To perform the test:
1. check that all the instructions in the "GENERAL
SAFETY WARNINGS AND PRECAUTIONS" have
been strictly followed
2. check the correct installation of the fuse at the
programmed break.
3. using the control devices (transmitter, control button,
key selector, etc.), carry out tests for opening, closing
and stopping the chain, making sure that the movement
corresponds to what was expected. It is advisable to
carry out various tests in order to evaluate the
movement of the chain and ascertain any assembly or
adjustment defects, as well as the presence of
particular points of friction
4. check, one by one, the correct functioning of all the
safety devices present in the system (photocells, etc.)
5. check the correct functioning of the photocells by
proceeding as follows: depending on whether one or
two pairs of photocells have been installed, one or two
parallelepipeds of rigid material (eg polystyrene) with
measurements of 70x30x20 cm are required. Each
parallelepiped must have three sides, one for each
dimension, of reflective material (eg, mirror or glossy
white paint) and three sides of opaque material (eg
painted in opaque black). To test the photocells
positioned at 50 cm from the ground
- make sure that the device intervenes in all cases,
passing from the state of active to the alarm state and
vice versa
- make sure that it causes the planned action in the
control unit (for example, the reversal of the movement
in the Closing maneuver)
7. verification of the safeguard for the danger of lifting:
in automatisms with vertical movement it is necessary
Testing and commissioning
Testing
COLLAUDO E MESSA IN SERVIZIO
These are the most important phases in the realization
of the automation, in order to guarantee the maximum
safety of the plant. The test can also be used to
periodically check the devices that make up the
automation. The testing and commissioning phases of
the automation must be carried out by qualified and
experienced personnel who must take responsibility for
establishing the tests necessary to verify the solutions
adopted against the risks present, and to verify
compliance with the provisions of laws, regulations and
regulations: in particular, of all the requirements of the
standard EN 12445 which establishes the test methods
for the verification of the automatisms for gates. The
devices additional, they must be subjected to a specific
test, both in terms of functionality and in terms of their
correct interaction with the control panel. Then refer to
the instruction manuals of the individual devices.
to check that there is no danger of lifting. This test can be
performed as follows: - hang a weight of 20 Kg (for
example, a bag of gravel) in the middle of the chain -
command a "Closing" maneuver and check that
during this maneuver the chain does not exceed the height
of 50 cm from its position of total opening - if the chain
exceeds this height, it is necessary to reduce the
motor force 8. verification of the disconnection system
of the power supply: acting on the disconnection device
power supply and disconnecting any buffer batteries, check
that all the LEDs on the control unit
are turned off and that by sending a command the auction
remains stationary. Check the efficiency of the locking
system to avoid the
unintentional or unauthorized reconnection.
Commissioning
Commissioning can take place only after all the testing
phases have been successfully completed.
Before putting into service properly inform the owner about
the dangers and residual risks still present.
Partial commissioning or in "temporary" situations is
prohibited.
To carry out commissioning:
1. make the technical file of the automation which must
include the following documents: an overall drawing of the
automation, the layout of the electrical connections made,
the analysis of the risks present and the relative solutions
adopted, the declaration of conformity of the manufacturer
of all the devices used and the declaration of conformity
filled in by the installer
2. permanently fix a label or a plate on the chain with the
operations for release and manual maneuver indicated
3. place on the chain-lift a label containing at least the
following data: type of automation, name and address of the
manufacturer (responsible for the "putting into service"),
serial number, year of construction and "CE" mark
4. fill in and submit the automation declaration of conformity
to the owner of the automation
5. complete and deliver to the automation owner the
"Manual for the use" of the automation
6. complete and deliver to the automation owner the
"Maintenance plan" which collects the maintenance
requirements for all the automation devices.
Maintenance (every 6 months)
Remove the 230V power supply or the batteries and dim the
solar panel if present.
Clean and grease the chrome bars and chains in the
kinematic mechanism.
Check that the screws that connect the gearmotor to the
Enter the <CONFIG RESET> menu and select
2. CATx00 and press OK
all motor parameters will be reset to the initial configuration.
Config reset
chain adjuster and the screws that connect the bar to the
chain adjuster are well screwed.
Check the correct tightening of the levers and that the system
functions without abnormal games.
Replace any worn parts.
Check the battery charge status if present and charge or
replace it if necessary.
Reconnect the 230V power supply or the batteries and the
panel
solar if present.
Check the functioning of the electric limit switches
Controllare il funzionamento dei finecorsa elettromeccanici
se presenti.
Controllare il funzionamento del rilevamento dell’ostacolo.
Controllare il corretto funzionamento di tutte le funzioni di
comando e di sicurezza.
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