ABB ProcessMaster FEP630 series Operating Instruction Download Page 112

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112

FEP630, FEH630

ELECTROMAGNETIC FLOWMETER | OI/FEP630/FEH630-EN REV. D

… 9 Diagnosis / error messages

… Error messages

Operation outside of specifications (Out Of Spec.)

Error no. / Range

Text on the LCD display

Cause

Remedy

S065.044 / operation

Inhouse temp. alarm.
Reduce ambient temperature.

Measuring medium or ambient temperature is
outside the spec.

Check process conditions, reduce temperature.

S064.041 / operation

EPD alarm.
Secure pipe is completely filled.

Sensor not filled.

Check if pipe is empty.
Make sure that the sensor is completely filled.

S063.040 / operation

TFE alarm.
Secure pipe is completely filled.

Alarm of the complete filling electrode, but
incorrect, because the sensor is not completely
filled.

Check installation and process conditions.

S062.039 / operation

Sensor temp. limits alarm.
Change limits or change fluid
temperature.

The measuring medium temperature is outside
the temperature limit.

Check process conditions and adjust alarm
threshold.

S061.038 / operation

Conductivity limits alarm.
Change limits or Check
application.

The conductivity of the measuring medium is
outside the limit values.

Check process conditions and adjust alarm
threshold.

S060.037 / operation

Gas bubble alarm.
Check conditions of application.

Gas bubbles in the measuring medium

Check the process conditions.

S052.016 / operation

Curr.Out 31 / 32 is saturated.
CO process value out of range.
Adapt Qmax.

The selected process value of the current output
31/32 is outside the measuring range.

Adjust measuring range.

S051.017 / operation

Curr.Out V1 / V2, V3 / V4
saturated.
CO process value out of range.
Adapt Qmax.

The selected process value of the current output
V1 / V2 or V3 / V4 is outside the measuring range.

Adjust measuring range.

S049.019 / electronics

Option Card 1 com error.
Defective Card. Check Card 1.
Call Service.

Broken hardware of the motherboard or option
card.
EMC interference

Check / replace option card in slot 1.
Please contact the service department.

S048.020 / electronics

Option Card 2 com error.
Defective Card. Check Card 2.
Call Service.

Broken hardware of the motherboard or option
card.
EMC interference

Check / replace option card in slot 2.
Please contact the service department.

S047.015 / operation

Pulse output is cut off.
Wrong config. Check pulse out
configuration.

The calculated output pulse or the calculated
output frequency is above the configured cutoff
frequency.

Check configuration for the output pulse.

S046.000 / operation

Mass flowrate exceeds limits.
Check flowrate and alarm limits.

The mass flow is below or above the configured
limit values ‘Qm Massflow Min’ and ‘Qm Massflow
Max’.

Check the parameterization in menu ‘Process
Alarm / ...Alarm Limits’ and adjust as needed.
Check volume flow rate.

S044.001 / operation

Volume flowrate exceeds limits.
Check flowrate and alarm limits.

The volume flow rate is below or above the
configured limit values ‘Qv Volumeflow Min’ and
‘Qv Volumeflow Max’.

Check the parameterization in menu ‘Process
Alarm / ...Alarm Limits’ and adjust as needed.
Check volume flow rate.

Summary of Contents for ProcessMaster FEP630 series

Page 1: ...tended functions for efficient system operation at reduced costs and with higher profitability ProcessMaster FEP630 The first choice for demanding applications in the processing industry HygienicMaster FEH630 The first choice for demanding applications in the food industry Additional Information Additional documentation on FEP630 FEH630 is available for download free of charge at www abb com flow ...

Page 2: ...sing 23 Adjusting the transmitter position 24 Installing the plug in cards 26 6 Electrical connections 29 Safety instructions 29 Use in Potentially Explosive Atmospheres 29 Sensor grounding 29 General information on grounding 29 Metal pipe with fixed flanges 30 Metal pipe with loose flanges 30 Plastic pipes non metallic pipes or pipes with insulating liner 30 Sensor type HygienicMaster 31 Groundin...

Page 3: ...121 Fingerprint database 121 10 Maintenance 122 Safety instructions 122 Sensor 123 Gaskets 123 Cleaning 123 11 Repair 123 Safety instructions 123 Spare parts 124 Replacing the fuse 124 Replacing the LCD indicator 125 Replacing the frontend board 126 Integral mount design 126 Remote mount design 128 Replacing the sensor 129 Returning devices 129 12 Recycling and disposal 130 Dismounting 130 Disposa...

Page 4: ...o the product may only be performed if expressly permitted by these instructions Information and symbols on the product must be observed These may not be removed and must be fully legible at all times The operating company must strictly observe the applicable national regulations relating to the installation function testing repair and maintenance of electrical products Warnings The warnings in th...

Page 5: ...s etc For use as a climbing aid for example for mounting purposes For use as a bracket for external loads for example as a support for piping etc Material application for example by painting over the housing name plate or welding soldering on parts Material removal for example by spot drilling the housing Use in Potentially Explosive Atmospheres Note An additional document with Ex safety instructi...

Page 6: ...gen Germany Tel 49 551 905 0 Fax 49 551 905 777 Email vertrieb messtechnik produkte de abb com ABB Automation Products GmbH Measurement Analytics Dransfelder Str 2 37079 Goettingen Germany Tel 49 551 905 0 Fax 49 551 905 777 Email vertrieb messtechnik produkte de abb com ABB Inc Measurement Analytics 125 E County Line Road Warminster PA 18974 USA Tel 1 215 674 6000 Fax 1 215 674 7183 ABB Engineeri...

Page 7: ...ure rating PN 10 to 40 ASME CL 150 300 JIS 5K 10K 20K Nominal diameter DN 3 to 2000 to 80 in Process connection Flange in accordance with DIN ASME JIS AS2129 table D E Materials process connection Steel cast iron stainless steel Lining material Hard rubber DN 25 to 2000 soft rubber DN 50 to 2000 PTFE DN 10 to 600 PFA DN 3 to 200 ETFE DN 25 to 600 Ceramic Carbide DN 25 to 1000 Linatex DN 50 to 600 ...

Page 8: ...he food industry in accordance with DIN 11851 Welded spuds Tri clamp in accordance with DIN 32676 Tri clamp in accordance with ASME BPE External thread in acc with ISO 228 DIN 2999 DN 3 to 100 to 4 in DN 3 to 100 to 4 in PN 10 to 40 DN 3 to 100 to 4 in PN 10 to 40 DN 3 to 100 to 4 in PN 10 to 40 DN 3 to 100 to 4 in PN 10 to 16 DN 3 to 100 to 4 in PN 10 DN 3 to 25 to 1 in PN 16 Materials process co...

Page 9: ...onfigured on site Digital output 1 passive configurable as pulse frequency or switch output Digital output 2 passive configurable as pulse or switch output Additional outputs The transmitter has two slots which can be used to insert plug in cards to extend the outputs The following plug in cards are available Current output passive Digital output passive Digital input passive 24 V DC power supply ...

Page 10: ...p batch end contact Optional nominal diameter DN 1 to DN 2 Fieldbus PROFIBUS DP Modbus Verification Optional Integral mount design For devices with an integral mount design the transmitter and flowmeter sensor form a single mechanical unit Remote mount design For devices with a remote mount design the transmitter and flowmeter sensor are mounted in separate locations The electrical connection betw...

Page 11: ...le a conductive measuring medium flows through a tube in which a magnetic field is generated perpendicular to the flow direction see Figure 4 The voltage induced in the measuring medium is tapped by two diametrically opposed electrodes This measurement voltage is proportional to the magnetic induction the electrode spacing and the average medium velocity v Taking into account that the magnetic ind...

Page 12: ...re Equipment Directive 2014 68 EU Information on the relevant fluid group Figure 5 Position m PED Fluid 1 Gas Fluid group 1 hazardous fluids liquid gaseous PED PressureEquipmentDirective SEP If the pressure equipment is not in the scope of the Pressure Equipment Directive it is classified in accordance with SEP Sound Engineering Practice sound engineering practice in accordance with Art 4 para 3 o...

