Acromag IntelliPack 801T Series User Manual Download Page 10

IntelliPack Series 801T Transmitter/Alarm User's Manual                                                               mV/TC/RTD Input 
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General Output Specifications 

Digital-to-Analog Converter:

  Analog Devices AD420AR-32, 

16-bit 

-

.   

Integral Non-Linearity:

 

0.002% (

1.4LSB) of span typical, 

0.012% (

7.9LSB) of span maximum, for ranges utilizing 

full output span (0-24mA, 0-10V DC). 

Output Temperature Drift:

  Better than 

20ppm/

C Typical, 

50ppm/

C Maximum. 

Output Conversion Rate:

  5 conversion per second. 

Output Settling Time:

  3ms to 0.1% of full-scale. 

 

RELAY OUTPUT SPECIFICATIONS 

 

Output Relay (801T-1500 Units Only):  One independent 

Single Pole Double Throw (SPDT), Form C, electromagnetic, dry-
contact sealed relay.  

Note:

  to control a higher amperage device, 

such as a pump, an interposing relay may be used (see Drawing 
4501-646). 

 

Electrical Life - CSA Ratings:

 

25VDC, 5A, 10

5

 operations, resistive. 

48VDC, 0.8A, 10

5

 operations, resistive. 

240VDC, 0.1A, 10

5

 operations, resistive. 

120VAC, 5A, 3x10

4

 operations, resistive. 

240VAC, 5A, 3x10

4

 operations, resistive. 

Contact Material:

  Silver-cadmium oxide (AgCdO). 

Initial Dielectric Strength:

  Between open contacts: 

1000VAC rms. 

Expected Mechanical Life:

  20 million operations.  External 

relay contact protection is required for use with inductive 
loads (see Contact Protection Drawing 4501-646). 

Relay Response (No Relay Time Delay):

  Relay contacts 

will switch within 300ms typical, for an input step change from 
10% of span on one side of an alarm point to 5% of span on 
the other side of the alarm point. 

 

ENCLOSURE/PHYSICAL SPECIFICATIONS 

 

See Enclosure Dimensions Drawing 4501-642.  Units are 

packaged in a general purpose plastic enclosure that is DIN rail 
mountable for flexible, high density (approximately 1” wide per 
unit) mounting. 
 

Dimensions

:  Width = 1.05 inches, Height = 4.68 inches, Depth 

= 4.35 inches (see Drawing 4501-642). 

DIN Rail Mounting (-xx0x):

  

DIN rail mount, Type EN50022; “T” 

rail (35mm). 

Connectors:

  Removable plug-in terminal blocks; Current/ 

Voltage Ratings: 15A/300V; Wire Range: AWG #12-24, 
stranded or solid copper; separate terminal blocks are 
provided for input, power & relay contacts.  For supply 
connections, use No. 14 AWG copper wires rated for at least 
75

C. 

Case Material:

  Self-extinguishing NYLON type 6.6 polyamide 

thermoplastic UL94 V-2, color beige; general purpose NEMA 
Type 1 enclosure. 

Printed Circuit Boards:

  Military grade FR-4 epoxy glass. 

Shipping Weight: 

1 pound (0.45 Kg) packed. 

 

 

APPROVALS (-xxx0) 

 
0

:     Agency Approvals - cULus Listed, UL File E199702.

 

 
Warning:

  This product is not approved for hazardous location  

                  applications. 

 

ENVIRONMENTAL SPECIFICATIONS 

 
Operating Temperature:  

 -25

C to +70

C (-13

F to +158

F). 

Storage Temperature:  

-40

C to +85

C (-40

F to +185

F). 

Relative Humidity:

  5 to 95% non-condensing. 

Power Requirements:

  +10V Minimum to +36V DC Maximum.  

Current draw is a function of supply voltage (see Table 8).  
Current shown assumes the input excitation supply is 
delivering 1mA, the output circuit is at 20mA, and the Serial 
Port Adapter is connected.  An internal diode provides 
reverse polarity protection.  

 

CAUTION:

  Do not exceed 36VDC peak, to avoid 

                   damage to the module.

 

 

Table 8:  801T Supply Current 

Supply  

801T-0500 

801T-1500 (Relay Energized) 

10V 

140mA 

175mA 

12V 

120mA 

145mA 

15V 

95mA 

120mA 

24V 

65mA 

75mA 

36V 

50mA 

60mA 

Note:

  Disconnecting the Serial Port Adapter will reduce 

current consumption 12% on average. 

 
IMPORTANT 

– External Fuse:  

If unit is powered from a supply 

capable of delivering more than 1A to the unit, it is recommended 
that this current be limited via a high surge tolerant fuse rated for 
a current of 1A or less (for example, see Bel Fuse MJS1). 

 
Power Supply Effect:   

DC Volts:  

Less than 

0.001% of output span change per 

volt DC for rated power supply variations. 

60/120 Hz Ripple:

  Less than 0.01% of output span per volt 

peak-to-peak of power supply ripple. 

