Cardo Production Wexford Ltd. Clonard Road, Wexford, Ireland
Tel. +353 53 91 63 200 Fax +353 53 91 42335. www.absgroup.com
Page 1: ...ABS submersible sewage pump XFP 80C 201G www absgroup com 08 2011 Installation Operating and Maintenance Instructions...
Page 2: ...g 12 8 2 Checking direction of rotation 12 8 3 Changing direction of rotation 13 9 Maintenance 13 9 1 General maintenance instructions 13 9 2 Maintenance of Lifting Stations in accordance with EN 1205...
Page 3: ...ronmentally friendly solution The pumps are also suitable for horizontal or vertical dry installation except XFP 80E CB1 PE125 2 and XFP 81E VX PE125 2 60 Hz The regulations of DIN 1986 as well as loc...
Page 4: ...eat orders and general queries Always state the pump type item no and serial no in all communications Standard nameplate Ex nameplate Legend Typ Pump type Nr Item No Sn Serial No xx xxxx Production da...
Page 5: ...1 Pressure release screw 2 10 pole terminal block 3 Moisture sensor DI 4 Seal chamber 5 Seal chamber drain plug pressure test point 6 Venting plug 7 Stainless steel lifting hoop 8 Upper bearing singl...
Page 6: ...ng double row 10 Seal holding plate 11 Mechanical seals 12 Venting plug 13 Terminal block 14 Pressure test point 15 Upper bearing housing 16 Motor with thermal sensors 17 Stainless steel shaft 18 Mois...
Page 7: ...ler is rotated by hand If the pump is being taken out of service the oil should be changed before storage After storage the pump should be inspected for damage the oil level should be checked and the...
Page 8: ...transportable version arrange the cable run so that the cables will not be kinked or nipped Connect the discharge pipe and cable see section Electrical Connection Place the pump on a rm surface which...
Page 9: ...urn valve 5 Power cable from motor to control panel 6 Pump 7 Collection sump 8 In ow line 9 Ball type oat switch 10 Gate valve ATTENTION PE3 pumps must not be dry installed without a cooling jacket Un...
Page 10: ...ow blow fuse corresponding to the rated power of the pump The incoming power supply as well as the connection of the pump itself to the terminals on the control panel must comply with the circuit diag...
Page 11: ...4 160 4 185 4 D05 D08 D20 220 4 D08 D05 D20 150 2 185 2 D05 D08 D20 250 2 D08 D05 D20 D01 400 V 3 DOL D05 400 V 3 Y D14 230 V 3 DOL D20 230 V 3 Y D07 500 V 3 DOL D08 500 V 3 Y 60 Hz 1 2 3 4 5 20 6 22...
Page 12: ...ither submerged or dry installed 8 2 Checking direction of rotation When three phase units are being commissioned for the rst time and also when used on a new site the direction of rotation must be ca...
Page 13: ...n occur do not improvise but ask your ABS Customer Service Department for assistance This applies particularly if the pump is continually switched off by the current overload in the control panel by t...
Page 14: ...e any pressure that may have built up and re tighten Before doing so place a cloth over the plug screw to contain any possible spray of oil as the pump de pressurises Place the pump in a horizontal po...
Page 15: ...ned Otherwise the pump may be damaged 9 4 1 Instructions on how to drain and fill the seal chamber Loosen the drain plug screw a enough to release any pressure that may have built up and re tighten Be...
Page 16: ...to release any pressure that may have built up and re tighten Before doing so place a cloth over the plug screw to contain any possible spray of glycol as the pump de pressurises Secure a hoist to the...
Page 17: ...22 4 PE28 4 PE35 4 PE18 4W PE28 4W PE20 6 PE20 6W 0 43 PE 2 PE55 2 PE70 2 PE110 2 PE40 4 PE49 4 PE60 4 PE90 4 PE30 6 PE80 2 PE125 2 PE45 4 PE56 4 PE75 4 PE90 4 PE105 4 PE35 6 0 68 PE3 PE150 2 PE185 2...
Page 18: ...ion if due to corrosion the bottom plate does not release freely from the volute DO NOT force it free by tightening the adjusting grub screws d against the xing lugs on the volute as this could damage...
Page 19: ...sportable applications then in order to avoid deposits of dirt and encrustation it should be cleaned after each usage by pumping clear water In the case of xed installation we recommend that the funct...
Page 20: ...ntrol panel Check for impeller blockage If none of above a service inspection is required 1 Low head or ow Wrong direction of rotation Change rotation by interchanging two phases of the power supply c...
Page 21: ...ole responsibility that the products ABS submersible sewage pump XFP 80C 201G To which this declaration relates are in conformity with the following standards or other normative documents As de ned by...
Page 22: ...SERVICE LOG Pump Type Serial No Date Hours of Operation Comments Sign...
Page 23: ...SERVICE LOG Date Hours of Operation Comments Sign...
Page 24: ...Cardo Production Wexford Ltd Clonard Road Wexford Ireland Tel 353 53 91 63 200 Fax 353 53 91 42335 www absgroup com...