Page 13: ...uring transport NOTICE Potential damage to the device The protection plates or protection caps mounted at the process connections on devices with PTFE PFA liners may only be removed immediately before installation To prevent possible leakage make sure that the liner on the flange is not cut or damaged G12034 Figure 7 Transport instructions DN 450 Flange devices DN 450 Use carrying straps to transp...

Page 14: ...id storing the device in direct sunlight In principle the devices may be stored for an unlimited period However the warranty conditions stipulated in the order confirmation of the supplier apply Temperature data Storage temperature range 40 to 70 C 40 to 158 F The ambient conditions for the transport and storage of the device correspond to the ambient conditions for operation of the device Adhere ...

Page 15: ...s General The following points must be observed during installation The flow direction must correspond to the marking if present The maximum torque for all flange screws must be complied with Secure flange screws and nuts against pipe vibration The devices must be installed without mechanical tension torsion bending Install flange devices wafer type devices with plane parallel counterflanges and u...

Page 16: ...hibited This is because in some instances an electrically conductive coating may form on the inside of the meter tube Devices with hard rubber or soft rubber liner Devices with a hard soft rubber liner always require additional gaskets ABB recommends using gaskets made from rubber or rubber like sealing materials When selecting the gaskets make sure that the tightening torques specified in chapter...

Page 17: ...ienic applications the vertical mounting position is preferred For a horizontal mounting position make sure that the sensor is installed to be self draining Minimum spacing of the devices Spacing D 1 0 m 3 3 ft for Design Level A 0 7 m 2 3 ft for Design Level B G12063 HygienicMaster xxx FEH D Spacing D 1 0 m 3 3 ft Figure 14 Minimum spacing In order to prevent the devices from interfering with eac...

Page 18: ...utlet section turn off devices The measuring principle is independent of the flow profile as long as standing eddies do not extend into the measured value formation such as may for example occur after double manifolds in the event of tangential inflow or where half open gate valves are located upstream of the sensor In such cases measures must be put in place to normalize the flow profile A Do not...

Page 19: ...nated measuring media Figure 18 Bypass line For strongly contaminated measuring media a bypass line in accordance with the figure is recommended so that operation of the system can continue to run without interruption during mechanical cleaning Mounting with pipe vibration 1 Pump 2 Damping device 3 Turn off device Figure 19 Vibration damping If pipe vibration occurs it needs to be damped using dam...

Page 20: ...l bracket 2 Leakage hole Figure 22 3A compliant installation Please observe the following points A Do not install the device vertically with the terminal box or transmitter housing pointing downward B The angel bracket option is not 3A compliant C Please make sure that the leakage hole of the process connection is located at the lowest point of the installed device A vertical mounting position is ...

Page 21: ...e leakage make sure that the liner on the flange is not cut or damaged 2 Position the flowmeter sensor plane parallel and centered between the piping 3 Install gaskets between the surfaces see Gaskets on page 16 Note For achieve the best results ensure the gaskets fit concentrically with the meter tube To ensure that the flow profile is not distorted the gaskets must not protrude into the piping 4...

Page 22: ... If necessary provide a sun screen on site Do not up scale the maximum signal cable length between the transmitter and the sensor 1 Drill mounting holes at mounting location 2 Attach transmitter securely to the mounting location using suited fasteners for the base material G11567 205 8 07 2x45 90 2x1 77 3 54 262 10 31 71 2 8 71 2 8 Ø 7 0 28 1 1 Hole pattern for mounting holes Figure 24 Mounting di...

Page 23: ...rotection is not provided and EMC protection is limited Before opening the housing switch off the power supply NOTICE Potential adverse effect on the IP rating Check the O ring gasket for damage and replace it if necessary before closing the housing cover Check that the O ring gasket is properly seated when closing the housing cover G11738 01 A B C 1 1 2 1 2 2 A Integral mount design B Remote moun...

Page 24: ... C and D Adjusting the transmitter position Depending on the installation position the transmitter housing or LCD display can be rotated to enable horizontal readings In addition the display in the LCD indicator can be rotated by 180 using the parameter Display Rotation see Menu Display on page 87 Transmitter housing DANGER Damaging the device carries a risk of explosion When the screws for the tr...

Page 25: ...ing and closing the housing on page 23 Turn the LCD indicator Perform steps A to F Figure 30 Rotating the LCD indicator Rotate LCD indicator single compartment housing The LCD indicator can be rotated in three increments of 90 each To open and close the housing refer to Opening and closing the housing on page 23 Turn the LCD indicator Perform steps A to F Figure 31 Rotating the LCD indicator Chang...

Page 26: ... be inserted to extend inputs and outputs The slots are located on the transmitter motherboard and can be accessed after removing the front housing cover Plug in card Description Quantity Current output 4 to 20 mA passive red Order no 3KQZ400029U0100 Maximum of two plug in cards Passive digital output green Order no 3KQZ400030U0100 Maximum of one plug in card Passive digital input yellow Order no ...

Page 27: ...IC FLOWMETER OI FEP630 FEH630 EN REV D 27 1 Cover 2 LCD indicator 3 Frontend board FEB with integral mount design only 4 Slot OC2 5 Slot OC1 6 Plug in cards Figure 32 Installation of plug in cards example dual compartment housing ...

Page 28: ...idelines Make sure that the static electricity in your body is discharged before touching electronic components 1 Switch off the power supply 2 Unscrew remove the cover 3 Remove the LCD indicator Ensure that the cable harness is not damaged Insert the LCD indicator into the bracket only for single compartment housings 4 Remove frontend board only in integral mount design and dual compartment housi...

Page 29: ...nual As a result it is crucial that the installation guidelines and connection values it lists are also observed The icon on the name plate indicates the following Sensor grounding General information on grounding Observe the following items when grounding the device For plastic piping or piping with insulating liner the ground is provided by the grounding plate or grounding electrodes When stray ...

Page 30: ...ish the connection between the ground terminal of the sensor and a suited grounding point in accordance with the figure Plastic pipes non metallic pipes or pipes with insulating liner G12023 2 1 1 3 A B 3 2 A Flange design B Wafer type design 1 Ground terminal 2 Terminal lug 3 Grounding plate Figure 36 Plastic pipes non metallic pipes or pipes with insulating liner For plastic pipes or pipes with ...

Page 31: ...ons on page 118 Installation and grounding in piping with cathodic corrosion protection The installation of electromagnetic flowmeters in systems with cathodic corrosion protection must be made in compliance with the corresponding system conditions The following factors are especially important 1 Pipelines inside electrically conductive or insulating 2 Piping consistently and widely on cathodic co...

Page 32: ...anges and connect them to the flowmeter sensor and to functional ground The screw bolts for flange connections should be mounted with insulation The insulation plates and the insulation pipe are not included in the delivery They must be provided onsite by the customer G11049 1 1 2 A B 3 B B B A Connection line corrosion potential B Insulated screw bolts without grounding plates 1 Insulated piping ...

Page 33: ... Note Adhere to the limit values of the power supply in accordance with the information on the name plate Observe the voltage drop for large cable lengths and small conductor cross sections The voltage at the terminals of the device may not down scale the minimum value required in accordance with the information on the name plate The power supply is connected to terminal L phase N zero or 1 2 and ...

Page 34: ... cable conduit G12036 Figure 41 Installation set for cable conduit Conduit NOTICE Condensate formation in terminal box If the flowmeter sensor is permanently connected to cable conduits there is a possibility that moisture may get into the terminal box as a result of condensate formation in the cable conduit Make sure that the cable conduits on the terminal box are sealed An installation set for s...

Page 35: ...m 0 24 to 0 47 in Cable design Two wire pairs as a star quad cable Conductor cross section Length dependent Shield Copper braid with approximately 85 coverage Temperature range Depends on application Maximum signal cable length 0 25 mm2 AWG 24 50 m 164 ft 0 34 mm2 AWG 22 100 m 328 ft 0 5 mm2 AWG 20 150 m 492 ft 0 75 mm2 AWG 19 200 m 656 ft Recommended cables It is recommended to use an ABB signal ...

Page 36: ...s S63 In case of an accident due to inhaling take the injured person out into the fresh air to rest If the terminal box is to be potted subsequently on site a special two component potting compound can be ordered separately order no D141B038U01 Potting is only possible if the sensor is installed horizontally Observe the following instructions during work activity Preparation Complete the installat...

