manualshive.com logo in svg

ABB IRC5 Compact, Wiring Diagram

Share
Download
ABB IRC5 Compact Wiring Diagram Download Page 6

Prepared by, date:

7

We reserve all rights in this document and in the information contained therein.Reproduction, use or 

disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB

Page 6

50

Total

Latest revision:

Approved by, date:

Front View

Location:

Plant:

=
+
+

Sublocation:

CAB

Document no.

Next

Rev. Ind

Lab/Office:

Status:

CNYAWU2

11

7

8

3HAC031403-003

Approved

4

1

2

3

5

6

Brake release
Only for IRB120

Power switch

Power input

Memory card

XS0

S21.4

Q1

Console

Emergency stop

A7

A38

A9

Motor on

Service

AXC1

Field bus

Flex Pendant

TPU

A8

Safety

S21.2

S21.3

S21.1

Lan

Mode switch

XS11

XS10

XS8

XS7

adapter

Power cable

Signal cable for external axis

Ext. axis

Signal cable

Axis selector

Panel unit

A33 Profibus DP M/S

A34 Dual RS232

A35 DeviceNet

A36 Ethernet

COM1

Power cable for 
external axis

XS41

Power supply

DeviceNet

XS2

XS13

XS12

XS1

X8

I/O

USB1

USB2

XS9

XS4

Summary of Contents for IRC5 Compact

Page 1: ...ithout ABB s written permission and contents therof must not be imparted to a third party nor be used for any unauthorized purpose Contravention will be prosecuted Additional copies of this document m...

Page 2: ...ate Number of pages Prepared by date 3 We reserve all rights in this document and in the information contained therein Reproduction use or disclosure to third parties without express authority is stri...

Page 3: ...LOCK DIAGRAM 8 15 2011 CNYAWU2 CAB 10 MAIN POWER INPUT 8 15 2011 CNYAWU2 CAB 11 POWER SUPPLY DSQC 661 AND 662 8 15 2011 CNYAWU2 CAB 12 EMERGENCY STOP 10 9 2011 CNYAWU2 CAB 13 RUN CHAIN OPERATING 8 15...

Page 4: ...RELAY I O UNIT 8 15 2011 CNYAWU2 CAB 33 REMOTE I O UNIT 8 15 2011 CNYAWU2 CAB 35 ENCODER UNIT 10 9 2011 CNYAWU2 CAB 36 CC Link 8 18 2011 CNYAWU2 CAB 37 AXIS COMPUTER UNIT 8 15 2011 CNYAWU2 CAB 38 CUST...

Page 5: ...no Next Rev Ind Lab Office Status CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 Rev 09 2011 08 Rev 08 2011 05 Rev 10 2011 09 Rev 11 2012 09 _ Page 16 Correct the connectors in A21 add brake rele...

Page 6: ...tus CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 Brake release Only for IRB120 Power switch Power input Memory card XS0 S21 4 Q1 Console Emergency stop A7 A38 A9 Motor on Service AXC1 Field bus...

Page 7: ...s authority is strictly forbidden Copyright 2003 ABB Page 7 50 Total Latest revision Approved by date Top View Location Plant Sublocation CAB Document no Next Rev Ind Lab Office Status CNYAWU2 11 7 8...

Page 8: ...s without express authority is strictly forbidden Copyright 2003 ABB Page 8 50 Total Latest revision Approved by date Side View Location Plant Sublocation CAB Document no Next Rev Ind Lab Office Statu...

Page 9: ...50 Total Latest revision Approved by date BLOCK DIAGRAM Location Plant Sublocation CAB Document no Next Rev Ind Lab Office Status CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 A41 Drive unit Man...

Page 10: ...al Latest revision Approved by date MAIN POWER INPUT Location Plant Sublocation CAB Document no Next Rev Ind Lab Office Status CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 Wire No Single phase P...

Page 11: ...5 1 X2 2 3 4 3 X3 4 1 DC INPUT X1 2 3 4 3 SIGNAL INPUT X2 4 1 AXIS COMPUTER DRIVE X3 4 2 5 3 6 1 24V Devicenet X4 2 3 4 1 24V BRAKE X5 2 3 4 5 6 7 8 1 PC SAFETY BOARD X6 2 3 4 5 6 7 8 9 10 11 12 1 ENE...

