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1MRS750915-MUM

Machine Terminal

Technical Reference Manual, General

REM 54_

5.1.2.

Configuration

5.1.2.1.

Machine terminal configuration

The Relay Configuration Tool is based on the IEC 61131-3 standard. The standard
defines the programming language used for configuration. The programmable
system of the REM 54_ machine terminals allows the output contacts to be operated
in accordance with the state of the logic inputs and the outputs of the protection,
control, measurement and condition monitoring functions. The PLC functions (e.g.
interlocking and alarm logic) are programmed with Boolean functions, timers,
counters, comparators and flip-flops. The program is written in a function block
diagram language by using the configuration software.

After the configuration has been built and successfully compiled, and the MIMIC
configuration has been designed, the Relay Configuration Tool project (RCT project
in CAP 505) including the relay configuration and MIMIC configuration can be
downloaded to the relay with the Relay Download Tool. The project can also be
uploaded from the machine terminal with the same tool

1

. However, the relay

configuration, the RCT project and the MIMIC configuration are saved in a non-
volatile memory only after they have been stored via the parameter

Store

. To

activate new configurations, the machine terminal should be reset via the parameter

Software reset

. These parameters can be found in the menu

Configuration/General

. Likewise, the storing and the resetting can be done

by using the relay command buttons

Store

and

Reset

in the Relay Download Tool.

A050238

Fig. 5.1.2.1.-1 Example of a terminal configuration with the RCT

1. This function is only supported in Release 2.0 or later.

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Summary of Contents for REM 54 Series

Page 1: ...Machine Terminal REM 54_ Technical Reference Manual General ...

Page 2: ......

Page 3: ...1 1 2 Measurement functions 29 5 1 1 3 Control functions 29 5 1 1 4 Condition monitoring functions 31 5 1 1 5 Communication functions 31 5 1 1 6 General functions 31 5 1 1 7 Standard functions 32 5 1 2 Configuration 34 5 1 2 1 Machine terminal configuration 34 5 1 2 2 MIMIC configuration 35 5 1 2 3 LON network configuration 36 5 1 2 4 Modbus configuration 37 5 1 2 5 Rated frequency 37 5 1 3 Parame...

Page 4: ...6 5 1 9 1 Selection of input signal type 56 5 1 9 2 Selection of input signal range 56 5 1 9 3 Transducer supervision 58 5 1 9 4 Signal filtering 58 5 1 9 5 Input scaling linearization 58 5 1 9 6 Transducer connections 59 5 1 9 7 Attributes of an RTD analog input for machine terminal configuration 61 5 1 9 8 RTD analog input configuration example 62 5 1 9 9 Self supervision 62 5 1 9 10 Calibration...

Page 5: ...king LEDs 79 5 1 15 4 Interlocking 80 5 2 Design description 81 5 2 1 Technical data 81 5 2 2 Terminal diagram of REM 543 86 5 2 3 Terminal diagram of REM 545 87 5 2 4 Terminal diagram of the RTD analog module 88 5 2 5 Definition of power direction 88 5 2 6 Terminal connections 89 6 Service 93 7 Ordering Information 95 7 1 Order number 95 7 2 Hardware versions of REM 543 and REM 545 96 7 3 Softwar...

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Page 7: ... not be reproduced or copied without written permission from ABB Oy and the contents thereof must not be imparted to a third party nor used for any unauthorized purpose The software or hardware described in this document is furnished under alicense and may be used copied or disclosed only in accordance with the terms of such license Copyright 2006 ABB Oy All rights reserved Trademarks ABB is a reg...

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Page 9: ...t point out safety related conditions or other important information Although warning hazards are related to personal injury it should be understood that operation of damaged equipment could under certain operational conditions result in degraded process performance leading to personal injury or death Therefore complyfully with all warning and caution notices The electrical warning icon indicates ...

Page 10: ...r List for REM 543 and REM 545 1MRS751784 MTI Event List for REM 543 and REM 545 1MRS751785 MTI CAP505 Installation and Commissioning Manual 1MRS751901 MEN CAP505 User s Guide 1MRS752292 MEN CAP505 Protocol Mapping Tool Operator s Manual 1MRS755277 Tools for Relays and Terminals User s Guide 1MRS752008 MUM CAP 501 Installation and Commissioning Manual 1MRS751899 MEN CAP 501 User s Guide 1MRS751900...

Page 11: ...a competent electrician is allowed to carry out the electrical installation National and local electrical safety regulations must always be followed The frame of the device has to be carefully earthed The device contains components which are sensitive to electrostatic discharge Unnecessary touching of electronic components must therefore be avoided Breaking the sealing tape on the rear panel of th...

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Page 13: ...ure Digital signal processing combined with a powerful CPU and distributed I O handling facilitates parallel operations and improves response times and accuracy The HMI1 including an LCD display with different views makes the local use of the REM 54_ rotating machine terminal safe and easy The HMI instructs the user how to proceed A060245 Fig 3 1 1 REM 54_ rotating machine terminal 3 2 Hardware ve...

Page 14: ...rocessor boards CPU module 1 1 1 1 1 1 1 1 1 1 1 1 Power supply boards Type 1 110 120 220 240 V AC 110 125 220 V DC 1 1 1 1 1 1 1 1 Type 1 24 48 60 V DC 1 1 1 1 Digital I O boards Type 1 threshold voltage 80 V DC 1 1 1 1 1 1 1 1 Type 1 threshold voltage 18 V DC 1 1 1 1 Type 2 threshold voltage 80 V DC Type 2 threshold voltage 18 V DC Analog I O board RTD analog module 1 1 1 1 1 1 Display boards Gr...