Isolation: 

 Input, output, power, and optional relay output circuits 

are isolated from each other for common-mode voltages up 
to 250VAC, or 354V DC off DC power ground, on a 
continuous basis (will withstand 1500VAC dielectric strength 
test for one minute without breakdown).  This complies with 
test requirements of ANSI/ISA-82.01-1988 for the voltage 
rating specified.  

Installation Category:

  Designed to operate in an Overvoltage 

Category II environment per IEC 1010-1 (1990). 

Radiated Field Immunity (RFI):

  Complies with IEC1000-4-3 

Level 3 (10V/M, 80 to 1000MHz AM & 900MHz keyed) and 
European Norm EN50082-1. 

Electromagnetic Interference Immunity (EMI):

  No relay trips 

will occur beyond 

0.25% of input span from setpoint and no 

output shifts will occur beyond 

0.25% of span under the 

influence of EMI from switching solenoids, commutator 
motors, and drill motors. 

Summary of Contents for IntelliPack 801T Series

Page 1: ...ER S MANUAL ACROMAG INCORPORATED 30765 South Wixom Road P O BOX 437 Wixom MI 48393 7037 U S A Tel 248 295 0880 Fax 248 624 9234 Web http www acromag com Email sales acromag com Copyright 1997 Acromag Inc Printed in the USA Data and specifications are subject to change without notice 8500568J ...

Page 2: ...life is involved It is important that the user employ satisfactory overall system design It is agreed between the Buyer and Acromag that this is the Buyer s responsibility 1 0 INTRODUCTION These instructions cover hardware functionality of the transmitter models listed in Table 1 Supplementary sheets are attached for units with special options or features Table 1 Models Covered in This Manual Seri...

Page 3: ...span calibration plus alarm setpoint and deadband adjustments to be made via module push buttons and LED s thus facilitating in field changes without having to connect a host computer Key IntelliPack 801T Features continued Fully Isolated Input power outputs and relay contacts are all isolated from each other for safety and increased noise immunity Wide Input Transfer Function Variability Proporti...

Page 4: ... and the IntelliPack module IntelliPack Software Interface Package Model 800C SIP The IntelliPack Software Interface Package combines the Configuration Software 5030 881 Alarm Configuration Manual 8500 563 Transmitter Configuration Manual 8500 570 Serial Port Adapter 5030 913 and Cable 5030 902 into a complete kit for interfacing with IntelliPack Alarms and Transmitters 2 0 PREPARATION FOR USE UNP...

Page 5: ...P terminals This jumper is installed at the factory and should be removed for current output applications Be sure to remove power and or disable the load before unplugging the terminals to uninstall the module installing or removing jumpers or before attempting service All connections must be made with power removed CAUTION Risk of Electric Shock More than one disconnect switch may be required to ...

Page 6: ...ssing the push buttons use a blunt tipped object and apply pressure gradually until you feel or hear the tactile response Note The transmitter s input type temperature units sensor break direction CJC on off TC models input wiring RTD models and output range can only be set via the IntelliPack Configuration Program For example use the software to select a Type J thermocouple degrees Celsius units ...

Page 7: ...T 1500 units is used to determine the alarm deadband Note If no push buttons are depressed for a period greater than 3 minutes then the module will automatically revert to run mode green Run LED will light and no changes will be made to the original zero full scale and optional setpoint dropout settings 4 0 THEORY OF OPERATION Refer to Simplified Schematic 4501 680 and Functional Block Diagram 450...

Page 8: ...owing options respectively X 1 with Alarm Relay X 0 without Alarm Relay 5 Output Transmitter Voltage or Current 0 Enclosure DIN rail mount 0 Approvals cULus Listed INPUT SPECIFICATIONS Unit must be wired and configured for the intended input type and range see Installation Section for details The unit can be configured to accept any one of the input types described using the IntelliPack Configurat...

Page 9: ...put Filter Bandwidth 3dB at 3Hz typical Noise Rejection Normal Mode 40dB 60Hz typical with 100 input unbalance Noise Rejection Common Mode 140dB 60Hz typical with 100 input unbalance Analog to Digital Converter A D A 16 bit converter Input Conversion Rate 5 conversions per second Input Filter Normal mode filtering plus digital filtering optimized and fixed per input range within the ADC Table 6 Re...

Page 10: ... NYLON type 6 6 polyamide thermoplastic UL94 V 2 color beige general purpose NEMA Type 1 enclosure Printed Circuit Boards Military grade FR 4 epoxy glass Shipping Weight 1 pound 0 45 Kg packed APPROVALS xxx0 0 Agency Approvals cULus Listed UL File E199702 Warning This product is not approved for hazardous location applications ENVIRONMENTAL SPECIFICATIONS Operating Temperature 25 C to 70 C 13 F to...