Page 37: ...ments L Phase N Neutral conductor PE Protective earth PE DC voltage supply Terminal Function comments 1 2 PE Protective earth PE Connections for inputs and outputs Terminal Function comments Uco 32 31 32 Current output 4 to 20 mA HART output active or Current output 4 to 20 mA HART output passive 41 42 Passive digital output DO1 51 52 Passive digital output DO2 V1 V2 V3 V4 Plug in card slot OC1 Pl...

Page 38: ...rent output Uco 32 31 32 Can be configured for outputting mass flow and volume flow via the on site software G11596 02 A B I E 32 Uco 32 I E 31 RB RB Uq 31 Uco A Current output Uco 32 active B Current output 31 32 passive Figure 46 I internal E external RB load G10323 02 0 0 100 200 300 400 500 600 5 10 15 20 25 30 35 RB Ω Uq V Permissible source voltage Uq for passive outputs in relation to load ...

Page 39: ...2 and DO 51 52 are not electrically isolated from each other If an additional electrically isolated digital output is required a corresponding plug in module must be used If you are using a mechanical counter we recommend setting a pulse width of 30 ms and a maximum frequency of fmax 30 Hz Current output V1 V2 V3 V4 plug in module Up to two additional plug in modules can be implemented via the Pas...

Page 40: ...minals V1 V2 V3 V4 Output closed 0 V UCEL 3 V 2 mA ICEL 30 mA Output open 16 V UCEH 30 V DC 0 mA ICEH 0 2 mA Switching function Parameterization possible See Menu Input Output on page 88 Digital input V1 V2 V3 V4 plug in module A digital input can be implemented via the Passive digital input yellow plug in module G11598 01 16 30 V DC V2 V3 I E V1 V4 16 30 V DC OC2 OC1 Ri Ri Figure 52 Plug in card ...

Page 41: ...anently short circuit proof Note If the device is used in potentially explosive atmospheres the plug in card for the loop power supply may only be used to supply a passive output It is not allowed to connect it to multiple passive outputs Modbus PROFIBUS DP interface V1 V2 plug in card A Modbus or PROFIBUS DP interface can be implemented by using the Modbus RTU RS485 white or PROFIBUS DP RS485 whi...

Page 42: ...he connection example shows usage for digital output 41 42 the same applies to usage for digital output 51 52 G11913 A V2 V1 I E 24 V max 25 mA DC 0V B RB V4 V3 OC2 OC1 A Loop power supply blue plug in card in slot 1 B Digital output green plug in card in slot 2 Figure 56 Active digital output V3 V4 example Digital output 41 42 51 52 passive on distributed control system G12366 A Ex 1 Ex 2 0 V DC ...

Page 43: ...A DC 0V B V4 V3 OC2 OC1 A Loop power supply blue plug in card in slot 1 B Passive digital input yellow plug in card in slot 2 Figure 59 Active digital output V3 V4 example Connection versions digital output 41 42 51 52 Depending on the wiring of digital outputs DO 41 42 and 51 52 they can be used parallel or only individually The electrical isolation between the digital outputs also depends on the...

Page 44: ...0 240 V AC 24 V DC HART Iout 1 2 DI DO 100 240 V AC 24 V DC PA PA 1 2 4 3 1 4 3 6 6 5 Single compartment housing 1 Terminals for power supply 2 Cover for power supply terminals 3 Terminals for inputs and outputs 4 Terminal for potential equalization 5 LCD indicator 6 Bracket for LCD indicator park position Figure 61 Connection to device example PA potential equalization Change from one to two colu...

Page 45: ...al supply Lead the power supply cable into the housing through the top cable entry Lead the cables for signal inputs and signal outputs into the housing through the middle and where necessary bottom cable entries Connect the cables in accordance with the electrical connection If present connect the cable shielding to the earthing clamp provided Use wire end ferrules when connecting After connectin...

Page 46: ... compartment housing A Upper terminal box back side B Lower terminal box C Signal cable to sensor 1 Terminals for power supply 2 Cover for power supply terminals 3 Terminals for signal cable 4 Terminals for inputs and outputs 5 Terminal for potential equalization Figure 62 Electrical connection to transmitter in remote mount design example dimensions in mm in ...

Page 47: ...Follow the instructions in Opening and closing the housing on page 23 to open and close the housing safely Terminal ABB signal cable 3KQZ407123U0100 HELKAMA signal cable 20522 GND Blue Blue 4 UFE White white 3 A Yellow Blue 2 B Orange white 1 Observe the following points when connecting to an electrical supply Lead the cable for the power supply and the signal inputs and outputs into the housing a...

Page 48: ... protection class Follow the instructions in Opening and closing the housing on page 23 to open and close the housing safely Terminal ABB signal cable 3KQZ407123U0100 HELKAMA signal cable 20522 GND Blue Blue 4 UFE White white 3 A Yellow Blue 2 B Orange white 1 Observe the following points when connecting to an electrical supply Lead the signal cable into the housing as shown Connect the cables in ...

Page 49: ...Tm Measuring medium temperature The process values of the HART variables can be set in the device menu Modbus communication Note The Modbus protocol are not secure as such the intended application should be assessed to ensure that these protocols are suitable before implementation Modbus is an open standard owned and administrated by an independent group of device manufacturers styled the Modbus O...

Page 50: ...5 up to a maximum length of 600 m 1968 ft For the symmetrical pairs in RS485 systems a surge impedance of more than 100 Ω is preferred especially at a baud rate of 19200 and above PROFIBUS DP communication Note The PROFIBUS DP protocol are not secure as such the intended application should be assessed to ensure that these protocols are suitable before implementation PROFIBUS DP interface Terminals...

Page 51: ...er rate of the DP line Number of PROFIBUS DP and PA nodes 126 addresses 0 to 125 Per PROFIBUS DP segment Number of DP nodes 32 Node Devices with without PROFIBUS address Bus termination required at the beginning and end of each DP segment Trunk cable length LT see diagram length dependent on transfer rate Cable length of at least 1 m between two DP nodes at 1500 kBit s Spur cable length LS at 1500...

Page 52: ...n potentially explosive atmospheres Ex safety instructions are an integral part of this manual As a result it is crucial that the installation guidelines and connection values it lists are also observed The icon on the name plate indicates the following Hardware settings Note The product has an ABB service account that can be disabled with this write protection switch Dual compartment housing G117...

Page 53: ... parameterization cannot be changed via the LCD indicator Activating and sealing the write protection switch protects the device against tampering Number Function On Write protection active Off Write protection deactivated Configuration of digital outputs V1 V2 or V3 V4 G11924 01 ON OFF 1 ON OFF 1 1 NAMUR rotary switch Figure 69 Position of rotary switch on the plug in card The configuration NAMUR...

Page 54: ...ptional LCD indicator for parameterization can be connected Parameterization via the local operating interface DANGER Explosion hazard Risk of explosion during operation of the device with open terminal box Only perform parameterization of the device via the local operating interface outside potentially explosive atmospheres A PC Notebook and the USB interface cable are needed to configure the dev...

Page 55: ...shown 2 Insert USB interface cable into a free USB female connector on the PC notebook 3 Switch on the device power supply 4 Start ABB AssetVision and perform the parameterization of the equipment Detailed information on operating the software is available in the relevant operating instructions and the DTM online help Parameterization via HART Configuration via the HART interface of the device req...

Page 56: ...w 20 5 mA Off Low Flow Cut Off 1 EPD Alarm Off Switching on the power supply Switch on the power supply The LCD display shows the following display during the startup process System Startup Processing The process display is displayed after the startup process Parameterization via the menu function Easy Setup Settings for the most common parameters are summarized in the Easy Setup menu This menu pr...

Page 57: ... 14 Use to set the desired upper range value 15 Confirm the selection with The device is factory calibrated to the flow range end value QmaxDN unless other customer information is available The ideal upper range values are those which correspond to a flow velocity of 2 to 3 m s 0 2 to 0 3 QmaxDN The adjustable upper range values are listed in the table at Measuring range table on page 60 Easy Setu...