Page 15: ...r boards CPU module 1 1 1 1 1 1 1 1 1 1 1 1 Power supply boards Type 1 110 120 220 240 V AC 110 125 220 V DC 1 1 1 1 1 1 1 1 Type 1 24 48 60 V DC 1 1 1 1 Digital I O boards Type 1 threshold voltage 80 V DC 1 1 1 1 1 1 1 1 Type 1 threshold voltage 18 V DC 1 1 1 1 Type 2 threshold voltage 80 V DC Type 2 threshold voltage 18 V DC Analog I O board RTD analog module 1 1 1 1 1 1 Display boards Graphic H...

Page 16: ...r boards CPU module 1 1 1 1 1 1 1 1 1 1 1 1 Power supply boards Type 1 110 120 220 240 V AC 110 125 220 V DC 1 1 1 1 1 1 1 1 Type 1 24 48 60 V DC 1 1 1 1 Digital I O boards Type 1 threshold voltage 80 V DC 1 1 1 1 1 1 1 1 Type 1 threshold voltage 18 V DC 1 1 1 1 Type 2 threshold voltage 80 V DC Type 2 threshold voltage 18 V DC Analog I O board RTD analog module 1 1 1 1 1 1 Display boards Graphic H...

Page 17: ...r boards CPU module 1 1 1 1 1 1 1 1 1 1 1 1 Power supply boards Type 1 110 120 220 240 V AC 110 125 220 V DC 1 1 1 1 1 1 1 1 Type 1 24 48 60 V DC 1 1 1 1 Digital I O boards Type 1 threshold voltage 80 V DC 1 1 1 1 1 1 1 1 Type 1 threshold voltage 18 V DC 1 1 1 1 Type 2 threshold voltage 80 V DC Type 2 threshold voltage 18 V DC Analog I O board RTD analog module 1 1 1 1 1 1 Display boards Graphic H...

Page 18: ...rds CPU module 1 1 1 1 1 1 1 1 1 1 1 1 Power supply boards Type 1 110 120 220 240 V AC 110 125 220 V DC 1 1 1 1 1 1 1 1 Type 1 24 48 60 V DC 1 1 1 1 Digital I O boards Type 1 threshold voltage 80 V DC 1 1 1 1 1 1 1 1 Type 1 threshold voltage 18 V DC 1 1 1 1 Type 2 threshold voltage 80 V DC 1 1 1 1 1 1 1 1 Type 2 threshold voltage 18 V DC 1 1 1 1 Analog I O board RTD analog module 1 1 1 1 1 1 Displ...

Page 19: ... module 1 1 1 1 1 1 1 1 1 1 1 1 Power supply boards Type 1 110 120 220 240 V AC 110 125 220 V DC 1 1 1 1 1 1 1 1 Type 1 24 48 60 V DC 1 1 1 1 Digital I O boards Type 1 threshold voltage 80 V DC 1 1 1 1 1 1 1 1 Type 1 threshold voltage 18 V DC 1 1 1 1 Type 2 threshold voltage 80 V DC 1 1 1 1 1 1 1 1 Type 2 threshold voltage 18 V DC 1 1 1 1 Analog I O board RTD analog module 1 1 1 1 1 1 Display boar...

Page 20: ... module 1 1 1 1 1 1 1 1 1 1 1 1 Power supply boards Type 1 110 120 220 240 V AC 110 125 220 V DC 1 1 1 1 1 1 1 1 Type 1 24 48 60 V DC 1 1 1 1 Digital I O boards Type 1 threshold voltage 80 V DC 1 1 1 1 1 1 1 1 Type 1 threshold voltage 18 V DC 1 1 1 1 Type 2 threshold voltage 80 V DC 1 1 1 1 1 1 1 1 Type 2 threshold voltage 18 V DC 1 1 1 1 Analog I O board RTD analog module 1 1 1 1 1 1 Display boar...

Page 21: ... module 1 1 1 1 1 1 1 1 1 1 1 1 Power supply boards Type 1 110 120 220 240 V AC 110 125 220 V DC 1 1 1 1 1 1 1 1 Type 1 24 48 60 V DC 1 1 1 1 Digital I O boards Type 1 threshold voltage 80 V DC 1 1 1 1 1 1 1 1 Type 1 threshold voltage 18 V DC 1 1 1 1 Type 2 threshold voltage 80 V DC 1 1 1 1 1 1 1 1 Type 2 threshold voltage 18 V DC 1 1 1 1 Analog I O board RTD analog module 1 1 1 1 1 1 Display boar...

Page 22: ...22 ...

Page 23: ...m Controllable objects such as CBs can be opened and closed over the remote control system Status information and control signals are transmitted over the serial bus Local control is also possible via the push buttons on the front panel of the machine terminal The protection functions of the machine terminals are designed for selective short circuit and earth fault protection of rotating machines ...

Page 24: ...tion should focus on Signs of mechanical damage to the terminal case and terminals Dust inside the terminal cover or case remove carefully with compressed air Signs of corrosion on the cable terminals on or inside the terminal case For information about the maintenance of machine terminals refer to Chapter 6 Service 0 COIND 3 Uo COCB MECU3A I MEVO3A U MEPE7 P Q E Cos j G Io U12 3 DIFF6G 3DI 3DI NO...

Page 25: ...f LON network is described in section LON network configuration on page 36 If the application includes no horizontal communication network variables are not needed and the section about LON network configuration is thus not relevant The configuration of Modbus network is described in section Modbus configuration on page 37 The configuration procedure starts by configuring the functions of protecti...