Page 11: ...Serial Port Adapter serves as an isolated interface converter between EIA232 and the IntelliPack s SPI port Baud Rate EIA232 19 2K baud SOFTWARE CONFIGURATION Units are fully reprogrammable via our user friendly Windows 95 or NT IntelliPack Configuration Program Model 5030 881 A cable 5030 902 and converter 5030 913 are required to complete the interface Software Interface Package 800C SIP See Dra...

Page 12: ...or jitter on the input signal has the effect of reducing narrowing the instrument s deadband and may produce contact chatter Another long term effect of contact chatter is a reduction in the life of the mechanical relay contacts To reduce this undesired effect increase the deadband setting Visual Alarm Indicator A yellow LED labeled RLY for the relay provides visual status indication of when the r...

Page 13: ...SOR EXCITATION SCREW TERMINAL NUMBER 2 3 2 5 INPUT SIGNAL INPUT RTN IN B CONDITIONING 2 1 2 2 2 4 2 6 TEMP SENSOR MOUNTED IN FIRST TWO POSITIONS OF TERMINAL BL OCK NOTE B JUMPER IN RTN FOR THERMOCOUPL E INPUT TEMP SENSOR REL AY MODEL 801T 1500 UNIT ONLY N O COM N C 4 4 4 5 4 3 NC 4 6 REL AY ISOL ATION RE LA Y OUTPUT ISOL ATION SHIEL D ISOL ATION 4 1 4 2 SHL D OUTP UT S HIE LD OUTP UT INSTAL L JUMP...

Page 14: ...RTD Sensor Millivolts A D RTD Wiring 2 3 4 Wire Analog INPUT type Sensor Trim Z FS TC RTD Linearization T C CJC On Off Digital Process Variable PV Engineering Units Degrees C F K Millivolts Reading on PC Monitor ON OFF Alarm On Off K1 Analog OUTPUT type ALARM OUTPUT BLOCK Alarm Configuration Variables High or Low Limit Alarm Relay Alarm Delay Automatic Reset or Latching Failsafe Non Failsafe Relay...

Page 15: ...NFIGURATION PORT FOR INTELLIPACK MODE SWITCH CABLE SCHEMATIC MODEL 5030 913 MODEL 5030 902 SERIAL PORT ADAPTER TO INTELLIPACK CABLE MODULE CONFIGURATION SEE USER S MANUAL SERIAL ADAPTER RELAY 1 RESET SWITCH RELAY 2 RESET SWITCH STATUS LED YELLOW RELAY 1 LED YELLOW RELAY 2 LED YELLOW NOTE USB COM SERIAL PORTS ARE OS SOFTWARE CONFIGURED ATTACH ADAPTER TO COM1 OR COM2 ON THE PC SERIES 8XXT COMPUTER C...

Page 16: ... SHLD MODE SWITCH ZERO FUL L SCAL E UP RESET SWITCH DOWN RESET SWITCH L ED YEL L OW R LY S T REL AY L ED YEL L OW STATUS L ED YEL L OW SET SWITCH CONFIGURATION PORT FOR MODUL E CONFIGURATION SEE USER S MANUAL R TERMINAL BL OCKS PL UG IN TYPE REMOVABL E NOTE TB2 2 1 2 2 ARE NOT REMOVABL E AND RESERVED FOR THE CJC TEMPERATURE SENSOR DO NOT CONNECT TO THESE TERMINAL S SHIEL DED CABL E INPUT CONNECTIO...

Page 17: ...6 TB 4 TB 3 G R O U N D CONT ACT F IGURE B R ELA Y 46 43 45 N O C O M 35 42 JMP TB 3 PWR 32 34 31 D C V D C 11 14 12 TB 2 22 15 25 23 26 DIODE DC L OAD TB 4 N C MOV AC L OAD TB 4 N C S P D T C O N TA C TS N O N O N C N O RELAY P OW E R O R O U TPU T L 1 S P D T C O N TA C TS T YPICAL DIN RAI L MOUNT ED RELAY INTERPOSING RELAY CONNECTIONS T YPICAL DIN RAI L MOUNT ED RELAY IN DE ENERGI Z ED CONDIT I...

Page 18: ..._________________________________ 18 RUN Acromag RLY S T Z FS 118 9 4 68 95 3 3 75 MODE S E T D IN EN 50022 35mm T R AIL D IN MOU N TIN G C L 2 34 59 4 SC R EWD R IVER SLOT FOR R EMOVAL FR OM T R AIL 4 35 110 5 3 90 99 1 4501 642A NOTE ALL DIMENSION ARE IN INCHES MILLIMETERS R INTELLIPACK TRANSMITTER 1 05 26 7 ENCLOSURE DIMENSIONS ...

Page 19: ..._____________________________________________________________________ 19 REVISION HISTORY The following table details the revision history for this document Release Date Version EGR DOC Description of Revision 3 AUG 2017 J CAP JAA Remove CE Mark due to non RoHS compliant part Refer to ECN 17G016 ...

Page 20: ...IntelliPack Series 801T Transmitter Alarm User s Manual mV TC RTD Input ___________________________________________________________________________________________ 20 Notes ...

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