Page 12: ...S21 3 ES1_B 27 a 5 ES2_B 27 a 6 ES2_BOTTOM 27 a 6 ES1_BOTTOM 27 a 5 0V_1 27 a 5 24VPANEL_2 27 a 6 ES1_INT 27 a 5 ES2_INT 27 a 6 RunCh0V RunCh RunCh0V RunCh 209 AWG20 BU 210 AWG20 BU 211 AWG20 BU 212...

Page 13: ...e Status CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 1 24V SYS 0V SYS 228 AWG20 BU 205 AWG20 BU 206 AWG20 BU 207 AWG20 BU 208 AWG20 BU 229 AWG20 BU 230 AWG20 BU 260 AWG20 261 AWG20 262 AWG20 26...

Page 14: ...4 1 2 3 5 6 AUTO STOP GENERAL STOP AS1 AS1 AS2 AS2 GS1 GS1 GS2 GS2 0V 0V 24V PANEL 24V PANEL CH2 INTERLOCKING CH1 AS1 AS2 GS1 GS2 24V SYS 0V SYS MAN2 13 4 MAN1 13 4 EN2 13 4 EN1 13 4 A21 XP9 31 29 28...

Page 15: ...AWG20 452 AWG20 471 AWG20 472 AWG20 473 AWG20 474 AWG20 475 AWG20 476 AWG20 479 AWG20 BU 480 AWG20 481 AWG20 482 AWG20 483 AWG20 484 AWG20 485 AWG20 486 AWG20 487 AWG20 489 AWG16 490 AWG16 A21 A2 A1 K...

Page 16: ...11 13 5 X6 2 10 7 14 4 1 11 13 9 11 12 10 5 X6 2 10 7 14 3 X9 5 6 4 260 AWG20 261 AWG20 262 AWG20 263 AWG20 264 AWG20 265 AWG20 229 AWG20 230 AWG20 228 AWG20 5 6 7 237 ES panel 1 A 238 ES panel 1 A 2...

Page 17: ...ENDANT Location Plant Sublocation CAB Document no Next Rev Ind Lab Office Status CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 SAFETY BOARD A21 X10 MAIN COMPUTER A31 A8 1 USB AWG24 5 6 4 1 12 2 8...

Page 18: ...1 2 3 5 6 Power Distribution Board TX TX AXC1 ETH_DRIVE RX RS 485 RX ETH_FPU SAFETY BOARD FLEXPENDANT ETH_SERVICE OPTION REMOTE SERVICE AWG24 AWG24 AWG24 A31 6 5 2 8 3 A8 4 1 7 2 6 5 8 1 A9 3 4 7 PWR...

Page 19: ...b Office Status CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 OPT EXTERNAL PWR RX TX TX 0V RX AWG28 WH AWG28 GN AWG24 RD AWG24 BK External LAN Power Distribution Board CONSOLE_RXD CONSOLE_TXD CON...

Page 20: ...ocation Plant Sublocation CAB Document no Next Rev Ind Lab Office Status CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 CompactCom RX CompactCom OPTION HARNESS TO CUSTOMER I O SLAVE SHIELD RXD TXD...

Page 21: ...1 50 Total Latest revision Approved by date PROFIBUS DP M S Location Plant Sublocation CAB Document no Next Rev Ind Lab Office Status CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 PCI BUS SLAVE M...

Page 22: ...UAL ADAPTER Location Plant Sublocation CAB Document no Next Rev Ind Lab Office Status CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 P1 P1 PCI BUS PCI BUS ONLY FOR DUAL DEVNETCARD DSQC 659 CUSTOME...

Page 23: ...hird parties without express authority is strictly forbidden Copyright 2003 ABB Page 23 50 Total Latest revision Approved by date ETHERNET IP CARD Location Plant Sublocation CAB Document no Next Rev I...

Page 24: ...atest revision Approved by date DEVICENET LEAN Location Plant Sublocation CAB Document no Next Rev Ind Lab Office Status CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 FPGA ON MAIN COMPUTER A31 18...