Page 26: ...26 ...

Page 27: ...ers can be used for protection functions based on current measurement overcurrent Correspondingly voltage dividers or voltage transformers are used for protection functions based on voltage measurement overvoltage The protection function blocks are documented on the CD ROM Technical Descriptions of Functions Table 5 1 1 1 1 Protection functions available for REM 54_ Function Description DEF2Low Di...

Page 28: ...REV3 a Phase reversal protection PSV3St1 a Phase sequence voltage protection stage 1 PSV3St2 a Phase sequence voltage protection stage 2 REF1A High impedance based restricted earth fault protection ROV1Low Residual overvoltage protection low set stage ROV1High Residual overvoltage protection high set stage ROV1Inst Residual overvoltage protection instantaneous stage SCVCSt1 b Synchro check voltage...

Page 29: ...ation refer to section MIMIC configuration on page 35 Table 5 1 1 2 1 Measurement functions available for REM 54_ Function Description MEAI1 a a These functions are only supported in Release 2 0 or later refer to section Revision identification on page 97 General measurement 1 analog input on RTD1 card MEAI2 a General measurement 2 analog input on RTD1 card MEAI3 a General measurement 3 analog inp...

Page 30: ...ce 1 indication COIND2 Switching device 2 indication COIND3 Switching device 3 indication COIND4 Switching device 4 indication COIND5 Switching device 5 indication COIND6 Switching device 6 indication COIND7 Switching device 7 indication COIND8 Switching device 8 indication COLOCAT Logic controlled control position selector COSW1 On off switch 1 COSW2 On off switch 2 COSW3 On off switch 3 COSW4 On...

Page 31: ...ric wear 1 CMBWEAR2 Circuit breaker electric wear 2 CMCU3 Supervision function of the energizing current input circuit CMGAS1 Gas pressure monitoring 1 CMGAS3 a a This function is only supported in Release 2 0 or later refer to section Revision identification on page 97 Three pole gas pressure monitoring CMSCHED Scheduled maintenance CMSPRC1 Spring charging control 1 CMTCS1 Trip circuit supervisio...

Page 32: ...arc sine ATAN Principal arc tangent BITGET Get one bit BITSET Set one bit BOOL_TO_ Type conversion from BOOL to WORD USINT UINT UDINT SINT REAL INT DWORD DINT BYTE BOOL2INT Type conversion from BOOL inputs to INT output BYTE_TO_ Type conversion from BYTE to WORD DWORD COMH Hysteresis comparator COS Cosine in radians CTD Down counter CTUD Up down counter CTU Up counter DATE_TO_UDINT Type conversion...

Page 33: ...it shift to right SIN Sine in radians SINT_TO_ Type conversion from SINT to REAL INT DINT SUB Subtractor SQRT Square root SR Set dominant bistable function block XOR Extensible exclusive OR connection TAN Tangent in radians TIME_TO_ Type conversion from TIME to UDINT TOD REAL TOD_TO_ Type conversion from TOD to UDINT TIME REAL TOF Off delay timer TON On delay timer TP Pulse TRUNC_ Truncation towar...

Page 34: ...configuration has been built and successfully compiled and the MIMIC configuration has been designed the Relay Configuration Tool project RCT project in CAP 505 including the relay configuration and MIMIC configuration can be downloaded to the relay with the Relay Download Tool The project can also be uploaded from the machine terminal with the same tool1 However the relay configuration the RCT pr...

Page 35: ... define the eight programmable LED indicators and the corresponding alarm texts on the front panel the alarm modes and the interlocking LED texts The MIMIC picture may include a single line diagram measured values with units free texts etc The object status indicators open closed undefined are drawn according to the customer s requirements Note that the operation of the objects themselves is deter...

Page 36: ...ls Typically LON is used for transferring status data between the terminals for interlocking sequences running in the units refer to chapter 5 1 2 3 1 below and Figure 5 1 13 8 1 on page 75 A050183 Fig 5 1 2 3 1 Communication between RED 500 terminals in station interlocking For more information about the use of the tool refer to the LNT 505 Operator s Manual see Related documents on page 10 1 nv_...

Page 37: ... The set rated frequency cannot be changed afterwards via the HMI or serial communication but it can be read via the global control parameter Rated frequency in the machine terminal 5 1 3 Parameters and events The function blocks and I O cards include a large number of parameters and events In addition general parameters and events are provided e g parameters for control and communication as well ...

Page 38: ...ated documents on page 10 A060250 Fig 5 1 4 2 1 Main dialog window of the Relay Setting Tool 5 1 4 3 Storing of parameters and recorded data When parameter values are changed the new values take effect immediately However the new parameter values as well as the recorded data are saved in a non volatile memory only after they have been stored via the parameter Store in the menu Configuration Genera...

Page 39: ...nt panel of the module and the input voltage of the main unit is marked on the side of the unit The external display module is only available together with a main unit equipped with the PS1 240 power supply module 1 The power supply version is specified by the first letter in the order number of REM 54_ refer to section Ordering Information on page 95 The voltage range of the digital inputs is tie...

Page 40: ..._4_ACFail REM 545 PS1_4_ACFail 5 1 5 3 Overtemperature indication The machine terminal includes an internal temperature supervision function The power supply module issues an internal alarm signal when overtemperature has been detected inside the terminal enclosure The alarm signal will be activated once the temperature inside the terminal enclosure increases to 78oC 75 83o C Overtemperature indic...

