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16 Installation, Operating and Maintenance Instructions (Original Instructions)

ABS submersible sewage pump XFP 80C - 201G

9.5 

Coolant changing (PE3 - version with cooling jacket)

The cooling system (seal chamber and cooling jacket) has been fi lled with glycol at manufacture. The water and 
propylene glycol is frost resisting down to -15 °C / 5 °F. 

A glycol change is only necessary:

At specifi ed service intervals (for details contact your local ABS Service Centre). 
If the DI moisture sensor detects an ingress of water into the seal chamber or dry chamber.
After repair work that requires draining of the glycol.
If the pump is being taken out of service the glycol should be changed before storage.
In the case of extreme ambient temperatures below -15 °C / 5 °F (e.g. during transport, storage, or if the 
pump is out of duty) the cooling liquid must be drained. Otherwise the pump may be damaged.

9.5.1  Instructions on how to drain and fi ll the cooling system

Loosen the plug screw (a) or (b), enough to release any pressure that                                                          
may have built-up, and re-tighten.                                                                  
 

Before doing so, place a cloth over the plug screw to contain any  

 

possible spray of glycol as the pump de-pressurises.

Secure a hoist to the lifting hoop. Tilt the pump to 45° with the drain 
plug underneath.    

 

 

 

 

 

Note:

 because there is insuffi cient space to place a waste container 

underneath the drain plug by the completion of step 5, the waste 
must be drained into a sump.

Remove the plug screw and seal ring (a) from the drain hole.

Glycol will drain from the cooling jacket chamber.

When the fl ow stops, continue to gradually tilt the pump until 
horizontal. This will drain the remaining glycol from the seal 
chamber.   

 

 

 

 

 

 

Note:

 draining the glycol entirely with the pump in a horizontal 

position would result in some glycol being retained in the cooling 
jacket.

After the glycol is fully drained raise the pump into its upright position 
and refi t the plug screw and seal ring (a).

Remove the plug screw and seal ring (b) from the fi ll hole.

Select the required volume of glycol from the quantities table and 
slowly pour into the fi ll hole.                                                                              

(a) Drain    (b) Fill

Refi t the plug screw and seal ring (b).    

                                           DRAIN                                                                              FILL





1.

2.

3.

4.

5.

6.

7.

8.

9.

(a)

(b)

(a)

(b)

2.

5.

2.

5.

Summary of Contents for XFP series

Page 1: ...ABS submersible sewage pump XFP 80C 201G www absgroup com 08 2011 Installation Operating and Maintenance Instructions...

Page 2: ...g 12 8 2 Checking direction of rotation 12 8 3 Changing direction of rotation 13 9 Maintenance 13 9 1 General maintenance instructions 13 9 2 Maintenance of Lifting Stations in accordance with EN 1205...

Page 3: ...ronmentally friendly solution The pumps are also suitable for horizontal or vertical dry installation except XFP 80E CB1 PE125 2 and XFP 81E VX PE125 2 60 Hz The regulations of DIN 1986 as well as loc...

Page 4: ...eat orders and general queries Always state the pump type item no and serial no in all communications Standard nameplate Ex nameplate Legend Typ Pump type Nr Item No Sn Serial No xx xxxx Production da...

Page 5: ...1 Pressure release screw 2 10 pole terminal block 3 Moisture sensor DI 4 Seal chamber 5 Seal chamber drain plug pressure test point 6 Venting plug 7 Stainless steel lifting hoop 8 Upper bearing singl...

Page 6: ...ng double row 10 Seal holding plate 11 Mechanical seals 12 Venting plug 13 Terminal block 14 Pressure test point 15 Upper bearing housing 16 Motor with thermal sensors 17 Stainless steel shaft 18 Mois...

Page 7: ...ler is rotated by hand If the pump is being taken out of service the oil should be changed before storage After storage the pump should be inspected for damage the oil level should be checked and the...

Page 8: ...transportable version arrange the cable run so that the cables will not be kinked or nipped Connect the discharge pipe and cable see section Electrical Connection Place the pump on a rm surface which...

Page 9: ...urn valve 5 Power cable from motor to control panel 6 Pump 7 Collection sump 8 In ow line 9 Ball type oat switch 10 Gate valve ATTENTION PE3 pumps must not be dry installed without a cooling jacket Un...

Page 10: ...ow blow fuse corresponding to the rated power of the pump The incoming power supply as well as the connection of the pump itself to the terminals on the control panel must comply with the circuit diag...

Page 11: ...4 160 4 185 4 D05 D08 D20 220 4 D08 D05 D20 150 2 185 2 D05 D08 D20 250 2 D08 D05 D20 D01 400 V 3 DOL D05 400 V 3 Y D14 230 V 3 DOL D20 230 V 3 Y D07 500 V 3 DOL D08 500 V 3 Y 60 Hz 1 2 3 4 5 20 6 22...

Page 12: ...ither submerged or dry installed 8 2 Checking direction of rotation When three phase units are being commissioned for the rst time and also when used on a new site the direction of rotation must be ca...

Page 13: ...n occur do not improvise but ask your ABS Customer Service Department for assistance This applies particularly if the pump is continually switched off by the current overload in the control panel by t...

Page 14: ...e any pressure that may have built up and re tighten Before doing so place a cloth over the plug screw to contain any possible spray of oil as the pump de pressurises Place the pump in a horizontal po...

Page 15: ...ned Otherwise the pump may be damaged 9 4 1 Instructions on how to drain and fill the seal chamber Loosen the drain plug screw a enough to release any pressure that may have built up and re tighten Be...

Page 16: ...to release any pressure that may have built up and re tighten Before doing so place a cloth over the plug screw to contain any possible spray of glycol as the pump de pressurises Secure a hoist to the...

Page 17: ...22 4 PE28 4 PE35 4 PE18 4W PE28 4W PE20 6 PE20 6W 0 43 PE 2 PE55 2 PE70 2 PE110 2 PE40 4 PE49 4 PE60 4 PE90 4 PE30 6 PE80 2 PE125 2 PE45 4 PE56 4 PE75 4 PE90 4 PE105 4 PE35 6 0 68 PE3 PE150 2 PE185 2...

Page 18: ...ion if due to corrosion the bottom plate does not release freely from the volute DO NOT force it free by tightening the adjusting grub screws d against the xing lugs on the volute as this could damage...

Page 19: ...sportable applications then in order to avoid deposits of dirt and encrustation it should be cleaned after each usage by pumping clear water In the case of xed installation we recommend that the funct...

Page 20: ...ntrol panel Check for impeller blockage If none of above a service inspection is required 1 Low head or ow Wrong direction of rotation Change rotation by interchanging two phases of the power supply c...

Page 21: ...ole responsibility that the products ABS submersible sewage pump XFP 80C 201G To which this declaration relates are in conformity with the following standards or other normative documents As de ned by...

Page 22: ...SERVICE LOG Pump Type Serial No Date Hours of Operation Comments Sign...

Page 23: ...SERVICE LOG Date Hours of Operation Comments Sign...

Page 24: ...Cardo Production Wexford Ltd Clonard Road Wexford Ireland Tel 353 53 91 63 200 Fax 353 53 91 42335 www absgroup com...

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