Page 58: ...up Dig Out 41 42 Mode Pulse Next Edit 28 Use to call up the edit mode 29 Use to select the desired operating modeOff Logic Pulse Frequencyfor the digital output 30 Confirm the selection with Easy Setup Curr Out at Alarm High Alarm Next Edit 31 Use to call up the edit mode 32 Use to select the desired alarm mode 33 Confirm the selection with Easy Setup Low Alarm 3 500 mA Next Edit 34 Use to call up...

Page 59: ...nsor close all valves shut off devices etc The sensor is completely filled with the medium to be measured Easy Setup System Zero Next OK Use to start automatic adjustment of the zero point for the system Menu Easy Setup Exit Select Once all parameter have been set the main menu appears again The most important parameters are now set 40 Use to switch to the process display Change from two to one co...

Page 60: ...6 12 m3 h 52 8 US gal min 600 m3 h 2642 US gal min 1200 m3 h 5283 US gal min 200 8 21 6 m3 h 95 1 US gal min 1080 m3 h 4755 US gal min 2160 m3 h 9510 US gal min 250 10 36 m3 h 159 US gal min 1800 m3 h 7925 US gal min 3600 m3 h 15850 US gal min 300 12 48 m3 h 211 US gal min 2400 m3 h 10567 US gal min 4800 m3 h 21134 US gal min 350 14 66 m3 h 291 US gal min 3300 m3 h 14529 US gal min 6600 m3 h 29059...

Page 61: ...xit Select 1 Operating buttons for menu navigation 2 Menu name display 3 Menu number display 4 Marker for indicating relative position within the menu 5 Display showing the current functions of the and operating buttons Figure 74 LCD display The LCD indicator has capacitive operating buttons These enable you to control the device through the closed housing cover Note The transmitter automatically ...

Page 62: ...shows the current process values There are two menu levels under the process display Information level Operator Menu The information level contains the parameters and information that are relevant for the operator The device configuration cannot be changed on this level Configuration level Configuration The configuration level contains all the parameters required for device commissioning and confi...

Page 63: ...he icon appears here and the operator pages are automatically displayed one after the other Call up configuration level The device is protected against changes in the parametrization Switching to the information level On the information level the operator menu can be used to display diagnostic information and choose which operator pages to display Process display 1 Open the using Operator Menu Ope...

Page 64: ...r alarm due to device configuration Note For a detailed description of errors and troubleshooting instructions please see Diagnosis error messages on page 109 Switching to the configuration level parameterization The device parameters can be displayed and changed on the configuration level Process display 1 Switch to the configuration level with Access Level Read Only Standard Service Back Select ...

Page 65: ...he set password has been forgotten the password can be reset and reassigned A one time password is needed for this purpose and can be generated by ABB Service upon request To reset the password the password has to be entered incorrectly once for the Standard user level When the configuration level is called up again a new entry Reset password then appears in the list of access levels 1 Switch to t...

Page 66: ... for editing The decimal place that is currently selected is highlighted Parameter name 12 3456 unit Next OK 3 Use to select the decimal place to change 4 Use to set the desired value 5 Use to select the next decimal place 6 If necessary select and set additional decimal places in accordance with steps 3 to 4 7 Use to confirm your setting This concludes the procedure for changing a parameter value...

Page 67: ...u as described below 1 Pressing Next repeatedly moves the cursor to the right Once the cursor reaches the end position Cancel is displayed in the lower right of the screen 2 terminates editing and exits the menu item Use to return to the start Note The LCD display automatically returns to the process display three minutes after the last button has been actuated Change from two to one column ...

Page 68: ... Setup Language Unit Volumeflow Qv Qv Max 1 Unit Vol Totalizer Pulses per Unit Pulse Width Upper Frequency Damping Dig Out 41 42 Mode Curr Out at Alarm Low Alarm High Alarm System Zero Device Info Sensor QmaxDN Type Meter Size Transmitter Qm Max DN Qv Max DN Mains Frequency Exitation Freq Coil Current Regul Set Point Curr DC feedback reg Sensor ID Sensor Serial No Sensor Run Hours Se Calibration S...

Page 69: ...on Card 1 FW CRC BootloaderOC1 Ver Option Card 2 FW Ver Option Card 2 FW CRC Transm Run Hours Tx Restart Counter Time since Restart Option Card Slot 1 Option Card Slot 2 Tx Calibration Manufacturer Street City Phone Device Setup Access Control Standard Password Read Only Switch Sensor Range Mode Config Transmitter Qm Max DN Qm Max 1 TX Span Qm Max 2 TX Zero Qm Range Mode First Cal Date Qv Max DN L...

Page 70: ...Device Reset Cust Qv Tot Unit N Restore Settings Cust Qv Tot Unit F Feature Settings Low Flow Cut Off System Zero Low Flow Hysteresis Noise Reduction Backwards Comp Piston Pump Backwards Comp Code Verifying Capab Verifying Capab Code Batchmode Display Language Batchmode Code Contrast Expert Diagn Operator Page 1 Display Mode Expert Diagn Code 1st Line SIL Comp Operator Page 2 2nd Line SIL Comp Cod...

Page 71: ...Pulse Output Output Value Pulse Pulses per Unit Pulse Width Setup Freq Output Output Value Freq Upper Frequency Setup Logic Output Logic Output Action Alarm Config Active Mode General Alarm Qv Volumeflow Max Qv Volumeflow Min EPD Alarm TFE Alarm Gas Bubble Conductivity Mode Sensor Temperature Outp Flow Direction Setup Logic Output Logic Output Action Active Mode Alarm Config General Alarm Qv Volum...

Page 72: ...t V3 V4 Active Mode Alarm Config Dig In V1 V2 General Alarm Qv Volumeflow Max Dig In V3 V4 Function Qv Volumeflow Min Active Mode EPD Alarm Curr Out V1 V2 Delay Time TFE Alarm Gas Bubble Curr Out V3 V4 Output Value Conductivity Curr Out Mode Sensor Temperature Curr Out at Alarm Low Alarm High Alarm Curr Out 20 5mA Curr Out 3 8mA Curr at EPD Alarm Curr at TFE Alarm ...

Page 73: ... Specification Qm Massflow Min Qm Massflow Max Qv Volumeflow Min Qv Volumeflow Max Communication HART Device Address Loop Current Mode Modbus HART Tag HART Long Tag Profibus HART Descriptor HART Message HART Manuf ID HART Device ID HART Find Last HART Command Address IEEE Format Baud Rate Parity Stop Bits Response Delay Address Ident Nr Selector Comm State Baud Rate PB Manufacturer ID ...

Page 74: ...is Tfe Actual Tfe Value Tfe On Off Empty Pipe Detector Start Tfe Adjust Manual Tfe Adjust Diagnosis Coil Tfe Threshold Diagnosis Gas Bub Empty Pipe Detector Adjust EP Manual Adjust EP F Threshold Detector EP Value Coil Diag On Off Coil Resistor Coil Current Coil Inductance Coil Temperature Coil Temperature Adj Coil Temp Min Alarm Coil Temp Max Alarm Gas Bubble On Off Gas Bubble Value Start Adj Gas...

Page 75: ...Conductivity On Off Conductivity µS cm Diagnosis SIL Adj Cond Value Cond Iout Min Value Noise Check Cond Iout Max Value Cond Min Alarm Value Cond Max Alarm Value Elec Imp E1 GND Elec Imp E2 GND SIL On Off Start Noise Check Result Noise Check Power Spectrum Amplitude 1 Value 4 Frequency 1 4 ...

Page 76: ... Preset Se Customer Coil Ind DC Feedback DAC Se Customer Imp E1 ADC Errors Se Customer Imp E2 Device Restart Count Simulation Mode Simulation Switch Qm Massflow unit Output Readings Qm Massflow Qv Volumeflow unit Qv Volumeflow Conductivity µS cm Curr Out 31 32 Curr Out V1 V2 Curr Out V3 V4 Dig Out 41 42 State Dig Out 41 42 Freq Dig Out 41 42 Pulse Dig Out 51 52 State Dig Out 51 52 Pulse Dig Out V1...