Page 41: ...ed to each sensor input The machine terminal allows the user to configure each sensor input for the type of sensor to be used Furthermore the machine terminal is provided with general measurement via sensor inputs This allows e g temperature monitoring provided a temperature sensor with a voltage transducer output is available The third letter in the four letter extension of the order number speci...

Page 42: ... 16 15 14 13 12 11 8 7 6 5 4 3 2 1 10 9 19 18 22 21 27 25 24 100V 1A 5A 1A 5A 1A 5A X1 1 18 17 16 15 13 12 8 7 6 5 4 3 2 1 10 9 21 20 19 23 22 27 25 24 5A 1A 5A 1A 100V 100V 1A 5A X2 1 X2 2 X2 3 X2 4 X2 5 X2 6 X2 7 X2 8 DIFF DIFF DIFF DIFF DIFF DIFF DIFF DIFF X2 9 DIFF X2 1 X2 2 X2 3 X2 4 X2 5 X2 6 X2 7 X2 8 DIFF DIFF DIFF DIFF DIFF DIFF DIFF DIFF X2 9 DIFF X2 1 X2 2 X2 3 X2 4 X2 5 X2 6 X2 7 X2 8 ...

Page 43: ...IL2b IL3b I0 I0b U1 U2 U3 U1b U2b U3b U1c GE1 GE2 GE3 3 Current Transformer CT2 In 1 A 5 A 4 Current Transformer CT3 In 1 A 5 A 5 Current Transformer CT4 In 1 A 5 A Voltage Transformer VT1 Un 100V 110V 115V 120V RS 1 10 VD 1 10 Gen meas 1 3 Not in use IL1 IL2 IL3 IL1b IL2b IL3b I0 I0b U12 U23 U31 U12b U23b U31b U12c U1 U2 U3 U1b U2b U3b U1c U0 U0b GE1 GE2 GE3 6 Current Transformer CT5 In 0 2 A 1 A...

Page 44: ...ly apply with the default values of the scaling factors For example a high factor affects the operation of sensitive protection functions such as the directional earth fault protection The scaling factor is calculated channel by channel as follows Scaling factor Inmd Inp where Example The scaling factors for the analog channels can be set via the HMI of the machine terminal or with the Relay Setti...

Page 45: ... transformer at a signal level of 1 of the rated current 0 9000 1 1000 correction parameter for the phase displacement error of the primary current transformer at a signal level of 1 of the rated current 10 00 0 00 Values to be set for a voltage transformer are rated voltage of voltage input same as the secondary rated voltage of the primary voltage transformer connected to the voltage input 100 V...

Page 46: ...tification on page 97 Note that this parameter can only be set via the HMI or the Relay Setting Tool 2 Only included in Release 2 0 or later refer to section Revision identification on page 97 Amplitude error at current In e error in per cent Amplitude correction factor 1 1 1 e 100 Amplitude error at current 0 01 x In e error in per cent Amplitude correction factor 2 1 1 e 100 Phase displacement e...

Page 47: ... used instead of the open delta connection when voltage dividers are used to measure phase to earth voltages If only one virtual channel is used the channel will be numbered as 11 If both calculations are used the I0S channel will be given the number 11 and the U0S channel the number 12 5 1 7 Digital inputs The REM 543 and REM 545 machine terminals differ from each other regarding the number of di...

Page 48: ...50 PS1_4_BI1 a PS1_4_BI2 a PS1_4_BI2 a PS1_4_BI3 a PS1_4_BI3 a BIO1_5_BI1 BIO1_5_BI1 BIO1_5_BI2 BIO1_5_BI2 BIO1_5_BI3 BIO1_5_BI3 BIO1_5_BI4 BIO1_5_BI4 BIO1_5_BI5 BIO1_5_BI5 BIO1_5_BI6 BIO1_5_BI6 BIO1_5_BI7 BIO1_5_BI7 BIO1_5_BI8 BIO1_5_BI8 BIO1_5_BI9 1 BIO1_5_BI9 a BIO1_5_BI10 a BIO1_5_BI10 a BIO1_5_BI11 a BIO1_5_BI11 a BIO1_5_BI12 a BIO1_5_BI12 a BIO2_7_BI1 BIO2_7_BI2 BIO2_7_BI3 BIO2_7_BI4 BIO2_7_...

Page 49: ...etected and the time tag attached to the input change is t0 The high state starting from t1 is detected and the time tag t1 is attached Each digital input has a filter time parameter Input filter where is the number of the digital input of the module in question e g Input 1 filter 5 1 7 2 Inversion of a digital input The parameter Input invert can be used to invert a digital input When the digital...

Page 50: ...with a period of 500 ms The frequency range of a digital input parameterized to operate as a pulse counter is 0 100 Hz dipo2_b Fig 5 1 7 3 1 Principle of pulse counter function The parameter Input preset can be used to give a counter the start value The start value is loaded into the counter by writing the desired start value to the parameter Input preset writing the value 1 to the parameter Count...

Page 51: ...tatus of the input value the time tag for the status change time and the counter value of the input can be issued for each digital input by the attributes BI IV BI BI Time and BI Count where denotes the number of the input These attributes are available in the machine terminal configuration and can be used for different purposes The example below shows how the attributes of the digital input 1 PS1...

Page 52: ...sed which means that the filtering time does not affect the time tag value Count BI Count The count attribute indicates the number of positive input transitions of a filtered input 5 1 8 Digital outputs The outputs of the machine terminal are categorized as follows The events and parameters of I O cards are included in the event and parameter lists on the CD ROM Technical Descriptions of Functions...

