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2.5 Battery tool use and care

•  Only use battery charger specified by 

manufacturer.

•  Only use batteries designated by manufacturer.
•  Store battery packs away from metal objects 

which might contact the terminals and short the 
battery.

•  Do not use a battery pack or tool that is damaged 

or modified.

•  Do not expose a battery pack or tool to fire or 

temperatures above 265

o

F (130

o

C).

•  Avoid all contact with battery fluid.  In the event of 

an accidental fluid discharge, flush with water 
and seek medical attention.

2.6 Main battery

•  Inserting/Removing battery

 

– Insert: Slide pack into body of the tool. 

Confirm it latches securely into place.

 

– Remove: Depress release buttons and pull 

battery pack away from tool.

•  Always remove battery pack before changing or 

removing accessories.

•  Only use accessories specifically recommended 

for this tool.

2.7 Internal battery

•  This device contains a lithium button/coin cell 

battery. Do not swallow or ingest.  Always secure 
battery cover.

•  Never immerse your tool, battery pack or 

charger in liquid or allow a liquid to flow       
inside them.

3.0 System overview

•  The ABB Smart® Tool + system crimps electrical 

connectors faster with fewer tool parts, and 
provides documented proof that the crimp 
quality exceeds UL/CSA requirements. The 
data can be shared with inspectors, 
underwriters, facility owners, or used to 
enhance user’s quality management system. 
Connectivity is not needed to crimp lugs. The 
tool can be used without a mobile device. It 
stores crimp data until user is ready to transfer. 
Once data is transferred, the mobile app saves 
it until user has an internet connection and 
uploads it to the cloud for permanent storage 
or sharing.

3.1 Crimp tool

•  The ABB Smart® Tool + is a dieless tool, able to 

crimp copper connectors from 3/0 AWG to 750 
kcmil and aluminum connectors from 1/0 AWG 
to 600 kcmil using just one crimp* per 
connector. When used with ABB Smart™ 
connectors, no additional data input or 
adjustment is required. The crimp tool 
recognizes connector size and material type, 
and with a pull of the trigger, completes crimp 
to the correct dimension. Pressure feedback is 
also used to ensure a good crimp. Crimp data 
is saved until it’s convenient for user to transfer 
it to the application program running on your 
mobile device. (*Aluminum connectors used 
with copper conductors, require two crimps.)

3.2 Smart

 Connectors

•  Smart™ connectors feature a small RFID chip 

mounted on an out-of-the-way section. This 
chip enables the Smart® Tool + to identify the 
connector, and automatically adjust itself to 
apply proper crimp conditions. This eliminates 
any extra time or effort to adjust the tool. 
Standard Color-Keyed® connectors can also be 
used, ensuring that you won’t be held up on a 
job site if you happen to run out of Smart™ 
connectors.

3.3 Mobile application

•  Transferring data from the crimp tool is easy 

with the software developed to run on your 
Apple® or Android® tablets or phones. The 
software can be downloaded for free from the 
app stores. Mobile software also provides the 
capability to record crimp locations and torque 
used to fasten the connector to the electrical 
system, and tools to upload your data to the 
cloud for sharing or long-term storage.

3.4 Cloud storage

•  Each customer has the capability to save crimp 

data to cloud storage. Data is accessible from 
anywhere with either a standard computer or 
the mobile application software. Each 
customer has complete control over granting 
access to the data. A variety of organization 
and reporting tools are available to search, 
view, and share data.

3.5 Smart® Tool + Crimping System

•  For more information

 

– Go to our website: go.abb/smarttool

 

– Download the Smart® tool APP

 

2

Summary of Contents for Smart BTRF-37C16A

Page 1: ...ctive equipment Do not depress trigger when connecting to battery pack picking up or carrying the tool Do not over reach Keep proper footing and balance at all times Maintain product labels and nameplates If lost or illegible contact ABB Tool service for replacements 2 4 Power tool use and care Do not use if on off switch does not operate properly Remove the battery pack from the power tool before...

Page 2: ...copper connectors from 3 0 AWG to 750 kcmil and aluminum connectors from 1 0 AWG to 600 kcmil using just one crimp per connector When used with ABB Smart connectors no additional data input or adjustment is required The crimp tool recognizes connector size and material type and with a pull of the trigger completes crimp to the correct dimension Pressure feedback is also used to ensure a good crimp...

Page 3: ...e connector type connector size will automatically change to a supported size 4 Place crimping head around connector Jog trigger on and off to slowly advance indenter ram until lug is held lightly Do not deform connector If head needs to be opened press and hold backup release valve NOTE Red indicator light will flash and then turn off 5 Insert stripped conductor into connector 6 Hold tool securel...

Page 4: ...for repair If the tool does not start or operate at full power with a fully charged battery pack clean the contacts on the battery pack If the tool still does not start or operate at full power return the tool charger and battery pack to ABB tool service for repairs 6 4 Cleaning Keep vents free of dust and debris Keep handles clean dry and free of oil or grease Use only mild soap and a damp cloth ...