Page 77: ...low Fwd Volumeflow Rev Batching Batch Process Value Preset Batch Total Lag Correction Reset Cur Batch Tot Start Batching Current Batch Total Stop Batching Batch Counts Reset Batch Counts Mode Quantity Factor Time Sensor Setup Sensor Type Meter Size Se Span Se Zero Rey pipe size Cor Rey cor term max Line Freq Excitation Freq Set Point Curr Pre Amp Calibration flag Sensor TFE Function Change from on...

Page 78: ...ial gallons per hour Igal d 94 Imperial gallons per day bbl s 112 Oil barrels per second bbl min 113 Oil barrels per minute bbl h 114 Oil barrels per hour bbl d 115 Oil barrels per day bls s 130 Brew barrels per second bls min 131 Brew barrels per minute bls h 132 Brew barrels per hour bls d 133 Brew barrels per day xx yy 254 User defined unit Table 2 Units for the mass flow Selection Code Descrip...

Page 79: ...he pulse width for the digital output operating mode Pulse The pulse value and pulse width are interdependent and calculated dynamically pulses per unit 1 to 10000 s pulse width 0 1 to 2000 mS Only available if a digital output has been configured as a pulse output and the volume flow or mass flow has been selected as the process variable to be output Pulse Width Upper Frequency Sets the upper ran...

Page 80: ...equency Supply frequency for the power supply Exitation Freq Frequency used to operate the magnetic coils of the flowmeter sensor Coil Current Regul For service information only Set Point Curr Current used to operate the magnetic coils of the flowmeter sensor DC feedback reg For service information only Sensor ID ID number of the sensor Sensor Serial No Serial number of the sensor Sensor Run Hours...

Page 81: ...ansmitter Version FW Device Ver Version and item number of device software package FW Device Part Nr FW Motherboard Ver Version and checksum CRC of motherboard MB software FW Motherboard CRC FW Frontend Ver Version and checksum CRC of the frontend board FEB software FW Frontend CRC HW Motherboard Ver Hardware version of the motherboard MB HW Frontend Ver Hardware version of the frontend board FEB ...

Page 82: ...nge Mode and Qv Range Mode Disabled Second measuring range for mass and volume flow rate deactivated Qm and Qv Second measuring range for mass and volume flow rate activated Qm only Second measuring range for mass flow activated Qv only Second measuring range for volume flow activated Default setting Disabled Qm Max DN The value is the lower mass flow at a flow velocity of 10 m s The value is auto...

Page 83: ...over between the measuring ranges Max1 active Max2 active for the volume flow measurement This parameter is only available if the value Qm and Qv or Range Mode Confighas been selected for the parameter Qv only Sensor Location Tag Entry of the measuring point tag for the sensor Alphanumeric max 20 characters Sensor Tag Enter the tag number of the sensor Alphanumeric max 20 characters Operating Mode...

Page 84: ...are redundantly saved in two data modules One of them is the SensorMemory the other is the transmitter motherboard backplane By selecting Tx Sens location specific settings such as measuring range or damping are replicated from the transmitter motherboard backplane to the SensorMemory Sens Tx By selecting Sens Tx location specific settings such as measuring range or damping are replicated from the...

Page 85: ...o the transmitter via the HART Modbus or PROFIBUS DP protocol You can configure the display through the Display menu Cust Qm Unit N Enter the name for the user defined mass flow unit Cust Qm Unit F Enter the factor for a user defined mass flow unit The factor relates to the flow per liter Cust Qm Tot Unit N Enter the name of the user defined totalizer unit for mass flow Cust Qm Tot Unit F Enter th...

Page 86: ...s organization After entering the code restart the device e g using the parameter Device Reset or by briefly switching off the power supply Expert Diagn Indicator as to whether advanced diagnosis functions such as gas bubble or conductivity have been activated Expert Diagn Code Set the device specific code for activating the advanced diagnosis function To use this function subsequently contact the...

Page 87: ... Date Format Set the display format for the date and time Display Tag Configuration of the top line in the display Off Sensor Location Tag Bus Address HART Address Display Rotation The display on the display can be rotated through software by 180 Display Test Start the test of the LCD display with The display test lasts approx 10 seconds Various patterns are shown on the LCD display to check the d...

Page 88: ...flow in percent Conductivity µS cm The current output provides the conductivity in μS cm The current outputs V1 V2 and V3 V4 are only available if the corresponding plug in cards are available Curr Out Mode Select the operating mode for the current output 4 20mA FWD Output flow rate in forward flow 4 mA no flow 20 mA maximum flow 4 12 20 mA Output flow rate in forward and reverse flow 4 mA maximum...

Page 89: ...t 41 42 as a binary output e g as an alarm output Pulse Digital output 41 42 as a pulse output In pulse mode pulses are output per unit e g 1 pulse per m3 Frequency Digital output 41 42 as a frequency output In frequency mode a frequency is issued that is proportional to the flow rate The maximum frequency can be configured in accordance with the upper range value Outp Flow Direction Selection of ...

Page 90: ...lse output is deactivated Pulse Mass Flow The pulse output indicates the mass flow Pulse Volume Flow The pulse output indicates the volume flow Upper Frequency Sets the frequency for the upper range value The entered value corresponds to 100 flow Input Output Dig Out 41 42 Setup Logic Output Logic Output Action Selection of binary output function Off The binary output is deactivated F R Signal The...

Page 91: ...e function depends on the setting of the parameter Outp Flow Direction 90 Shift 90 phase shifted output of the same pulses as for digital output 41 42 180 Shift 180 phase shifted output of the same pulses as for digital output 41 42 Outp Flow Direction Selection of flow direction in which the pulse frequency output issues the selected process value The parameter is only available if Follow DO 41 4...

Page 92: ...y output 51 52 Only if the parameter Logic Output Action is set to Alarm Signal Qv Volumeflow Max Qv Volumeflow Min EPD TFE Gas Bubble Conductivity Sensor Temperature In house Temp Input Output Dig Out V1 V2 Input Output Dig Out V3 V4 Mode Selection of operating mode for the digital output V1 V2 or V3 V4 Off Digital output deactivated Logic Digital output functions as binary output for function se...

Page 93: ... Signal Qv Volumeflow Max Qv Volumeflow Min EPD TFE Gas Bubble Conductivity Sensor Temperature In house Temp Input Output Dig In V1 V2 Input Output Dig In V3 V4 Function Select a function for the digital input No function No function Reset all Totalizer Counter reset for all counters forward flow reverse flow and difference totalizer Stop all Totalizer External counter stop for all counters forwar...

Page 94: ...d Alarm messages are divided into groups If masking is activated for a group On no alarm is issued For additional information see Diagnosis error messages on page 109 Function Check Out Of Specification Process Alarm Alarm Limits Qm Massflow Min Set the minimum maximum limit value 0 to 110 for mass measurement If the process value Qm unit exceeds or falls below the limit value an alarm is triggere...

Page 95: ...Normal Signaling HART Tag Entry of a HART TAG number as unique identifier for the device Alphanumeric a maximum of 8 characters upper case only no special characters HART Long Tag Entry of a HART TAG number as unique identifier for the device Alphanumeric maximum of 32 characters ASCII Only starting from HART version 7 HART Descriptor Entry of a HART descriptor Alphanumeric a maximum of 16 charact...

Page 96: ...y setting Odd Stop Bits Selection of the stop bits for the Modbus communication Factory setting One stop bit Response Delay Setting of the pause time in milliseconds after receiving a Modbus command The device sends a response no earlier than expiration of the set pause time Factory setting 10 ms Communication Profibus Address Set the PROFIBUS DP device address 1 to 126 Ident Nr Selector Display t...

Page 97: ... 004 Start New Cycle Resetting of the maintenance interval The service interval is reset to the value set in Preset Maint cycle Diagnostics Diagnosis Control Diagnosis Tfe Selection of submenu Diagnosis Tfe using Empty Pipe Detector Selection of submenu Empty Pipe Detector using Diagnosis Coil Selection of submenu Diagnosis Coil using Diagnosis Gas Bub Selection of submenu Diagnosis Gas Bub using ...