Page 53: ...5 1 8 1 1 High speed double pole power outputs HSPO Table 5 1 8 1 Digital outputs REM 543 REM 545 Outputs PS1_4_HSPO1 a a Trip Circuit Supervision function included PS1_4_HSPO1 a PS1_4_HSPO2 a PS1_4_HSPO2 a PS1_4_HSPO3 PS1_4_HSPO3 PS1_4_HSPO4 PS1_4_HSPO4 PS1_4_HSPO5 PS1_4_HSPO5 PS1_4_SO1 PS1_4_SO1 BIO1_5_SO1 BIO1_5_SO1 BIO1_5_SO2 BIO1_5_SO2 BIO1_5_SO3 BIO1_5_SO3 BIO1_5_SO4 BIO1_5_SO4 BIO1_5_SO5 BI...

Page 54: ...IO2_7_PO2 are outputs where the object to be controlled is connected in series with two heavy duty output relay contacts see the figure below These outputs can be used for tripping purposes and for circuit breaker and disconnector control PO1conn_b Fig 5 1 8 2 1 Single pole power outputs PO Double pole power outputs PO The double pole power outputs BIO2_7_PO3 BIO2_7_PO6 are outputs where the objec...

Page 55: ...wing figure PO2conn_b Fig 5 1 8 2 3 Single pole power outputs PO Signal outputs SO The signalling relay outputs BIO1_5_SO_ are not heavy duty outputs and thus they cannot be used for controlling for example a circuit breaker Available relay contacts are either Normally Open or Normally Open Normally Closed type NO or NO NC see the following figure These outputs can be used for alarming and other s...

Page 56: ...puts are configured for a particular type of input signal by means of the channel specific Input mode parameters that can be found in the menu Configuration RTD1 Input The default value is Off which means that the channel is not sampled at all and the IN IN and SHUNT terminals are at high impedance state 5 1 9 2 Selection of input signal range For each measuring mode a separate parameter is provid...

Page 57: ...Current range 0 0 1 mA 0 1 mA 1 0 5 mA 2 1 5 mA 3 0 10 mA 4 0 20 mA 5 4 20 mA 6 1 1 mA 7 2 5 2 5 mA 8 5 5 mA 9 10 10 mA 10 20 20 mA Resistance range 0 0 100 Ω 0 100 Ω 1 0 200 Ω 2 0 500 Ω 3 0 1000 Ω 4 0 2000 Ω 5 0 5000 Ω 6 0 10000 Ω Temperature range 0 Pt100 45 150 C Pt100 45 150 C 1 Pt100 45 600 C 2 Pt250 45 150 C 3 Pt250 45 600 C 4 Pt1000 45 150 C 5 Pt1000 45 600 C 6 Ni100 45 150 C 7 Ni100 45 250...

Page 58: ... the actual current level does not match the programmed level due to too high impedance in the circuit the invalid signal is immediately activated The invalid signal is deactivated as soon as the circuit resistance is low enough 5 1 9 4 Signal filtering Short disturbances on an input are eliminated by signal filtering The filter time which defines the step response time is set for each transducer ...

Page 59: ...ee connection screws have been reserved for each channel Further one connection screw analog ground has been reserved per every two channels Two earth terminals see figure below located to the left of the connectors are reserved for connecting the protective sheaths of the transducer input cables The cable sheath is generally earthed in one end of the cable only A060252 Fig 5 1 9 6 1 Earth termina...

Page 60: ...rminals are galvanically isolated from the supply and enclosure of the machine terminal but they are all connected to each other i e they share the same potential When several inputs are connected to single ended signal sources that share a common ground ground loops result if the connection GND IN is done on every input In this situation the connection GND IN is done on only one of the concerned ...

Page 61: ...used for different purposes Value AI The AI value represents the filtered absolute value of the physical input with the unit according to the selected measuring mode i e V mA Ω or C Invalidity AI IV The AI IV attribute represents the invalidity status of the input The attribute is set to FALSE when the value AI is valid and to TRUE when the value is invalid The input is invalid when one or more of...

Page 62: ...nput RTD1_6_AI1IV is connected to the IV input of the function block A060253 Fig 5 1 9 8 1 RTD analog input configuration example 5 1 9 9 Self supervision Each input sample is validated before it is fed into the filter algorithm The samples are validated by measuring an internally set reference voltage immediately after the inputs are sampled If the measured offset voltage deviates from the set va...

Page 63: ...ly even when no measurements are activated to ensure that the card is always optimally calibrated If the recalibration procedure fails the reason is a hardware failure In this case the card s measurement accuracy is no longer obtained and the invalidity attributes of all inputs are set to TRUE However the card continues updating the measured input values and if the invalidity attributes are not us...

Page 64: ...147 6 307 5 1230 10 58 149 79 50 0 119 40 298 5 1194 129 1 154 92 322 75 1291 60 0 123 24 308 1 1232 4 135 3 162 36 338 25 1353 11 352 165 90 70 0 127 07 317 68 1270 7 141 7 170 04 354 25 1417 80 0 130 89 327 23 1308 9 148 3 177 96 370 75 1483 12 12 182 84 90 0 134 70 336 75 1347 154 9 185 88 387 25 1549 100 0 138 50 346 25 1385 161 8 194 16 404 5 1618 12 90 200 64 120 0 146 06 365 15 1460 6 176 0...

Page 65: ...tributes AO REAL type and AO IV BOOL type where denotes the number of the output These attributes are available in the machine terminal configuration and can be used for different purposes Value AO The value written to AO is transferred to a current signal at the output The output response time is 85 ms consisting of the software delay and the rise time of the analog output counted from the moment...