Page 25: ...0 Total Latest revision Approved by date DEVICENET ADAPTER Location Plant Sublocation CAB Document no Next Rev Ind Lab Office Status CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 BK BU WH RD SC D...

Page 26: ...ADDRESS IS 10 CUSTOMER DI CUSTOMER DI 0V NA0 NA1 NA2 NA3 NA4 NA5 XTXX X3 XTXX X4 INPUT CH 1 2 3 4 5 6 7 8 INPUT CH 9 10 11 12 13 14 15 16 I O Unit DSQC 652 21 XS7 22 23 24 25 26 27 28 31 XS7 32 33 34...

Page 27: ...6 CUSTOMER DO CUSTOMER DO OUTPUT CH 1 8 OUTPUT CH 9 16 1 1 XTXX X1 XTXX X2 OUTPUT CH 1 2 3 4 5 6 7 8 24V OUTPUT OUTPUT CH 9 0V OUTPUT 10 11 12 13 14 15 16 I O Unit DSQC 652 3 XS10 4 2 1 1 XS7 2 3 4 5...

Page 28: ...9 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 DI2 26 8 DI1 26 8 DI3 26 8 DI4 26 8 DI6 26 8 DI5 26 8 DI7 26 8 DI8 26 8 DI10 26 8 DI9 26 8 DI...

Page 29: ...US I O UNIT 0V 1 JUMPERS PLACED ACCORDING TO THE ACTUAL NODE ADDRESS 2 RESISTANS 120 OHM SHALL ALWAYS BE CONNECTED IN THE FIRST AND THE LAST CONNECTOR IN THE CAN BUS CIRCUIT 3 CONNECTED IN THE LAST CO...

Page 30: ...B Page 29 50 Total Latest revision Approved by date DIGITAL I O UNIT Location Plant Sublocation CAB Document no Next Rev Ind Lab Office Status CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 OUTPUT...

Page 31: ...BB Page 30 50 Total Latest revision Approved by date COMBI I O UNIT Location Plant Sublocation CAB Document no Next Rev Ind Lab Office Status CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 CPU DC...

Page 32: ...tus CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 OR PREVIOUS I O UNIT 1 JUMPERS PLACED ACCORDING TO THE ACTUAL NODE ADDRESS 2 RESISTANS 120 OHM SHALL ALWAYS BE CONNECTED IN THE FIRST AND THE LAS...

Page 33: ...32 50 Total Latest revision Approved by date RELAY I O UNIT Location Plant Sublocation CAB Document no Next Rev Ind Lab Office Status CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 OUT CH 1A OUT...

Page 34: ...NYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 OR PREVIOUS I O UNIT 1 JUMPERS PLACED ACCORDING TO THE ACTUAL NODE ADDRESS 2 RESISTANS 120 OHM SHALL ALWAYS BE CONNECTED IN THE FIRST AND THE LAST CON...

Page 35: ...403 003 Approved 4 1 2 3 5 6 OR PREVIOUS I O UNIT 1 JUMPERS PLACED ACCORDING TO THE ACTUAL NODE ADDRESS 2 RESISTANS 120 OHM SHALL ALWAYS BE CONNECTED IN THE FIRST AND THE LAST CONNECTOR IN THE CAN BUS...

Page 36: ...d 4 1 2 3 5 6 1 JUMPERS PLACED ACCORDING TO THE ACTUAL NODE ADDRESS 2 RESISTANS 120 OHM SHALL ALWAYS BE CONNECTED IN THE FIRST AND THE LAST CONNECTOR IN THE CAN BUS CIRCUIT 3 CONNECTED IN THE LAST CON...

Page 37: ...t revision Approved by date AXIS COMPUTER UNIT Location Plant Sublocation CAB Document no Next Rev Ind Lab Office Status CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 POWER DISTRIBUTION UNIT A31...

Page 38: ...re to third parties without express authority is strictly forbidden Copyright 2003 ABB Page 38 50 Total Latest revision Approved by date CUSTOMER CONNECTOR Location Plant Sublocation CAB Document no N...

Page 39: ...CAB Document no Next Rev Ind Lab Office Status CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 MRCO1 MRCO1_N MRCI1 MRCI1_N 0V 24V_SMB1 0V 0V MRCO2 MRCO2_N MRCI2 MRCI2_N 0V 24V_SMB2 0V 0V CABINET WA...

