Process Variable PV Engineering Units Degrees C F K Millivolts Reading on PC Monitor ON OFF Alarm On Off K1 Analog OUTPUT type ALARM OUTPUT BLOCK Alarm Configuration Variables High or Low Limit Alarm Relay Alarm Delay Automatic Reset or Latching Failsafe Non Failsafe Relay...

Page 15: ...NFIGURATION PORT FOR INTELLIPACK MODE SWITCH CABLE SCHEMATIC MODEL 5030 913 MODEL 5030 902 SERIAL PORT ADAPTER TO INTELLIPACK CABLE MODULE CONFIGURATION SEE USER S MANUAL SERIAL ADAPTER RELAY 1 RESET SWITCH RELAY 2 RESET SWITCH STATUS LED YELLOW RELAY 1 LED YELLOW RELAY 2 LED YELLOW NOTE USB COM SERIAL PORTS ARE OS SOFTWARE CONFIGURED ATTACH ADAPTER TO COM1 OR COM2 ON THE PC SERIES 8XXT COMPUTER C...

Page 16: ... SHLD MODE SWITCH ZERO FUL L SCAL E UP RESET SWITCH DOWN RESET SWITCH L ED YEL L OW R LY S T REL AY L ED YEL L OW STATUS L ED YEL L OW SET SWITCH CONFIGURATION PORT FOR MODUL E CONFIGURATION SEE USER S MANUAL R TERMINAL BL OCKS PL UG IN TYPE REMOVABL E NOTE TB2 2 1 2 2 ARE NOT REMOVABL E AND RESERVED FOR THE CJC TEMPERATURE SENSOR DO NOT CONNECT TO THESE TERMINAL S SHIEL DED CABL E INPUT CONNECTIO...

Page 17: ...6 TB 4 TB 3 G R O U N D CONT ACT F IGURE B R ELA Y 46 43 45 N O C O M 35 42 JMP TB 3 PWR 32 34 31 D C V D C 11 14 12 TB 2 22 15 25 23 26 DIODE DC L OAD TB 4 N C MOV AC L OAD TB 4 N C S P D T C O N TA C TS N O N O N C N O RELAY P OW E R O R O U TPU T L 1 S P D T C O N TA C TS T YPICAL DIN RAI L MOUNT ED RELAY INTERPOSING RELAY CONNECTIONS T YPICAL DIN RAI L MOUNT ED RELAY IN DE ENERGI Z ED CONDIT I...

Page 18: ..._________________________________ 18 RUN Acromag RLY S T Z FS 118 9 4 68 95 3 3 75 MODE S E T D IN EN 50022 35mm T R AIL D IN MOU N TIN G C L 2 34 59 4 SC R EWD R IVER SLOT FOR R EMOVAL FR OM T R AIL 4 35 110 5 3 90 99 1 4501 642A NOTE ALL DIMENSION ARE IN INCHES MILLIMETERS R INTELLIPACK TRANSMITTER 1 05 26 7 ENCLOSURE DIMENSIONS ...

Page 19: ..._____________________________________________________________________ 19 REVISION HISTORY The following table details the revision history for this document Release Date Version EGR DOC Description of Revision 3 AUG 2017 J CAP JAA Remove CE Mark due to non RoHS compliant part Refer to ECN 17G016 ...

Page 20: ...IntelliPack Series 801T Transmitter Alarm User s Manual mV TC RTD Input ___________________________________________________________________________________________ 20 Notes ...

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