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44

Fault clearance

9.2  Fault finding

The following table helps detecting fault causes and taking required measures.

Table 14 : 

Fault finding

Malfunction

Cause

Measure

Expert     

required

  

Chapter

Malfunctions

Securat alarm device

  Observe BA Securat V2.0 subject no. 0150.33.93.

Separator plant

Improper over-fill in the 

separator plant

Float defective

Check functional 

capability, clean float

8.2

Coalescence insert soiled

Clean coalescence 

filter
- 

8.2

Max. oil storage capacity 

reached, float has closed 

the outlet

Disposal of the 

separated light liquid

8.2

9.3  Repair, fault clearance and spare 

parts

For repair works, fault clearance and spare parts ordering, please contact the ACO 
service, indicating data of original type plate,    chapter 4.1.5

Summary of Contents for Coalisator-R

Page 1: ...ual and further product related documents thoroughly Hand on to end user and keep up to product disposal Coalisator Curator R RD Operating manual 2013 04 16 edition Coalisator Curator R for free stand...

Page 2: ...th a product which is state of the art technology and which was checked for its proper condition in line with our quality controls prior to its delivery The texts do not contain abbreviations exceptio...

Page 3: ...Depiction of warning notices 12 2 5 Non approved parts 13 2 6 Material substance hazards 13 2 7 Responsibility of owner 13 2 8 Warning signs for the separator plant 13 3 Transport and storage 15 3 1 S...

Page 4: ...nnect vent line 31 6 2 6 Installation electric installation Securat alarm device optional 32 7 Commissioning and operation 33 7 1 Safety during commissioning and operation 33 7 2 Initial commissioning...

Page 5: ...5 Contents 10 Decommissioning and disposal 45 10 1 Safety during decommissioning and disposal 45 10 2 Decommissioning of the separator plant 46 10 3 Stop separator plant 46 10 4 Disposal 46...

Page 6: ...6...

Page 7: ...ct our ACO Service ACO Service Im Gewerbepark 11c 36457 Stadtlengsfeld Tel 49 0 3 69 65 81 9 0 Fax 49 0 3 69 65 81 9 3 61 service aco com 1 2 Product identification The plant can be identified and mar...

Page 8: ...nations with the user are required Who is responsible for current operation Who initiates maintenance or repair works of the separator plant Who reacts in the case of malfunction 1 5 Symbols used in t...

Page 9: ...ol Light liquid separator has an incline to sewers Stable emulsions may not be fed into separator plant for light liquids Different use and application options as well as alterations are prohibited Th...

Page 10: ...tling Specialists Safe handling of tools Laying and connection of pipelines and connec tions Laying of elecric lines Assembly of distribution boards fault current circuit breakers automatic cutouts el...

Page 11: ...ring transport Wear safety helmet Safety helmets safeguard against head injuries e g in the case of objects falling down or impacts particularly with low ceiling heights and above head assembly Wear s...

Page 12: ...avoided WARNING Refers to a dangerous situation possibly leading to death or severe injuries if it is not avoided BEWARE Refers to a dangerous situation possibly leading to medium or light injuries if...

Page 13: ...use and in proper condition chapter 2 1 Function of protective equipment must not be affected Service intervals must be kept and faults must be remedied promptly Remedy faults oneself only if relevant...

Page 14: ...14...

Page 15: ...have required qualification chapter 2 2 Transport with forklift or truck Severe bruises impacts and momentous accidents in the case of improper transport Wear personal protective equipment chapter 2 3...

Page 16: ...erride separator plant directly or lift risk of damage For transporting the separator plant with a crane hook use a 3 suspension with safety hooks 3 3 Storage CAUTION An improper storage or missing pr...

Page 17: ...rator plant Inform supplier of possible damages at separator plant in order to ensure that complaints can be handled speedily Table 6 Supply units and single components Unit Single component Illustrat...

