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IntelliPack Series 801T Transmitter/Alarm User's Manual                                                               mV/TC/RTD Input 
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 - 5 - 

 
Your application may differ from the default configuration and 

will require that the transmitter be reconfigured to suit your needs.  
This is accomplished with Acromag’s user-friendly Windows 95

 

or NT

 Configuration Program and Serial Port Adapter.  

Configuration is normally done prior to field installation since field 
configurability via the module’s push-buttons is generally limited 
to zero, full-scale, setpoint, and dropout adjustments.  See the 
Transmitter Configuration Manual (8500-570) for instructions. 
 

Jumper Installation (For Voltage Output Only) 
 

For voltage output, a short jumper must be installed between 

the outp

ut “I+” and “JMP” terminals.  A jumper wire has been 

included with the unit and is already installed between the “JMP” 
and I+ terminals.  Verify jumper installation if your application 
requires output voltage.  Remove this jumper for current output 
applications.  Refer to the Electrical Connections Drawing  
4501-681. 

 
Mounting:  

Refer to Enclosure Dimensions Drawing 4501-642 for 

mounting and clearance dimensions. 

 
DIN Rail Mounting:

  This module can be mounted on "T" 

type DIN rails.  Use suitable fastening hardware to secure the 
DIN rail to the mounting surface.  Units may be mounted 
side-by-side on 1-inch centers for limited space applications. 

 
"T" Rail (35mm), Type EN50022:  

To attach a module to this 

style of DIN rail, angle the top of the unit towards the rail and 
locate the top groove of the adapter over the upper lip of the 
rail.  Firmly push the unit towards the rail until it snaps solidly 
into place.  To remove a module, first separate the input 
terminal block(s) from the bottom side of the module to 
create a clearance to the DIN mounting area.  Next, insert a 
screwdriver into the lower arm of the DIN rail connector and 
use it as a lever to force the connector down until the unit 
disengages from the rail. 

 
Electrical Connections 

 

Output, power, and relay terminals can accommodate wire 

from 12-24 AWG, stranded or solid copper.  Strip back wire 
insulation 1/4-inch on each lead before installing into the terminal 
block.  Input wiring should be shielded twisted-pair.  Since 
common mode voltages can exist on signal wiring, adequate wire 
insulation should be used and proper wiring practices followed.  It 
is recommended that transmitter output and power wiring be 
separated from the input signal wiring for safety, as well as for 
low noise pickup.  Note that input, power, output, and relay 
terminal blocks are a plug-in type and can be easily removed to 
facilitate module removal or replacement without removing 
individual wires.  If your application requires voltage output, you 
must install a jumper between the out

put “I+” and “JMP” 

terminals.  This jumper is installed at the factory and should be 
removed for current output applications.  Be sure to remove 
power and/or disable the load before unplugging the terminals to 
uninstall the module, installing or removing jumpers, or before 
attempting service.  All connections must be made with power 
removed. 
 

CAUTION:

  Risk of Electric Shock - More than one 

disconnect switch may be required to de-energize the 
equipment before servicing. 

 

 
1.

   Power:

  Refer to Electrical Connections Drawing 4501-681.  

Variations in power supply voltage within rated limits has 
negligible effect on module accuracy.  For supply 
connections, use No. 14 AWG wires rated for at least 75

C.  

The power terminal is diode-coupled for reverse polarity 
protection. 

 
2.

   Input:  

Connect input per Electrical Connections Drawing  

4501-681.  Observe proper polarity when making connections 
(see label for input type). 

 
3.

   Analog Output Connections

:  Wire outputs as shown in 

Electrical Connections Drawing 4501-681.  For voltage 
output, you must also install a jumper between the output “I+” 
and “JMP” terminals (installed at the factory).  Remove this 
jumper for current output. 

 

Note: 

 For sensitive applications, high frequency noise may 

be reduced by placing a 0.1uF capacitor directly across the 
load. 
 

4.

   Output Relay Contacts

:  Wire relay contacts as shown in 

Electrical Connections Drawing 4501-

681.  See the “Alarm 

Relay Specifications” for power capacity.  If necessary, an 
interposing relay can be used to switch higher currents as 
shown in Interposing Relay Connection Drawing 4501-646.  

 

Electromechanical Relay Contact Protection:

  To 

maximize relay life with inductive loads, external protection is 
required.  For DC inductive loads, place a diode across the 
load (1N4006 or equivalent) with cathode to (+) and anode to 
(-).  For AC inductive loads, place a Metal Oxide Varistor 
(MOV) across the load.  See Relay Contact Protection 
Drawing 4501-646 for details. 

 

IMPORTANT:

  Noise and/or jitter on the input signal has the 

effect of reducing (narrowing) the instrument’s deadband and 
may produce contact chatter.  The long term effect of this will 
reduce the life of mechanical relays.  To reduce this 
undesired effect, you should increase the effective deadband.  
Note that the input averaging function of this transmitter may 
also be used to reduce contact chatter. 

