ABS XFP series Installation, Operating And Maintenance Instructions Download Page 2

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Installation, Operating and Maintenance Instructions (Original Instructions)

ABS reserves the right to alter speciﬁ cations due to technical developments

ABS submersible sewage pump XFP 80C - 201G

Contents

1 Application

areas

....................................................................................................................................................... 3

1.1 Explosion-proof

Approvals

........................................................................................................................................... 3

2 Safety

........................................................................................................................................................................... 3

2.1

Use of explosion-proof pumps in explosive zones. ...................................................................................................... 3

3 Technical

data

............................................................................................................................................................. 4

3.1 Nameplates

................................................................................................................................................................... 4

General design features .......................................................................................................................................... 5

4.1

Design features PE1 & PE2 .......................................................................................................................................... 5

4.2

Design features PE3 ..................................................................................................................................................... 6

Transport and Storage ............................................................................................................................................... 7

5.1

Transport ...................................................................................................................................................................... 7

5.2 Storage

......................................................................................................................................................................... 7

5.2.1

Moisture protection of motor connection cable ............................................................................................................ 7

Mounting and Installation ......................................................................................................................................... 8

6.1 Installation

examples .................................................................................................................................................... 8

6.1.1 Submerged

in concrete sump....................................................................................................................................... 8

6.1.2 Dry-installed

................................................................................................................................................................. 9

6.2 Discharge

Line

............................................................................................................................................................ 10

7 Electrical

Connection

.............................................................................................................................................. 10

7.1 Temperature

monitoring

............................................................................................................................................. 10

7.2 Seal

monitoring

........................................................................................................................................................... 10

7.3 Wiring

Diagrams

......................................................................................................................................................... 11

8 Commissioning

........................................................................................................................................................ 12

8.1

Types of operation and frequency of starting ............................................................................................................. 12

8.2

Checking direction of rotation ..................................................................................................................................... 12

8.3

Changing direction of rotation .................................................................................................................................... 13

9 Maintenance

.............................................................................................................................................................. 13

9.1 General

maintenance

instructions

.............................................................................................................................. 13

9.2

Maintenance of Lifting Stations in accordance with EN 12056. ................................................................................. 13

9.3

Lubricant changing (PE1 & PE2) ................................................................................................................................ 14

9.4

Lubricant changing (PE3 - version without cooling jacket) ......................................................................................... 15

9.5

Coolant changing (PE3 - version with cooling jacket) ................................................................................................ 16

9.6

Oil and glycol quantities (litres) ................................................................................................................................... 17

9.7

Bottom plate adjustment ............................................................................................................................................. 18

9.7.1

Instructions on how to adjust the bottom plate ........................................................................................................... 18

9.8

Bearings and Mechanical Seals ................................................................................................................................. 19

9.9

Changing the power cable (PE1 & PE2) ..................................................................................................................... 19

9.10 Cleaning

...................................................................................................................................................................... 19

9.11

Venting of the volute ................................................................................................................................................... 19

10 Troubleshooting

Guide

............................................................................................................................................ 20

EC Declaration of Conformity .............................................................................................................................................. 21

ABS submersible sewage pump XFP

PE1 (50 Hz)

PE2 (50 Hz)

PE3 (50 Hz)

PE1 (60 Hz)

PE2 (60 Hz)

PE3 (60 Hz)

80C-CB1

80E-CB1

100G-CB1

150G-VX

80C-CB1