Page 40: ...Latest revision Approved by date RECTIFIER AND BLEEDER Location Plant Sublocation CAB Document no Next Rev Ind Lab Office Status CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 CONTACTOR UNIT Wire...

Page 41: ...orbidden Copyright 2003 ABB Page 41 50 Total Latest revision Approved by date FAN UNIT Location Plant Sublocation CAB Document no Next Rev Ind Lab Office Status CNYAWU2 11 7 8 3HAC031403 003 Approved...

Page 42: ...ved by date REMOTE SERVICE Location Plant Sublocation CAB Document no Next Rev Ind Lab Office Status CNYAWU2 11 7 8 3HAC031403 003 Approved 4 1 2 3 5 6 A61 OPTION REMOTE SERVICE BOX 1 X1 2 X2 X18 1 X1...

Page 43: ...ved 4 1 2 3 5 6 M3R M3S M3T M1T M1S M1R M6R M6S M6T M4T M4S M4R M2R M2S M2T M5T M5S M5R CABINET MANIPULATOR 120 IRB 120 cabinet module 400 AWG14 402 AWG14 404 AWG14 410 AWG14 408 AWG14 406 AWG14 424 A...

Page 44: ...TY UNIT A21 X5 AXIS COMPUTER BOARD A42 X4 CONTACTOR UNIT 433 AWG16 BU 436 AWG16 BU 437 AWG16 BU 438 AWG16 BU 439 AWG16 BU 440 AWG16 BU 491 AWG20 BU 492 AWG20 BU 493 AWG20 BU 495 AWG20 BU 496 AWG20 BU...

Page 45: ...S M4R M2R M2S M2T M5T M5S M5R DRIVE MODULE MANIPULATOR IRB 140 cabinet module 2 CN200 404 AWG14 425 AWG14 424 AWG14 410 AWG14 408 AWG14 432 AWG14 416 AWG14 402 AWG14 414 AWG14 412 AWG14 426 AWG14 BK 3...

Page 46: ...IS COMPUTER BOARD A42 X4 6 4 2 5 3 1 BR XS BR XP1 8 7 493 1 Ext_PTC 2 2 2 W625 W624 35 34 XS9 _433 AWG16 BU _434 AWG16 _435 AWG16 _436 AWG16 _437 AWG16 _439 AWG16 _440 AWG16 _438 AWG16 A XS XP2 C E F...

Page 47: ...Approved 4 1 2 3 5 6 M3R M3S M3T M1T DRIVE MODULE M1S MANIPULATOR M1R M4T M4S M4R M2R M2S M2T IRB 360 cabinet module 1 13 _406 AWG14 M1R A13 1 MAN R1 340 MP 4 6 2 CN500 B3 _416 AWG14 M4T 3 10 _408 AWG...

Page 48: ...IS COMPUTER BOARD A42 X4 B12 B16 C7 XS XP1 L J G F E C A XS XP2 _438 AWG16 _440 AWG16 _439 AWG16 _437 AWG16 _436 AWG16 _435 AWG16 _434 AWG16 _433 AWG16 BU 34 XS9 35 W624 W625 2 2 2 1 Ext_PTC 493 7 8 1...

Page 49: ...M6T M6S M3R M3S M3T M5T M5S DRIVE MODULE M5R MANIPULATOR IRB 1410 1600 260 cabinet module A41 MAIN SERVO DRIVE UNIT A1 XS XP1 A3 A5 A11 A9 A7 B3 B4 B5 B11 B10 B9 A13 A15 B1 B8 B7 B6 AWG10 AWG10 GNYE...

Page 50: ...ONTACTOR UNIT AXIS COMPUTER BOARD A42 X4 C1 C2 B4 B3 B7 B2 B9 C10 C8 C9 B8 C7 MAN R1 1400 MP K H D B L J G F E C A MAN R1 1400 SMB 6 BU BU BU 4 2 5 3 1 BR XS BR XP1 8 7 493 1 Ext_PTC 2 2 2 W625 W624 3...

Reviews:

No comments

Brands by name

Popular brands

Load more brands