Page 18: ...ng to DIN EN 858 and DIN 1999 100 Separator plant for free standing installation in frostproof rooms Plant components of stainless steel material grade 1 4301 or 1 4571 Low weight single components 85...

Page 19: ...with RD type 5 Securat alarm device option 6 Connection 1 2 for sampling 7 Outlet 8 Separator outflow 9 Integrated sludge trap 10 Oil suction connection fire hose quick coupling Storz 75 B R 2 1 2 DIN...

Page 20: ...nctional principle This subchapter describes function of separator plant Function of Curator R RD Coalisator R RD separator plant The separator plant works purely physically as per the gravity princip...

Page 21: ...holds information on Name and registrated address of manufacturer Type year built CE sign as proof for ACO Passavant GmbH Ulsterstra e 3 36269 Philippsthal Tel 0 66 20 77 0 Fax 0 66 20 77 52 Coalisato...

Page 22: ...e separator plants Short description of the Securat alarm device The Securat alarm device warns in good time When reaching 80 of the max permissible light liquid layer thickness When reaching the max...

Page 23: ...ibed Function of the Securat alarm device The safety appliance Securat alarm device can control two conditions automatically 1 The max permissible light liquid layer in petrol or coalescence separator...

Page 24: ...24...

Page 25: ...isator R Curator R can be taken from this illus tration Inlet DN Outlet DN X View X H 1 H 3 H 2 D1 L 1 Z min 750 L 3 L 2 D Fig 4 Dimensions Table 9 Dimensions Nominal size Dimensions L1 L2 L3 H1 H2 H3...

Page 26: ...n Inlet DN Outlet DN X View X H 1 H 3 H 2 D1 L 1 Z min 750 L 3 H 4 L 2 D Fig 5 Dimensions Table 10 Dimensions Nominal size Dimensions L1 L2 L3 H1 H2 H3 H4 D D1 Z Number of segments mm mm mm mm mm mm m...

Page 27: ...uring installation During installation works and initial commissioning the following hazards may occur WARNING Please read the following safety indications thoroughly prior to installation In the case...

Page 28: ...Safeguard container against buoyancy chapter 6 2 3 3 Horizontal alignment chapter 6 2 3 4 Disposal connection w RD w R optional chapter 6 2 3 5 Connect vent line chapter 6 2 5 6 Oil suction connection...

Page 29: ...nsions chapter 5 Separator assembly 6 2 2 Assembly of single components in upper part 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 Upper part 2 Separator outflow bend 3 Lower edge of separator outflow ben...

Page 30: ...ting of sealing Brace elements by means of tension ring 6 2 3 Assemble housing The room sizes for light liquid separators must be such that a work space of at least 750 mm is available besides and abo...

Page 31: ...rt laying of pipelines CAUTION In order to avoid damages to property and malfunctions adhere to and observe the following Lay pipes with gradient Connect drainage lines stress free to the separator pl...

Page 32: ...ly rising The line may be taken to the main ventilation as well as to the secondary ventilation 6 2 6 Installation electric installation Securat alarm device optional Installation electric installatio...

Page 33: ...ns must be read thoroughly prior to commissioning and operation In the case of non observance medium or light injuries may occur Make sure the personnel is sufficiently qualified chapter 2 2 Contact w...

Page 34: ...r or user 7 2 2 Realization In the following comissioning is described Fill plant with water via inlet side until water flows out of outlet line sampling pipe into sewers or until water level does no...

Page 35: ...rability and you also profit from revisions and alterations which are carried out in the course of our product development In order to enquire for a maintenance contract fill in the following form and...

Page 36: ...e kept in which the following data and information must be entered Data of regular internal control Disposal of substances taken out and their removal Proof of possibly used cleaning agents and deterg...

Page 37: ...may be carried out by the user All further works require comprehensive expert knowledge as well as a big deal of experience in handling separator plants This lies in the ACO service s responsibility...