Page 98: ...ceed the switching threshold a message will appear on the display and an alarm will be triggered through the digital output if appropriately configured Diagnostics Diagnosis Control Empty Pipe Detector Empty Pipe Detector Activate the Empty Pipe Detector function only for sizes DN 10 A completely filled meter tube is essential for an accurate measurement The Empty Tube Detection function detects a...

Page 99: ... Gas Bubble Detection function Default setting Off Note Gas bubble detection can be used in the nominal diameter range of DN 10 to 300 For additional information see Extended diagnostic functions on page 118 Gas Bubble Value Displays current gas bubble value Start Adj Gas Bubble The gas bubble detection function must be set in accordance with the conditions on site Start the automatic adjustment o...

Page 100: ...t option card Set the 4 mA and 20 mA value which correspond to the upper and lower range of the conductivity value Cond Iout Max Value Cond Min Alarm Value Set the alarm for minimum and maximum conductivity In the case of down scale an alarm is triggered Limits 5 to 20000 μS cm Cond Max Alarm Value Elec Imp E1 GND Electrical impedance E1 GND Current impedance between electrode E1 and GND ground po...

Page 101: ... integrity of the device can already be detected early on Corrective measures can be taken Here Display of the determined values at the time of the factory calibration Tx Factory 1m s Tx Factory 10m s Se Factory Coil Ind Se Factory Imp E1 Se Factory Imp E2 Start FP verification Create a fingerprint and perform verification Result FP verification Display of the verification result Based on the resu...

Page 102: ...unt Number of device restarts boots Diagnostics Simulation Mode Simulation Switch Manual simulation of measured values After selecting the value to be simulated a corresponding parameter is displayed in the menu Diagnostics Simulation Mode The simulation value can be set here The output values correspond to the simulated flowrate entered The Configuration information is displayed in the lower line...

Page 103: ...ription Diagnostics Output Readings Curr Out 31 32 Display the current values and statuses of the listed inputs and outputs Curr Out V1 V2 Curr Out V3 V4 Dig Out 41 42 Freq Dig Out 41 42 State Dig Out 51 52 State Dig Out V1 V2 State Dig Out V3 V4 State Dig In V1 V2 State Dig In V3 V4 State ...

Page 104: ...submenu Preset Totalizer using Batching Selection of submenu Batching using Lag Correction Selection of submenu Lag Correction using Totalizer Reset Totalizer All Totalizer Resets all totalizers to zero Massflow Fwd Resets individual counters Massflow Rev Volumeflow Fwd Volumeflow Rev Totalizer Preset Totalizer Massflow Fwd Allows editing presetting of counter values e g when replacing the transmi...

Page 105: ...lected with the parameter Batch Process Value Reset Cur Batch Tot Resets the current fill quantity Start Batching Manual start of the filling function Alternatively the digital input can be configured for starting stopping the fill operation Current Batch Total Display of the current fill quantity Once a fill operation has been started the quantity already filled is shown here The counter restarts...

Page 106: ...a the parameter Quantity Quantity Manual input of the overrun quantity display of the overrun quantity detected automatically by the transmitter Factor The menu is visible when Mode is set to Auto Sets the weighting of the last filling process during automatic calculation of the overrun quantity The calculation is based on the following formula New correction value last correction value BatchAuto ...

Page 107: ...etting the excitation frequency in accordance with the value provided on the name plate of the flowmeter sensor Range 30 25Hz 15 12 5Hz 7 5 6 25Hz 3 75 3 125Hz Set Point Curr Adjustment of the excitation current of the sensor coils Setting parameter to 200 mA only for models FEP321 FEP521 FEH321 FEH521 For all other sensors contact ABB Service Pre Amp Selection whether a preamplifier exists in the...

Page 108: ... See also the Device Setup Transmitter Feature Settings menu 2 One digital output must be configured as a binary output with the function Batch End Contact See also the Input Output menu As an option one digital input option module can be configured with the function Start Stop Batching at the start of the filling process 3 The parameters for the fill function must be configured See also the Total...

Page 109: ...Electronics F123 321 Brief description Information Back Exit The error message is shown on the display according to priority The first line shows the area in which the error has occurred The second line shows the unique error number It is made up of the priority Fxxx and the error position xxx The next lines show a brief description of the error and information on how to remedy it You absolutely n...

Page 110: ... Call service The SIL monitoring function has detected a transmitter error Contact the service department F095 036 Electronics Coil isolation alarm Call service Defective coil or incorrect wiring short circuit between M1 M2 and GND Flooded sensor Contact the service department F094 021 electronics Safety Alarm Curr Out 31 32 SIL function detects error Call Service The μController of the current ou...

Page 111: ...rvice Broken motherboard hardware Replace motherboard Please contact the service department Function check Error no Range Text on the LCD display Cause Remedy C078 003 Config Flowrate to zero Check digital in terminals The Digital Input option card is configured to trigger the set flowrate to zero option and this event Check terminals of digital input and configuration C076 005 Config All totalize...

Page 112: ...ted process value of the current output 31 32 is outside the measuring range Adjust measuring range S051 017 operation Curr Out V1 V2 V3 V4 saturated CO process value out of range Adapt Qmax The selected process value of the current output V1 V2 or V3 V4 is outside the measuring range Adjust measuring range S049 019 electronics Option Card 1 com error Defective Card Check Card 1 Call Service Broke...

Page 113: ...037 014 Electronics NV chips defect on Motherboard Defective MB Replace MB Call Service Defective NV memory Replace motherboard Please contact the service department M032 022 Config Curr Out 31 32 not calibrated Call Service Current output 31 32 Uco not calibrated Please contact the service department M031 023 Config Curr Out V1 V2 not calibrated Replace Current Option Card Call Service Current ou...

Page 114: ... as Logic Alarm Signal is configured 0 Hz 0 No F099 011 electronics No Frontend Board detected Wrong connection Defect Frontend Check wiring 0 Hz 0 No F097 029 Electronics Coil regulation error Check wiring of sensor coils Call service 0 Hz 0 No F096 043 Electronics SIL self check alarm Call service Current value no change Current value no change No F095 036 Electronics Coil isolation alarm Call s...

Page 115: ...B voltages outside range Defective Motherboard HW Call Service 0 Hz 0 No C078 003 Config Flowrate to zero Check digital in terminals 4 mA 0 flow Current value no change 0 Hz 0 Menu Group Masking C076 005 Config All totalizer stopp Check digital in terminals Current value no change Current value no change Current value no change Current value no change C074 006 Config Totalizer reset Reset of one o...

Page 116: ...peration Conductivity limits alarm Change limits or Check application Current value no change Alarm if DO as Logic Alarm Signal Conductivity is configured Current value no change Current value no change Menu Group Masking S060 037 operation Gas bubble alarm Check conditions of application Current value no change Alarm if DO as Logic Alarm Signal Gas bubble Alarm is configured Current value no chan...

Page 117: ...urrent value no change Menu Group Masking M038 009 electronics Sensor memory defective Mem or connect defective Replace memory Current value no change No Answer Current value no change Current value no change Menu Group Masking M037 014 Electronics NV chips defect on Motherboard Defective MB Replace MB Call Service M032 022 Config Curr Out 31 32 not calibrated Call Service M031 023 Config Curr Out...

Page 118: ...ection Conductivity monitoring Electrode impedance Leakage Monitoring Filling function optional Filling function Detection of partial filling A partially filled sensor influences the measured values of the flow meter as well as the measuring accuracy If the flowmeter sensor is ordered with a full pipe detection electrode located at the top of the flowmeter sensor the function Diagnosis Tfe of the ...

Page 119: ...ctivity of the liquid can be monitored by setting minimum maximum alarm thresholds As soon as the alarm thresholds are up scaled the digital output triggers an alarm if configured accordingly The conductivity is available as 4 to 20 mA output option card Requirements for use Conductivity of the measuring medium 20 to 20000 μS cm Nominal diameter DN 10 to 300 to 12 in Installation conditions The me...

Page 120: ...igital output if configured The minimum and maximum alarm value for the coil temperature can be set The coil temperature is a function of the ambient temperature and measuring medium temperature Compliance with the temperature specification of the sensor liner can thus be monitored Setup Menu parameter Description Diagnostics Diagnosis Control Diagnosis Coil Coil Diag On Off Activate the function ...