 
5.

   Grounding:

  See Electrical Connections Drawing 4501-681. 

The module housing is plastic and does not require an earth 
ground connection.  However, there are mounting positions 
on the output terminals to connect a cable shield, plus earth 
ground.  These connections are isolated from the internal 
circuit and are recommended to minimize noise and help 
protect the unit from damaging I/O transients. 

 

WARNING:

  For compliance to applicable safety and 

performance standards, the use of shielded cable is 
recommended as shown in Drawing 4501-681.  Further, the 
application of earth ground must be in place as shown in 
Drawing 4501-681.  Failure to adhere to sound wiring and 
grounding practices may compromise safety & performance.

 

 

Summary of Contents for IntelliPack 801T Series

Page 1: ...ER S MANUAL ACROMAG INCORPORATED 30765 South Wixom Road P O BOX 437 Wixom MI 48393 7037 U S A Tel 248 295 0880 Fax 248 624 9234 Web http www acromag com Email sales acromag com Copyright 1997 Acromag Inc Printed in the USA Data and specifications are subject to change without notice 8500568J ...

Page 2: ...life is involved It is important that the user employ satisfactory overall system design It is agreed between the Buyer and Acromag that this is the Buyer s responsibility 1 0 INTRODUCTION These instructions cover hardware functionality of the transmitter models listed in Table 1 Supplementary sheets are attached for units with special options or features Table 1 Models Covered in This Manual Seri...

Page 3: ...span calibration plus alarm setpoint and deadband adjustments to be made via module push buttons and LED s thus facilitating in field changes without having to connect a host computer Key IntelliPack 801T Features continued Fully Isolated Input power outputs and relay contacts are all isolated from each other for safety and increased noise immunity Wide Input Transfer Function Variability Proporti...

Page 4: ... and the IntelliPack module IntelliPack Software Interface Package Model 800C SIP The IntelliPack Software Interface Package combines the Configuration Software 5030 881 Alarm Configuration Manual 8500 563 Transmitter Configuration Manual 8500 570 Serial Port Adapter 5030 913 and Cable 5030 902 into a complete kit for interfacing with IntelliPack Alarms and Transmitters 2 0 PREPARATION FOR USE UNP...

Page 5: ...P terminals This jumper is installed at the factory and should be removed for current output applications Be sure to remove power and or disable the load before unplugging the terminals to uninstall the module installing or removing jumpers or before attempting service All connections must be made with power removed CAUTION Risk of Electric Shock More than one disconnect switch may be required to ...

Page 6: ...ssing the push buttons use a blunt tipped object and apply pressure gradually until you feel or hear the tactile response Note The transmitter s input type temperature units sensor break direction CJC on off TC models input wiring RTD models and output range can only be set via the IntelliPack Configuration Program For example use the software to select a Type J thermocouple degrees Celsius units ...

Page 7: ...T 1500 units is used to determine the alarm deadband Note If no push buttons are depressed for a period greater than 3 minutes then the module will automatically revert to run mode green Run LED will light and no changes will be made to the original zero full scale and optional setpoint dropout settings 4 0 THEORY OF OPERATION Refer to Simplified Schematic 4501 680 and Functional Block Diagram 450...

Page 8: ...owing options respectively X 1 with Alarm Relay X 0 without Alarm Relay 5 Output Transmitter Voltage or Current 0 Enclosure DIN rail mount 0 Approvals cULus Listed INPUT SPECIFICATIONS Unit must be wired and configured for the intended input type and range see Installation Section for details The unit can be configured to accept any one of the input types described using the IntelliPack Configurat...

Page 9: ...put Filter Bandwidth 3dB at 3Hz typical Noise Rejection Normal Mode 40dB 60Hz typical with 100 input unbalance Noise Rejection Common Mode 140dB 60Hz typical with 100 input unbalance Analog to Digital Converter A D A 16 bit converter Input Conversion Rate 5 conversions per second Input Filter Normal mode filtering plus digital filtering optimized and fixed per input range within the ADC Table 6 Re...

Page 10: ... NYLON type 6 6 polyamide thermoplastic UL94 V 2 color beige general purpose NEMA Type 1 enclosure Printed Circuit Boards Military grade FR 4 epoxy glass Shipping Weight 1 pound 0 45 Kg packed APPROVALS xxx0 0 Agency Approvals cULus Listed UL File E199702 Warning This product is not approved for hazardous location applications ENVIRONMENTAL SPECIFICATIONS Operating Temperature 25 C to 70 C 13 F to...

Page 11: ...Serial Port Adapter serves as an isolated interface converter between EIA232 and the IntelliPack s SPI port Baud Rate EIA232 19 2K baud SOFTWARE CONFIGURATION Units are fully reprogrammable via our user friendly Windows 95 or NT IntelliPack Configuration Program Model 5030 881 A cable 5030 902 and converter 5030 913 are required to complete the interface Software Interface Package 800C SIP See Dra...

