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10 

Installation and Operating Instructions

ABS submersible sewage pump AFP 0831S and 0841S

Commissioning

m

  The safety hints in the previous sections must be observed!

g

  In explosive zones care must be taken that during switching on and operation of the pumps the pump 

section is filled with water (dry running) or alternatively is submerged or under water (wet installation). 

Ensure in this case that the minimum submergence given in the data sheet is observed. Other types 

of operation e.g. snore operation or dry running are not allowed.

Before commissioning the unit should be checked and a functional test carried out. Particular attention should 

be paid to the following:

Have the electrical connections been carried out in accordance with regulations?
Have the thermal sensors been connected?
Is the seal monitoring device (where fitted) correctly installed?
Is the motor overload switch correctly set?
Have the power and control circuit cables been correctly fitted?
Was the sump cleaned out?
Have the inflow and outflows of the pump station been cleaned and checked?
Is the direction of rotation correct - even if run via an emergency generator?
Are the level controls functioning correctly?
Are the required gates valves (where fitted) open?
Do the non-return valves (where fitted) function easily?
Have the hydraulics been vented in the case of dry installed pumps?

Maintenance

c

  Before commencing any maintenance work the unit should be completely disconnected from the 

mains by a qualified person and care should be taken that it cannot be inadvertently switched back on.

m

  When carrying out any repair or maintenance work, the safety regulations covering work in enclosed 

areas of sewage installations as well as good general technical pratices should be followed.

NOTE 

The maintenance hints given here are not designed for “do-it-yourself” repairs as 

special technical knowledge is required.

NOTE 

A maintenance contract with our works service department will guarantee you the 

best technical service under all circumstances.

6.1 

General maintenance hints

ABS submersible pumps are reliable quality products each being subjected to careful final inspection. 

Lubricated-for-life ball bearings together with monitoring devices ensure optimum pump reliability provided that 

the pump has been connected and operated in accordance with the operating instructions. 

 

Should, nevertheless, a malfunction occur, do not improvise but ask your ABS customer service department for 

assistance. 

 

This applies particularly if the pump is continually switched off by the current overload in the control panel, by 

the thermal sensors of the thermo-control system or by the seal monitoring system (DI). 

Regular inspection and care is recommended to ensure a long service life.

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Summary of Contents for AFP 0831S

Page 1: ...www absgroup com ABS submersible sewage pump AFP 0831S and 0841S 1007 00 15975144GB 05 2010 GB Installation and Operating Instructions ...

Page 2: ...mps in explosive zones 5 1 2 Technical data 5 1 2 1 Nameplate 5 2 Safety 6 3 Transport 6 4 Setup and installation 7 4 1 Installation example in concrete sump 7 4 3 Electrical connection 8 4 3 1 Wiring diagrams 8 4 3 2 Checking direction of rotation 9 4 3 3 Changing direction of rotation 9 5 Commissioning 10 6 Maintenance 10 6 1 General maintenance hints 10 6 2 Commentary on maintenance of lifting ...

Page 3: ...hermal sensing system connected If ball type float switches are used these must be connected to an intrinsically safe electrical circuit Protection type EX i in accordance with VDE 0165 Dismantling and repair of submersible explosion proof motors may only be carried out by approved personnel in specially approved workshops 1 2 Technical data Maximum noise level 70 dB This may be exceeded in certai...

Page 4: ...3 h Hmax Max Head m Ø Imp Impeller diameter mm DN Discharge diameter mm SS Water pressure tight IP 68 Protection type Standard version nameplate 2 Safety The general and specific Health and Safety requirements are described in detail in the Safety Instructions for ABS Products booklet If anything is not clear or you have any questions as to safety make certain to contact the manufacturer ABS 3 Tra...

Page 5: ...ne 3 Sump cover 4 Sleeve for cable protective duct to the control panel 5 Chain 6 Inflow line 7 Ball type float switch 8 Submersible pump 9 Concrete sump 10 Pedestal 11 Guide tube 12 Discharge line 13 Non return valve 14 Gate valve 15 Power cable to motor Installation example in concrete sump 4 2 Discharge line The discharge line must be installed in compliance with the relevant regulations DIN 19...

Page 6: ...on the control panel must comply with the circuit diagram of the control panel as well as the motor connection diagrams and must be carried out by a qualified person All relevant safety regulations as well as general good technical practice must be complied with ATTENTION For use in the open air the following VDE regulations apply Submersible pumps used outdoors must be fitted with a power cable o...

Page 7: ...rection of rotation is correct if the impeller propeller rotates in a clockwise manner when viewing down from the top of the placed unit 1020 00 ATTENTION The start reaction is anti clockwise Rotor rotation NOTE If a number of pumps are connected to a single control panel then each unit must be individually checked ATTENTION The mains supply to the control panel should have a clockwise rotation If...

Page 8: ...ed function easily Have the hydraulics been vented in the case of dry installed pumps 6 Maintenance c Before commencing any maintenance work the unit should be completely disconnected from the mains by a qualified person and care should be taken that it cannot be inadvertently switched back on m When carrying out any repair or maintenance work the safety regulations covering work in enclosed areas...

Page 9: ...ll Quantity AFP 50 Hz AFP 60 Hz Pump Type Litres Pump Type Litres AFP 0831 S22 4 0 6 AFP 0831 S25 4 0 6 AFP 0841 S13 4 0 6 AFP 0841 S16 4 0 6 AFP 0841 S22 4 0 6 AFP 0841 S25 4 0 6 An oil change is only necessary if a fault occurs m Repair work on explosion proof submersible pumps may only be carried out by approved personnel in approved workshops When carrying out repairs only original spare parts...

Page 10: ...12 Installation and Operating Instructions ABS submersible sewage pump AFP 0831S and 0841S ...

Page 11: ... aux normes ou à d autres documents normatifs ES Objeto de esta declaración están conformes con las siguientes normas u otros documentos normativos PT Aque se refere esta declaracáo está em conformidade com as Normas our outros documentos normativos IT Ai quali questa dichiarazione si riferisce sono conformi alla seguente norma o ad altri documenti normativi NL Waarop deze verklaring betrekking he...

Page 12: ...ABS Production Wexford Ltd Clonard Road Wexford Ireland Tel 353 53 91 63 200 Fax 353 53 91 42335 www absgroup com ...

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