Page 66: ...e MEAO1 MEAO4 analog output function blocks As an example to display the measured value of neutral current on an analog gauge the neutral current measurement block MECU1A is connected to MEAO1 which in turn is connected to the RTD1_6_AO1 global variable The output invalid signal RTD1_6_AO1IV is connected to the MMIALAR1 function block to achieve a visual indication of a fault The MEAO_ function bl...

Page 67: ... galvanically isolated from each other The constant current generator forces a 1 5 mA measuring current through the circuit breaker trip circuit The constant current generator is connected over the trip contact of the machine terminal circuit The current generator for the TCS1 is connected to the terminals X4 1 12 13 and the current generator for the TCS2 to the terminals X4 1 17 18 of the machine...

Page 68: ...figuration of the blocking signal is user specific and can only be defined in the machine terminal configuration The trip circuit supervision inputs in the machine terminal configuration are as follows TCS1 and TCS2 inputs in REM 543 and REM 545 For more information about the trip circuit supervision functions CMTCS1 and CMTCS2 refer to the Technical Descriptions of Functions CD ROM Operating volt...

Page 69: ...er the serial communication The fault indication text on the HMI consists of two rows as shown below A060264 Fig 5 1 12 1 2 IRF indication text Fault indication has the highest priority on the HMI and cannot be overrun by any other HMI indication The fault indication text is displayed until cleared by pressing the C button for 2 seconds Then the green READY indicator still remains blinking If the ...

Page 70: ...ction on the rear panel connects the machine terminal to the distribution automation system via the SPA bus or the Modbus The fibre optic interface module type RER 123 is used for connecting the machine terminal to the fibre optic communication bus for SPA protocol A third party fully isolated RS 232 RS 485 converter 1 is used for connecting the machine terminal to the RS 485 multi drop communicat...

Page 71: ...tion parameters for the SPA Modbus and LON protocols are set in the Communication menu of the terminal and activated by storing the changes and resetting the device These parameters cannot be changed with the Relay Setting Tool The SPA bus protocol uses an asynchronous serial communication protocol 1 start bit 7 data bits even parity 1 stop bit with adjustable data transfer rate Baud rate default ...

Page 72: ...r side communication is not stopped when the front connector is active This enables e g uploading of the disturbance records without affecting the communication to the upper level Moreover if LON is selected as a communication protocol and the front connector is active transparent SPA write commands are not inhibited via the LON bus 1 Parameter Value Default value Explanation Subnet number 1 255 1...

Page 73: ...l commands transparent SPA bus messages Status of breakers and isolators sliding window protocol network variables Analog measurement values sliding window protocol Other DI AI data sliding window protocol network variables Other DO AO data transparent SPA bus messages network variables Parameter data transparent SPA bus messages SPA file transfer data e g the disturbance records transparent SPA b...

Page 74: ...0 110 V U Uon 100 110 V Uo 21 kV CB OK AROFF REF 541 Uaux 80 265 Vdc ac fn 50 Hz In 1 5 A I 1MRS xxxxxx 98150 9509 Ion 1 5 A Io Un 100 110 V U Uon 100 110 V Uo 21 kV CB OK AROFF SPA ZC 22 SPA ZC 22 SYS 500 COM 500 SMS 510 CAP 505 Protocol 2 SPA Protocol 3 LON SPA Fibre optic RE_ 54_ terminals connected via RER 103 to LON and via RER 123 to SPA LON Fibre optic RER 111 LON star coupler CAP 501 505 S...

Page 75: ...he SNVT_state can be used to communicate the state of a set of 1 to 16 Boolean values Each bit indicates the state of the Boolean value with for example the following interpretations The value field shows the current value of the digital inputs or outputs at the time of reporting or the latest value reported from the concerned device The SNVT_state can be used to transfer the state of 1 to 16 digi...

Page 76: ...Ds with different colours and modes according to the configuration off green yellow red steady blinking LED indicator for control test and interlocking three protection LED indicators HMI push button section with four arrow buttons and buttons for clear C and enter E optically isolated serial communication port backlight and contrast control freely programmable button F button for remote local con...

Page 77: ... r l o c k i n g PARAMETER MENU GROUP MENU MAIN MENU 2 Sec 1 Sec P r o t e c t i o n N O C 3 L o w SUBGROUP MENU O p e r a t i o n m o d e D e f i n i t e t i m e S t a r t c u r r e n t 3 1 x I n O p e r a t e t i m e 0 4 1 0 3 s T i m e m u l t i p l i e r 0 7 8 I E E E t i m e d i a l 0 5 A c t u a l s e t t i n g S e t t i n g g r o u p 1 S e t t i n g g r o u p 2 C o n t r o l s e t t i n g I...

Page 78: ...arind4_b alarind5_b Fig 5 1 15 1 1 Example of a non latched alarm Alarm channel Function block Alarm channel 1 MMIALARM1 Alarm channel 2 MMIALARM2 Alarm channel 3 MMIALARM3 Alarm channel 4 MMIALARM4 Alarm channel 5 MMIALARM5 Alarm channel 6 MMIALARM6 Alarm channel 7 MMIALARM7 Alarm channel 8 MMIALARM8 Non latched steady example 1 On text 09 24 12 40 00 On colour for steady LED Off text Off colour ...

Page 79: ...ive during acknowledgement the alarm LED mode turns stable and the time stamp is cleared Later when the ON signal is deactivated the alarm LED colour will automatically change to OFF colour An event is generated on the rising and falling edge of the ON signal and by acknowledgement The visual indication including resetting of this alarm mode complies with the ISA A standard alarind2_b Fig 5 1 15 3...