Page 121: ... spectrum in μV with the associated frequency Frequency 1 4 Verification Fingerprint database The sensor and transmitter fingerprint stored in the SensorMemory allows you to compare the state of the device at the time of manufacture at the factory with the current state of the device at the customer site The check is started manually and returns a successful failed result If the verification is un...

Page 122: ... depending on the measuring medium temperature Before starting work on the device make sure that it has cooled sufficiently NOTICE Damage to components The electronic components of the printed circuit board can be damaged by static electricity observe ESD guidelines Make sure that the static electricity in your body is discharged before touching electronic components Corrective maintenance work ma...

Page 123: ... make sure that the cleaning agent used does not corrode the housing surface and the seals To avoid static charge a damp cloth must be used for cleaning 11 Repair Safety instructions DANGER Danger of explosion if the device is operated with the transmitter housing or terminal box open While using the device in potentially explosive atmospheres before opening the transmitter housing or the terminal...

Page 124: ... and close the housing safely G11780 01 1 1 Fuse holder Figure 77 Fuse holder position There is a fuse in the transmitter housing Power supply transmitter 11 to 30 V DC 100 to 240 V AC Rated current of fuse 1 25 A 0 8 A Nominal voltage of fuse 250 V AC 250 V AC Design Device fuse 5 x 20 mm Breaking capacity 1500 A at 250 V AC Ordering number 3KQR000757U0100 3KQR000757U0200 Perform the following st...

Page 125: ...and close the housing safely The LCD indicator can be replaced in the event of a malfunction Component Ordering number LCD indicator HMI For integral mount and remote mount design 3KQZ407125U0100 Replace the LCD indicator by following the steps below 1 Switch off the power supply 2 Unscrew remove the cover 3 Loosen fixing screws for LCD indicator only in integral mount design 4 Remove the LCD indi...

Page 126: ...FEH630 EN REV D 11 Repair Replacing the frontend board Integral mount design 1 LCD indicator cable harness 2 LCD indicator 3 Sensor cable harness 4 SensorMemory 5 Cable retainer 6 Frontend board Figure 79 Replacing LCD indicator and frontend board example ...

Page 127: ...Unscrew remove the cover 3 Remove the LCD indicator Ensure that the cable harness is not damaged 4 Pull the connector out of the sensor cable harness 5 Pull out the SensorMemory Note The SensorMemory is assigned to the sensor The SensorMemory is therefore fastened to the sensor cable harness with a cable retainer Ensure that the SensorMemory remains with the sensor and cannot be lost 6 Pull the fa...

Page 128: ...e frontend board can be replaced in the event of a malfunction Replace the frontend board as follows 1 Switch off the power supply 2 Unscrew remove the cover 3 Loosen the fixing screws 3 at the frontend board 4 Remove the faulty frontend board 5 Pull the connector out of the sensor cable harness Ensure that the cable harness is not damaged 6 Pull out the SensorMemory Note The SensorMemory is assig...

Page 129: ...tically replicates the system data from the SensorMemory Replace the sensor as described below 1 Switch off the power supply 2 Unscrew remove the cover 3 Disconnect the signal cable if necessary remove the potting compound 4 Install the new sensor in accordance with Installation on page 15 5 Complete the electrical connection in accordance with Electrical connections on page 29 6 Unscrew set down ...

Page 130: ...ideration If the device is to be used at another location the device should preferably be packaged in its original packing so that it cannot be damaged Observe the notices in Returning devices on page 129 Disposal Note Products that are marked with the adjacent symbol may not be disposed of as unsorted municipal waste domestic waste They should be disposed of through separate collection of electri...

Page 131: ...factors These factors include the measuring medium temperature Tmedium the ambient temperature Tamb operating pressure Pmedium liner material and the approval for explosion protection Storage temperature range 40 to 70 C 40 to 158 F Maximum permissible cleaning temperature CIP media Liner Cleaning temperature Steam PTFE PFA 150 C 302 F Cleaning fluid PTFE PFA 140 C 284 F The maximum cleaning tempe...

Page 132: ...nless steel 20 C 4 F 60 C 140 F 25 C 13 F 90 C 194 F 40 C 40 F 45 C 113 F 130 C 266 F Thick PTFE Steel 10 C 14 F 60 C 140 F 10 C 14 F 90 C 194 F 45 C 113 F 130 C 266 F Thick PTFE Stainless steel 20 C 4 F 60 C 140 F 25 C 13 F 90 C 194 F 40 C 40 F 45 C 113 F 130 C 266 F PFA Steel 10 C 14 F 60 C 140 F 10 C 14 F 90 C 194 F 45 C 113 F 130 C 266 F PFA Stainless steel 20 C 4 F 60 C 140 F 25 C 13 F 90 C 1...

Page 133: ...0 C 14 F 60 C 140 F 10 C 14 F 180 C 356 F Thick PTFE Stainless steel 20 C 4 F 60 C 140 F 20 C 4 F 180 C 356 F 40 C 40 F PFA Steel 10 C 14 F 60 C 140 F 10 C 14 F 180 C 356 F PFA Stainless steel 20 C 4 F 60 C 140 F 20 C 4 F 180 C 356 F 40 C 40 F ETFE Steel 10 C 14 F 60 C 140 F 10 C 14 F 130 C 266 F ETFE Stainless steel 20 C 4 F 60 C 140 F 20 C 4 F 130 C 266 F 40 C 40 F Only for China production site...

Page 134: ...F 10 C 14 F 130 C 266 F PTFE Stainless steel 25 C 13 F 60 C 140 F 25 C 13 F 130 C 266 F 40 C 40 F Thick PTFE Steel 10 C 14 F 60 C 140 F 10 C 14 F 130 C 266 F Thick PTFE Stainless steel 25 C 13 F 60 C 140 F 25 C 13 F 130 C 266 F 40 C 40 F PFA Steel 10 C 14 F 60 C 140 F 10 C 14 F 130 C 266 F PFA Stainless steel 25 C 13 F 60 C 140 F 25 C 13 F 130 C 266 F 40 C 40 F ETFE Steel 10 C 14 F 60 C 140 F 10 C...

Page 135: ...F 10 C 14 F 180 C 356 F Thick PTFE Stainless steel 25 C 13 F 60 C 140 F 25 C 13 F 180 C 356 F 40 C 40 F PFA Steel 10 C 14 F 60 C 140 F 10 C 14 F 180 C 356 F PFA Stainless steel 25 C 13 F 60 C 140 F 25 C 13 F 180 C 356 F 40 C 40 F ETFE Steel 10 C 14 F 60 C 140 F 10 C 14 F 130 C 266 F ETFE Stainless steel 25 C 13 F 60 C 140 F 25 C 13 F 130 C 266 F 40 C 40 F Only for China production site For optiona...

Page 136: ... 0 60 C 140 F PTFE DN 10 to DN 600 to 24 in 270 20 C 68 F 400 100 C 212 F 500 130 C 266 F Thick PTFE DN 25 to DN 80 1 to 3 in 0 180 C 356 F DN 100 to DN 250 4 to 10 in 67 180 C 356 F DN 300 12 in 27 180 C 356 F PFA DN 3 to DN 200 to 8 in 0 180 C 356 F ETFE DN 25 to DN 600 1 to 24 in 100 130 C 266 F Ceramic carbide DN 25 to DN 1000 1 to 40 in 0 80 C 176 F Linatex DN 50 to DN 600 6 to 24 in 0 70 C 1...

Page 137: ... DN 400 16 in CL150 300 to DN 1000 40 in CL150 Design Level A G10588 0 10 20 30 40 50 60 70 80 90 100 110 30 22 10 14 10 50 30 122 50 122 70 158 90 194 110 230 130 266 150 302 170 C 338 F PN 40 PN 25 PN 16 PN 10 PN 63 PN 100 145 290 435 580 725 870 1015 1160 1305 1450 1595 0 Tmedium Pmedium bar Pmedium psi Figure 83 DIN flange steel up to DN 600 24 in Design Level A G10590 CL300 CL150 30 22 10 14 ...

