ABITIG
®
Little
4 Putting into operation
EN
-
5
All specifications relate to 4 m and 8 m cable assemblies.
For further information regarding the available cable assembly designs and
performance data, please refer to the current order documentation.
3.2
Figures used
All figures can be found at the start of this document.
4 Putting into operation
Perform the following activities prior to every use:
1
Inspect, clean and, if necessary, replace the welding torch.
2
Inspect, clean and, if necessary, replace the spare and wear parts.
3
Inspect, clean and, if necessary, replace the cable assembly.
► Perform all the steps in the specified order.
4.1
Bending the flexible torch body (optional), Fig. 2
To extend the torch head’s service life, please use the recommended
technique:
► Support the torch head with the thumbs at this point
(2)
when
bending
(1)
.
Bending back to the initial position is classed as a bending cycle.
4.2
Preparing the welding torch for cable assembly installation
1
Switch off the welding power source and pull out the mains plug.
2
Close off the gas supply.
3
Switch off the coolant circuit.
Tab. 2
Liquid cooling specifications/cable assembly specifications
Liquid cooling specifications
Cable assembly specifications
Flow pressure
Min. 2.5 bar/max. 3.5 bar
Cooling unit power
Min. 800 W
Tab. 3
Product-specific welding torch data (EN 60974-7)
Type
Type of
cooling
Load
Duty cycle
Electrode
Ø
Gas flow rate
Cooling
Supply temp.
Flow
DC
AC
1
1Pursuant to EN 60974-7, the alternating current (AC) must be specified with 70% of the tested direct current (DC).
Max.
Min.
[A]
[A]
[%]
[mm]
[l/min]
°C
l/min
9
Air
110
80
35
0,5–1,6
5–12
17
Air
140
100
35
0,5–2,4
7–15
90
Air
90
60
35
1,0–2,4
5–12
150
Air
140
100
35
1,0–2,4
5–12
24 G
Air
110
80
35
0,5–1,6
5–12
20
Liquid
220
150
100
0,5–3,2
8–22
50
0,7
25
Liquid
200
140
100
0,5–3,2
8–22
50
0,7
180 W
Liquid
180
130
100
1,0–3,2
7–18
50
0,7
260 W
Liquid
240
170
100
1,0–3,2
7–18
50
0,7
24 W
Liquid
140
100
100
0,5–2,4
7–15
50
0,7
WARNING
Electric shock due to touching live components
Touching live equipment parts may result in potentially fatal electric shocks.
► Only hold and move the welding torch using the intended handle piece.
WARNING
Electric shock due to damaged or improperly installed components
Damaged or improperly installed components may result in potentially fatal electric shocks. Components include: Welding torch, cable assembly, spare parts,
wear parts.
► Inspect all components prior to each use and check that all connections are duly installed and undamaged.
► Clean soiled components immediately.
► Replace damaged components immediately.
► Damaged, deformed or worn components must only be replaced by an electrician who has been trained by ABICOR BINZEL.
Type of cooling
Bending cycle
Max. bending angle
Min. bending radius [mm]
Air-cooled
80 times
45°
25.0
Liquid-cooled
50 times
45°
25.0