Page 80: ...cognized by a blinking red light indicates that the interlocking is in bypass mode control test mode General control test mode The system provides a general interlocking bypass mode Main menu Control Interl bypass that overrides all interlocking signals Activation of the interlocking bypass mode activates the interlocking enable signals of all control objects Thus all local control actions are pos...

Page 81: ...voltage AC 110 120 220 240 V Input voltage DC 110 125 220 V 24 48 60 V Operating range AC 85 110 DC 80 120 of rated value DC 80 120 of rated value Burden 50 W Ripple in DC auxiliary voltage max 12 of the DC value Interruption time in auxiliary DC voltage without resetting 40 ms 110 V DC and 100 ms 200 V DC Internal overtemperature indication 78 C 75 83 C Table 5 2 1 3 Digital inputs Power supply v...

Page 82: ... Breaking capacity when control circuit time constant L R 40 ms at 48 110 220 V DC a 5 A 3 A 1 A Minimum contact load 100 mA 24 V AC DC 2 4 VA TCS Trip Circuit Supervision Control voltage range 20 265 V AC DC Current drain through the supervision circuit approx 1 5 mA 0 99 1 72 mA Minimum voltage threshold over a contact 20 V AC DC 15 20 V a two contacts in series Table 5 2 1 7 Analog outputs Outp...

Page 83: ...0255 22 2 for contact discharge 6 kV for air discharge 8 kV Radio frequency interference test conducted common mode IEC 61000 4 6 10 V rms f 150 kHz 80 MHz radiated amplitude modulated IEC 61000 4 3 10 V m rms f 80 1000 MHz radiated pulse modulated ENV 50204 10 V m f 900 MHz radiated test with a portable transmitter IEC 60255 22 3 method C f 77 2 MHz P 6 W f 172 25 MHz P 5 W Fast transient disturb...

Page 84: ...MRS120535 C50 50 cm 1MRS120535 002 2 m RER 123 1MRS090715 Rear interface connector X3 3 RS 485 connection the fibre optic interface module RER 103 is needed for galvanic isolation protocol SPA LON Rear interface connector X3 4 RJ45 connection galvanically isolated RJ45 connection for an external display panel protocol CAN communication cable 1MRS 120511 001 1 m 1MRS 120511 003 3 m Front panel opti...

Page 85: ...ions Communication functions see Technical Descriptions of Functions 1MRS 750889 MCD Self supervision RAM circuits ROM circuits Parameter memory circuits CPU watchdog Power supply Digital I O modules HMI module RTD analog input module Internal communication bus A D converters and analog multiplexers Mechanical dimensions Width 223 7 mm 1 2 of a 19 rack Height frame 265 9 mm 6U Height box 249 8 mm ...

Page 86: ...SPO1 PS1_4_TCS1 PS1_4_HSPO2 PS1_4_HSPO5 PS1_4_SO1 PS1_4_TCS2 PS1_4_HSPO4 PS1_4_BI1 PS1_4_BI3 PS1_4_BI2 PS1_4_ACFail PS1_4_TempAlarm REM 543 1MRS 090212 AAB CAB Ch 2 CT1 Ch 3 CT2 Ch 4 CT3 Ch 5 CT4 Ch 6 CT5 Ch 7 VT1 Ch 8 VT2 Ch 9 VT3 Ch 10 VT4 BIO1_5_BI1 BIO1_5_BI11 BIO1_5_BI9 BIO1_5_BI8 BIO1_5_BI7 BIO1_5_BI6 BIO1_5_BI5 BIO1_5_BI4 BIO1_5_BI3 BIO1_5_BI2 BIO1_5_BI10 BIO1_5_BI12 BIO1_5_SO1 BIO1_5_SO2 B...

Page 87: ... 1MRS 090222 AAB CAB Ch 2 CT1 Ch 3 CT2 Ch 4 CT3 Ch 5 CT4 Ch 6 CT5 Ch 7 VT1 Ch 8 VT2 Ch 9 VT3 Ch 10 VT4 BIO1_5_BI1 BIO1_5_BI11 BIO1_5_BI9 BIO1_5_BI8 BIO1_5_BI7 BIO1_5_BI6 BIO1_5_BI5 BIO1_5_BI4 BIO1_5_BI3 BIO1_5_BI2 BIO1_5_BI10 BIO1_5_BI12 BIO1_5_SO1 BIO1_5_SO2 BIO1_5_SO3 BIO1_5_SO4 BIO1_5_SO5 BIO1_5_SO6 1A 0 2A X2 8 DIFF X2 7 DIFF X7 1 10 11 12 13 14 15 16 4 5 6 7 8 9 1 2 3 17 18 X7 1 X7 2 5 6 7 8 ...

Page 88: ...or G feeds the inductive load motor M the real and reactive power signs are as shown in the figure below The connections in generator and motor terminals are identical as in the terminal diagram of REM 543 on page 86 The power direction parameter for example in function blocks UPOW_ OPOW_ MEPE7 is set to Reverse in the generator terminal and to Forward in the motor terminal A060275 Fig 5 2 5 1 Def...

Page 89: ...ed cable see Table 5 2 1 11 on page 84 with a 9 pin D type subminiature female connector and a third party fully isolated RS 232 RS 485 converter The other end of the cable is screwed to the rear panel X3 2 and the other end to the RS 232 RS 485 converter which is mounted to the DIN rail The cable is included in the delivery of REM 543 with Modbus protocol The serial interface RS 485 on the rear p...

