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Installation, Operating and Maintenance Instructions (Original Instructions)
ABS reserves the right to alter specifi cations due to technical developments
ABS submersible sewage pump XFP 80C - 201G
Contents
1 Application
areas
....................................................................................................................................................... 3
1.1 Explosion-proof
Approvals
........................................................................................................................................... 3
2 Safety
........................................................................................................................................................................... 3
2.1
Use of explosion-proof pumps in explosive zones. ...................................................................................................... 3
3 Technical
data
............................................................................................................................................................. 4
3.1 Nameplates
................................................................................................................................................................... 4
4
General design features .......................................................................................................................................... 5
4.1
Design features PE1 & PE2 .......................................................................................................................................... 5
4.2
Design features PE3 ..................................................................................................................................................... 6
5
Transport and Storage ............................................................................................................................................... 7
5.1
Transport ...................................................................................................................................................................... 7
5.2 Storage
......................................................................................................................................................................... 7
5.2.1
Moisture protection of motor connection cable ............................................................................................................ 7
6
Mounting and Installation ......................................................................................................................................... 8
6.1 Installation
examples .................................................................................................................................................... 8
6.1.1 Submerged
in concrete sump....................................................................................................................................... 8
6.1.2 Dry-installed
................................................................................................................................................................. 9
6.2 Discharge
Line
............................................................................................................................................................ 10
7 Electrical
Connection
.............................................................................................................................................. 10
7.1 Temperature
monitoring
............................................................................................................................................. 10
7.2 Seal
monitoring
........................................................................................................................................................... 10
7.3 Wiring
Diagrams
......................................................................................................................................................... 11
8 Commissioning
........................................................................................................................................................ 12
8.1
Types of operation and frequency of starting ............................................................................................................. 12
8.2
Checking direction of rotation ..................................................................................................................................... 12
8.3
Changing direction of rotation .................................................................................................................................... 13
9 Maintenance
.............................................................................................................................................................. 13
9.1 General
maintenance
instructions
.............................................................................................................................. 13
9.2
Maintenance of Lifting Stations in accordance with EN 12056. ................................................................................. 13
9.3
Lubricant changing (PE1 & PE2) ................................................................................................................................ 14
9.4
Lubricant changing (PE3 - version without cooling jacket) ......................................................................................... 15
9.5
Coolant changing (PE3 - version with cooling jacket) ................................................................................................ 16
9.6
Oil and glycol quantities (litres) ................................................................................................................................... 17
9.7
Bottom plate adjustment ............................................................................................................................................. 18
9.7.1
Instructions on how to adjust the bottom plate ........................................................................................................... 18
9.8
Bearings and Mechanical Seals ................................................................................................................................. 19
9.9
Changing the power cable (PE1 & PE2) ..................................................................................................................... 19
9.10 Cleaning
...................................................................................................................................................................... 19
9.11
Venting of the volute ................................................................................................................................................... 19
10 Troubleshooting
Guide
............................................................................................................................................ 20
EC Declaration of Conformity .............................................................................................................................................. 21
ABS submersible sewage pump XFP
PE1 (50 Hz)
PE2 (50 Hz)
PE3 (50 Hz)
PE1 (60 Hz)
PE2 (60 Hz)
PE3 (60 Hz)
80C-CB1
80E-CB1
100G-CB1
150G-VX
80C-CB1
80E-CB1
100G-CB1
150G-VX
80C-VX
81E-VX
100G-VX
200G-CB1
80C-VX
81E-VX
100G-VX
200G-CB1
81C-VX
100E-CB1
101G-CB1
201G-CB2
81C-VX
100E-CB1
101G-CB1
201G-CB2
100C-CB1
100E-VX
101G-VX
100C-CB1
100E-VX
101G-VX
100C-VX
150E-CB1
150G-CB1
100C-VX
150E-CB1
150G-CB1