Page 5: ...BE AS A CONSEQUENCE OF ANY DAMAGE TO FAILURE OF OR DEFECT IN ANY PRODUCT INCLUDING BUT NOT LIMITED TO ANY CLAIMS FOR LOSS OF PROFITS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES WHETHER WRITTEN OR ORAL TO THE EXTENT PERMITTE...

Page 6: ...exion du bloc piles du ramassage ou du transport de l outil Ne pas s étirer au delà de ses capacités Rester stable et en équilibre à tout moment Conserver les étiquettes et les plaques signalétiques du produit En cas de perte ou si celles ci deviennent illisibles contacter le service d ABB Tool pour en obtenir d autres en remplacement 2 4 Utilisation et entretien de l outil électrique Ne pas utili...

Page 7: ...tir des connecteurs en cuivre de 3 0 AWG à 750 kcmil et des connecteurs en aluminium de 1 0 AWG à 600 kcmil en utilisant une seule cosse par connecteur Lorsqu il est utilisé avec les connecteurs ABB SMART aucun ajustement ou entrée de données supplémentaire n est requis L outil de sertissage reconnaît la taille du connecteur et le type de matériau et effectue le sertissage selon la dimension appro...

Page 8: ...eur n est pas prise en charge pour le type de connecteur celle ci s ajustera automatiquement pour une taille prise en charge 4 Positionner la tête de sertissage autour du connecteur Faire bouger la gâchette pour avancer lentement le vérin jusqu à ce que la cosse soit maintenue légèrement Ne pas déformer le connecteur Si la tête doit être ouverte appuyer longuement sur la valve de desserrage REMARQ...

Page 9: ...nctionne pas à pleine puissance lorsque le bloc piles est entièrement chargé nettoyer les contacts sur le bloc piles Si l outil ne démarre toujours pas ou qu il ne fonctionne pas encore à pleine puissance retourner l outil le chargeur et le bloc piles au service d ABB Tools pour le faire réparer 6 4 Nettoyage Maintenir les évents exempts de poussière et de débris Garder les mains propres sèches et...

Page 10: ...ANT S Y LIMITER LES RÉCLAMATIONS DE PERTE DE PROFITS CERTAINS ÉTATS OU CERTAINES PROVINCES NE PERMETTENT PAS L EXCLUSION OU LA LIMITATION DES DOMMAGES ACCIDENTELS OU CONSÉCUTIFS DE CE FAIT IL EST POSSIBLE QUE LA LIMITATION OU L EXCLUSION MENTIONNÉE CI DESSUS NE S APPLIQUE PAS AU PROPRIÉTAIRE CETTE GARANTIE EST EXCLUSIVE ET REMPLACE TOUTES AUTRES GARANTIES EXPRESSES QU ELLES SOIENT PAR ÉCRIT OU LE ...

Page 11: ... o transporte la herramienta No extienda demasiado el brazo para alcanzar la herramienta Mantenga los pies firmemente sobre el piso y el equilibrio en todo momento Dé mantenimiento a las etiquetas de productos y placas de identificación Si se pierden o están ilegibles póngase en contacto con el servicio de Herramientas ABB para obtener reemplazos 2 4 Uso y cuidado de la herramienta eléctrica No lo...

Page 12: ... una herramienta que no usa dados capaz de engarzar conectores de cobre desde 3 0 AWG hasta 750 kcmil y conectores de aluminio desde 1 0 AWG hasta 600 kcmil con solo un engarce por conector Cuando se utiliza con conectores ABB SMART no se requieren datos ni ajustes adicionales La herramienta de engarzado reconoce el tamaño del conector y el tipo de material y con un apriete del gatillo completa el...

Page 13: ...l conector cambiará automáticamente a un tamaño compatible 4 Coloque la cabeza de engarce alrededor del conector Active y desactive el gatillo para avanzar lentamente la pieza de incrustación ariete hasta que el conector se sostenga ligeramente No deforme el conector Si se necesita abrir la cabeza mantenga presionada la válvula de liberación de respaldo NOTA La luz indicadora roja parpadeará y lue...

Page 14: ...e baterías y el cargador al servicio de ABB para su reparación Si la herramienta no arranca o no funciona a plena potencia con una batería completamente cargada limpie los contactos del paquete de baterías Si la herramienta aún no arranca o no funciona a plena potencia devuelva la herramienta el cargador y el paquete de baterías al servicio de herramientas de ABB para su reparación 6 4 Limpieza Ma...

Page 15: ... SEAN CONSECUENCIA DE CUALQUIER DAÑO FALLA O DEFECTO EN CUALQUIER PRODUCTO INCLUIDAS ENTRE OTRAS LAS RECLAMACIONES POR PÉRDIDA DE BENEFICIOS ALGUNOS ESTADOS NO PERMITEN LA EXCLUSIÓN O LIMITACIÓN DE DAÑOS INCIDENTALES O DAÑOS CONSECUENTES POR LO QUE LA LIMITACIÓN O EXCLUSIÓN ANTERIOR PUEDE NO APLICARSE EN SU CASO ESTA GARANTÍA ES EXCLUSIVA Y REEMPLAZA A TODAS LAS DEMÁS GARANTÍAS EXPRESAS YA SEAN ES...

Page 16: ...16 ...

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