Page 138: ...4 32 50 68 86 104 122 140 158 176 194 F 87 0 101 5 116 0 130 5 145 0 159 5 174 0 188 5 203 0 217 5 232 0 246 5 A DN 1000 PN 10 B DN 700 DN800 DN900 PN 10 C DN 1000 PN 16 D DN 900 DN 800 PN 16 E DN 700 PN 16 Figure 86 DIN flange steel up to DN 700 28 in to DN 1000 40 in Design Level A G11338 30 22 10 14 0 32 10 50 30 86 50 122 70 158 90 194 110 230 130 266 150 302 180 C 356 F 400 300 250 200 150 10...

Page 139: ...158 90 194 80 176 100 212 110 230 120 248 130 C 266 F Tmedium Pmedium bar Pmedium psi Figure 89 Cast iron housing DN 25 to 600 1 to 24 in Design Level B G11336 10 14 0 32 10 50 20 68 30 86 40 104 50 122 60 140 70 158 90 194 80 176 100 212 110 230 120 248 130 C 266 F 50 40 30 20 10 0 725 580 435 290 145 0 PN10 PN16 CL150 PN25 PN40 CL300 Tmedium Pmedium bar Pmedium psi Figure 90 Welded tubular steel...

Page 140: ...imum allowable temperature shock difference in C Any Temperature gradient C min Any Change from two to one column Maximum ambient temperature depending on measuring medium temperature Integral mount design or remote mount design Flowmeter sensor in standard version Process connection Ambient temperature range Tamb Measuring medium temperature Tmedium Minimum Maximum Minimum Maximum Flange 20 C 4 F...

Page 141: ...load Process connection DN Pmedium max Tmedium Wafer type DN 3 to 50 to 2 in 40 bar 580 psi 25 to 130 C 13 to 266 F DN 65 to 100 2 to 4 in 16 bar 232 psi Welded spuds DIN 2463 ISO 1127 DIN 11850 DN 3 to 40 to 1 in 40 bar 580 psi 25 to 130 C 13 to 266 F DN 50 DN 80 2 in 3 in 16 bar 232 psi DN 65 DN 100 2 in 4 in 10 bar 145 psi Welded spuds SMS 1145 DN 25 DN 40 to 100 1 in 1 5 to 4 in 6 bar 87 psi 2...

Page 142: ...66 C F PN 40 300 CL PN 25 PN 16 Cl150 PN 10 Tmedium Pmedium bar Pmedium psi 0 72 5 145 217 5 290 362 6 435 507 6 580 652 6 Figure 93 Wafer type design JIS 10K B2210 wafer type design DN Material PN Tmedium Pmedium DN 32 to 100 1 to 4 in 1 4404 1 4435 1 4301 10 25 to 130 C 13 to 266 F 10 bar 290 psi 145 psi 14Additional documents Note An additional document with Ex safety instructions is available ...

Page 143: ...ails Company Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a threat or risk to health Yes No If yes which type of contamination please place an X next to the applicable items biological corrosive irritating combustible highly extremely combustible toxic explosiv...

Page 144: ...5 12 98 12 98 CL300 4 94 3 86 17 38 17 38 CL600 9 73 9 73 JIS 10K 2 84 1 37 14 68 14 68 DN 20 in PN40 9 78 7 27 20 75 20 75 PN63 100 24 57 20 42 42 15 42 15 CL150 5 29 5 29 18 49 18 49 CL300 9 77 9 77 33 28 33 28 CL600 15 99 15 99 JIS 10K 4 1 1 88 20 75 20 75 DN 25 1 in PN40 13 32 8 6 13 32 8 6 13 32 8 6 PN63 100 32 09 31 42 53 85 53 85 53 85 53 85 CL150 5 04 2 84 23 98 23 98 23 98 23 98 CL300 17 ...

Page 145: ... 5 81 66 75 72 81 66 75 72 CL150 30 96 30 96 89 93 89 93 89 93 89 93 CL300 38 38 27 04 61 21 61 21 61 21 61 21 CL600 53 91 53 91 JIS 10K 14 94 8 37 02 39 1 37 02 39 1 DN 80 3 in PN40 38 3 26 04 51 9 53 59 51 9 53 59 PN63 63 15 55 22 64 47 80 57 64 47 80 57 CL150 19 46 19 46 104 6 104 6 104 6 104 6 CL300 75 54 26 91 75 54 75 54 75 54 75 54 CL600 84 63 84 63 JIS 10K 16 26 9 65 45 07 47 16 45 07 47 1...

Page 146: ...8 61 71 99 42 103 1 99 42 103 1 PN25 137 4 117 6 166 5 133 9 166 5 133 9 PN40 359 6 275 9 279 9 241 279 9 241 CL150 55 18 27 31 146 1 148 3 146 1 148 3 CL300 202 7 113 2 246 4 246 4 246 4 246 4 DN 300 12 in PN10 58 79 38 45 91 29 94 65 91 29 94 65 PN16 122 4 85 64 113 9 114 8 113 9 114 8 PN25 180 6 130 2 151 1 106 9 151 1 106 9 PN40 233 4 237 4 254 6 252 7 254 6 252 7 CL150 90 13 50 37 203 5 198 2...

Page 147: ... 423 8 380 9 CL300 1886 On request On request On request 1886 On request DN 800 32 in PN10 391 7 304 2 On request On request 391 7 304 2 PN16 646 4 511 8 On request On request 646 4 511 8 PN25 1358 1087 On request On request 1358 1087 CL150 410 8 380 9 493 3 380 9 410 8 380 9 CL300 2187 On request On request On request 2187 On request DN 900 36 in PN10 387 7 296 3 On request On request 387 7 296 3...

Page 148: ...83 7 CL300 5624 On request DN 1400 56 in PN 6 515 On request PN10 956 3 On request PN16 1558 On request DN 1500 60 in CL150 1284 1166 CL300 6139 On request DN 1600 64 in PN 6 570 7 On request PN10 1215 On request PN16 2171 On request DN 1800 72 in PN 6 708 2 On request PN10 1492 On request PN16 2398 On request DN 2000 80 in PN 6 857 9 On request PN10 1840 On request PN16 2860 On request Flange mat...

Page 149: ...K 45 08 45 08 DN 40 1 in PN40 56 06 56 06 CL150 36 12 36 12 CL300 73 99 73 99 JIS 10K 56 06 56 06 DN 50 1 in PN40 71 45 71 45 CL150 66 22 66 22 CL300 38 46 38 46 JIS 10K 71 45 71 45 DN 65 2 in PN16 37 02 39 1 PN40 43 03 44 62 CL150 89 93 89 93 CL300 61 21 61 21 JIS 10K 37 02 39 1 DN 80 3 in PN40 51 9 53 59 CL150 104 6 104 6 CL300 75 54 75 54 JIS 10K 45 07 47 16 DN 100 4 in PN16 49 68 78 19 PN40 78...

Page 150: ...00 12 in PN10 91 29 94 65 PN16 113 9 114 8 PN25 151 1 106 9 PN40 254 6 252 7 CL150 203 5 198 CL300 421 7 259 1 DN 350 14 in PN10 72 49 75 22 PN16 124 9 104 4 PN25 226 9 167 9 CL150 270 5 263 CL300 463 9 259 4 DN 400 16 in PN10 120 1 113 9 PN16 191 4 153 8 PN25 404 246 7 CL150 229 3 222 8 CL300 635 8 328 1 DN 450 18 in CL150 267 3 192 3 CL300 660 9 300 DN 500 20 in PN10 153 9 103 5 PN16 312 1 224 8...

Page 151: ... ml min m3 s m3 min m3 h m3 d hl h g s g min g h kg s kg min kg h kg d t min t h t d l min Unit Vol Totalizer m3 l ml hl g kg t Liter l Pulses per Unit 1 to 10000 1 Pulse Width 0 1 to 2000 ms 100 ms Damping 0 02 to 60 s 1 Operating mode Digital output 41 42 Off Binary output Pulse output Frequency output Digital output 41 42 as pulse output for forward flow and reverse flow Operating mode Digital ...

Page 152: ...ur local ABB contact visit abb com contacts OI FEP630 FEH630 EN Rev D 08 2018 We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in t...

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