Page 90: ...REM 543 lower connector for RTD analog module slot 6 REM 543 or REM 545 with RTD analog module X7 1 upper connector for I O module BIO2 slot 7 X7 2 lower connector for I O module BIO2 slot 7 CPU1 PS1 MIM SIM Transfrm BIO1 RTD1 CPU1 PS1 MIM SIM Transfrm BIO1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4...

Page 91: ...6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 X7 1 X6 1 X5 1 X7 2 X4 1 X1 1 X6 2 X5 2 X4 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 X3 2 X3 1 X3 3 X3 4 Made in Finland X2 1 1 2 X2 2 1 2 X2 3 1 2 X2 4 ...

Page 92: ...92 ...

Page 93: ...s considerably differ from those mentioned in the machine terminal specifications the terminal should be overhauled Only personnel authorized by the manufacturer is allowed to carry out repairs Please contact the manufacturer or the nearest representative for further information about checking overhaul and recalibration of the terminal To achieve the best possible operation accuracy all parts of t...

Page 94: ...94 ...

Page 95: ...ection of function blocks available for the machine terminal For more detailed information on the separate function blocks included in each selection please consult your relay supplier The display language combination see table below is identified by a three digit suffix in the software number labelled on the front panel of the machine terminal e g Software No 1MRS110019 001 Suffix Language combin...

Page 96: ...an RTD analog module For more detailed information about the hardware of the machine terminals refer to section Hardware versions on page 13 7 3 Software configuration Each machine terminal allows different software configurations based on separate functions refer to section Functions of the machine terminal on page 27 Functions included in the selected functionality level refer to section Orderin...

Page 97: ...itions to earlier released revisions General Filtering times of digital inputs New type of RTD input Ni 120US Technical data corrections Function blocks Modification of Diff3 the high impedance or flux balance based differential protection function block adjustable time setting added NOC3Low and NEF1Low addition of ANSI inverse time curve For further information about the changes above refer to th...

Page 98: ... and additions to earlier released revisions General Additional scaling factor for setting the displacement error of current and voltage sensors For further information refer to section Technical data of the measuring devices on page 45 Number of sensor types increased from 3 to 10 each sensor channel can be set separately New measuring device and signal GE1 3 to be used with the MEAI1 8 function ...

Page 99: ... more information refer to the CD ROM Technical Descriptions of Functions EVENT230 function block input interface changed Changes to input names in the following function blocks UV3Low UV3High OV3Low OV3High MEVO3A CMVO3 MEPE7 the function block for power and energy measurement Events for energy E apparent power S and cos ϕ added Time based delta event sending added Start time range of the MotStar...

Page 100: ...with the digital input voltage range 110 125 220 V DC power supply 24 48 60 V DC with the digital input voltage range 24 48 60 110 125 220 V DC Tools Uploading downloading of the Relay Configuration Tool project RCT in CAP 505 from to the machine terminal via SPA or LON Uploading downloading of settings CAP501 CAP505 from to the machine terminal via the rear serial port RS 485 of REM 54_ using LON...

Page 101: ...m tools The following tool versions are needed to support the new functions and features of Release 2 0 revisions of REM 54_ CAP 505 Relay Product Engineering Tools CAP 505 v 2 0 0 CAP 501 Relay Setting Tools CAP 501 v 2 0 0 LNT 505 LON Network Tool LNT 505 v 1 1 1 LIB 510 Library for MicroSCADA v 8 4 3 LIB 510 v 4 0 3 ...

Page 102: ...102 ...

Page 103: ...ut IRF Internal relay fault LCD Liquid crystal display LED Light emitting diode LON Locally operating network L R Local remote LV Low voltage MIMIC A graphic configuration picture on the LCD of a relay MV Nedium voltage NO NC Normally open normally closed PCB Printed circuit board PLC Programmable logic controller PO Power output POD Protocol object dictionary PS Power supply RTD Resistance temper...

Page 104: ...104 ...

Page 105: ...ol functions 29 CPU load 23 96 CPU module 13 14 15 16 17 18 19 20 21 100 103 Current measurement 27 Current sensor 14 15 16 17 18 19 20 21 41 45 Current transformer 14 15 16 17 18 19 20 21 27 45 D Digital inputs 14 15 16 17 18 19 20 21 47 Digital outputs 14 15 16 17 18 19 20 21 52 Dimensions 85 Double pole power output 14 15 16 17 18 19 20 21 54 Downloading the configuration 34 E Electromagnetic c...

Page 106: ...k configuration 25 36 LON Network Tool 36 M Matching transformer 41 Measurement functions 23 29 Measuring devices 45 Mechanical dimensions 85 MIMIC picture 35 Modbus 23 N Non latched alarm 78 O Order number 14 15 16 17 18 19 20 21 41 95 Ordering 95 Oscillation suppression 51 Overtemperature indication 40 P Parameterization 37 Parameters 37 38 PC connection 71 PLC functions 23 34 POD 37 Power direc...

Page 107: ... Sensor channels 14 15 16 17 18 19 20 21 Serial communication 70 Service 93 Signal output SO 14 15 16 17 18 19 20 21 55 82 Single pole power output 14 15 16 17 18 19 20 21 54 SMS bus 74 98 Software 96 Standard functions 32 Storing of parameters 38 T Temperature supervision 40 Terminal connections 89 Terminal diagrams 86 Tests 83 Threshold voltage 14 15 16 17 18 19 20 21 Transformers 14 15 16 17 18...

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Page 110: ...ABB Oy Distribution Automation P O Box 699 FI 65101 Vaasa FINLAND Tel 358 10 22 11 Fax 358 10 224 1094 www abb com substationautomation 1MRS750915 MUM EN 03 2006 ...

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