Page 12: ...or jitter on the input signal has the effect of reducing narrowing the instrument s deadband and may produce contact chatter Another long term effect of contact chatter is a reduction in the life of the mechanical relay contacts To reduce this undesired effect increase the deadband setting Visual Alarm Indicator A yellow LED labeled RLY for the relay provides visual status indication of when the r...

Page 13: ...SOR EXCITATION SCREW TERMINAL NUMBER 2 3 2 5 INPUT SIGNAL INPUT RTN IN B CONDITIONING 2 1 2 2 2 4 2 6 TEMP SENSOR MOUNTED IN FIRST TWO POSITIONS OF TERMINAL BL OCK NOTE B JUMPER IN RTN FOR THERMOCOUPL E INPUT TEMP SENSOR REL AY MODEL 801T 1500 UNIT ONLY N O COM N C 4 4 4 5 4 3 NC 4 6 REL AY ISOL ATION RE LA Y OUTPUT ISOL ATION SHIEL D ISOL ATION 4 1 4 2 SHL D OUTP UT S HIE LD OUTP UT INSTAL L JUMP...

Page 14: ...RTD Sensor Millivolts A D RTD Wiring 2 3 4 Wire Analog INPUT type Sensor Trim Z FS TC RTD Linearization T C CJC On Off Digital Process Variable PV Engineering Units Degrees C F K Millivolts Reading on PC Monitor ON OFF Alarm On Off K1 Analog OUTPUT type ALARM OUTPUT BLOCK Alarm Configuration Variables High or Low Limit Alarm Relay Alarm Delay Automatic Reset or Latching Failsafe Non Failsafe Relay...

Page 15: ...NFIGURATION PORT FOR INTELLIPACK MODE SWITCH CABLE SCHEMATIC MODEL 5030 913 MODEL 5030 902 SERIAL PORT ADAPTER TO INTELLIPACK CABLE MODULE CONFIGURATION SEE USER S MANUAL SERIAL ADAPTER RELAY 1 RESET SWITCH RELAY 2 RESET SWITCH STATUS LED YELLOW RELAY 1 LED YELLOW RELAY 2 LED YELLOW NOTE USB COM SERIAL PORTS ARE OS SOFTWARE CONFIGURED ATTACH ADAPTER TO COM1 OR COM2 ON THE PC SERIES 8XXT COMPUTER C...

Page 16: ... SHLD MODE SWITCH ZERO FUL L SCAL E UP RESET SWITCH DOWN RESET SWITCH L ED YEL L OW R LY S T REL AY L ED YEL L OW STATUS L ED YEL L OW SET SWITCH CONFIGURATION PORT FOR MODUL E CONFIGURATION SEE USER S MANUAL R TERMINAL BL OCKS PL UG IN TYPE REMOVABL E NOTE TB2 2 1 2 2 ARE NOT REMOVABL E AND RESERVED FOR THE CJC TEMPERATURE SENSOR DO NOT CONNECT TO THESE TERMINAL S SHIEL DED CABL E INPUT CONNECTIO...

Page 17: ...6 TB 4 TB 3 G R O U N D CONT ACT F IGURE B R ELA Y 46 43 45 N O C O M 35 42 JMP TB 3 PWR 32 34 31 D C V D C 11 14 12 TB 2 22 15 25 23 26 DIODE DC L OAD TB 4 N C MOV AC L OAD TB 4 N C S P D T C O N TA C TS N O N O N C N O RELAY P OW E R O R O U TPU T L 1 S P D T C O N TA C TS T YPICAL DIN RAI L MOUNT ED RELAY INTERPOSING RELAY CONNECTIONS T YPICAL DIN RAI L MOUNT ED RELAY IN DE ENERGI Z ED CONDIT I...

Page 18: ..._________________________________ 18 RUN Acromag RLY S T Z FS 118 9 4 68 95 3 3 75 MODE S E T D IN EN 50022 35mm T R AIL D IN MOU N TIN G C L 2 34 59 4 SC R EWD R IVER SLOT FOR R EMOVAL FR OM T R AIL 4 35 110 5 3 90 99 1 4501 642A NOTE ALL DIMENSION ARE IN INCHES MILLIMETERS R INTELLIPACK TRANSMITTER 1 05 26 7 ENCLOSURE DIMENSIONS ...

Page 19: ..._____________________________________________________________________ 19 REVISION HISTORY The following table details the revision history for this document Release Date Version EGR DOC Description of Revision 3 AUG 2017 J CAP JAA Remove CE Mark due to non RoHS compliant part Refer to ECN 17G016 ...

Page 20: ...IntelliPack Series 801T Transmitter Alarm User s Manual mV TC RTD Input ___________________________________________________________________________________________ 20 Notes ...

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