Page 38: ...commendation Use a plate fixed to rod end A control kit to check light liquid separator plants is available from us Open maintenance opening Place rod vertically in separator besides coalescence inser...

Page 39: ...nt B minus measurement A Disposal when 80 of max storage quantity are reached Table 13 Measurements determination light liquid storage capacity NS Measurement B from colour change to marking lower edg...

Page 40: ...ening or at relevant disposal connection in the case of RD design Clean float chapter 8 2 Recommission separator plant chapter 7 4 Disposal of light liquid when reaching 80 of the storage capacity Rec...

Page 41: ...cence insert is used alternately Breakdowns can thus be avoided as cleaning of soiled insert may be carried out later The uncleaned insert should be stored temporarily in a container filled with water...

Page 42: ...42...

Page 43: ...nual may be carried out by the user All further works require comprehensive expert knowledge as well as a big deal of experience in handling separator plants This lies in the ACO service s responsibil...

Page 44: ...93 Separator plant Improper over fill in the separator plant Float defective Check functional capability clean float 8 2 Coalescence insert soiled Clean coalescence filter 8 2 Max oil storage capacity...

Page 45: ...ccur Make sure the personnel is sufficiently qualified chapter 2 2 In addition observe safety notes for transport and storage chapter 3 1 Electric hazards Have works at electric equipment of Securat a...

Page 46: ...ant it must be guaranteed that wastewater may no longer enter Sequence of stopping 1 Pull Euro plug of alarm device if available out of power socket and make sure it cannot be reinserted 2 Dismantle a...

Page 47: ...47...

Page 48: ...of responsible person from to Name of responsible person from to Name of responsible person Important information on the operating log Following its completion the operating log still has to be kept...

Page 49: ...partner Telephone Telefax Responsible water authority Authority Street Code town Contact partner Telephone Telefax Responsible fire brigade Responsible police division Responsible water treatment pla...

Page 50: ...N Sludge trap volume Max admissible thickness of sludge layer HSF Separator volume Oil storage capacity max VOIL Max layer thickness of oil storage capacity HOIL NS NS Further equipment alarm device e...

Page 51: ...manded for carried out also refer to installation manual Date Installation contractor Signature Please observe installation manual Measures for commissioning 1 Fill all basins of separator plant with...

Page 52: ...of and behind the coalescence insert if any at water throughflow in order to detect possible blockage of the insert Checking automatic seal for possible pollution or damage as well as for easy moveme...

Page 53: ...substances removed Sludge layer height hST mm Alarm device Function Float Function Sludge trap Separator max mm HSF Over fill in front of coal element h1 mm max mm HOIL x 0 8 max mm hmax max DN 1 can...

Page 54: ...nufac turer decla ration2 yes no Signature Product name Manufacturer Stock l Safety data sheet1 yes no 1 EC Safety Data Sheet 2 Declaration of manufacturer in accordance with appendix 49 Section 2 1 1...

Page 55: ...ia Manufacturer HP appliance 1 High pressure appliances Throughflow l min Set pressure bar Set temperature C Used cleaning agents HP appliance 2 HP appliance 3 HP appliance 4 HP appliance 5 Caution Re...

Page 56: ...og Water consumption data Recommendation Detect water consumption data weekly Date Signature Meter reading m Consumption m Number of working days Average consump tion m day Caution Record is to be kep...

Page 57: ...local directive Temperature C pH value Total hydrocarbons Date Signature Temperature C pH value Hydrocarbons mg l Particularities chemical analyses faults etc DIN 38404 T 4 DIN 38404 T 5 DIN EN ISO 93...

Page 58: ...58...

Page 59: ...59...

Page 60: ...s ACO Passavant GmbH Im Gewerbepark 11c D 36457 Stadtlengsfeld Tel 49 36965 819 0 Fax 49 36965 819 361 www aco haustechnik de LTC 368B 04 2013 Subject no 0150 11 55_V3 1 Translation of original German...

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