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ABB FSM4000 Series, Operating Instruction

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ABB FSM4000 Series Operating Instruction Download Page 82

82 

FSM4000

 ELECTROMAGNETIC FLOWMETER  |  OI/FSM4000-EN REV. E 

 

 

… 8  Operation 

… Parameter descriptions 

 

Submenu / parameter 

Value range 

Remark 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dip Switch 

 

 

 

 

 

 

Hardware switch. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IdentNo Selector 

 

 

There is a 10-position DIP switch in the transmitter. It can be 
accessed after opening the cover of the housing. The switch 
position is displayed on the device in the data link submenu. It 
can also be read via the FF communication in the transducer 
block. An open switch is shown as – while a closed switch as x.  
The following switches are assigned:Switch 1 = Simulate Enable 
off = Simulation mode disable on = Simulation Mode enabled. 
Switch 2 = Write Protect Off = Simulation Mode disabled on = 
Write protect enabled. ‘Simulation mode enabled’ only allows you 
to run a AI block simulation. The simulation is switched on/off via 
the ‘Simulate’ parameter. ‘Write protect enabled’ prevents 
overwriting of block parameters. Switches 3-10 have no function. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Profile 0x9700 

 

 

 

 

 

 

 

 

 

 

AI 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Error Mask 

 

 

 

 

 

 

This menu shows the screen for the error register (TB Index 95). 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bitstring 0 ON 

 

 

Line 1 shows the setting of the bit (on/off), which is indicated by 
its bitstring number. Line 2 shows the complete screen in hex 
characters. Lines 3 and 4 provide plaintext descriptions of each 
bit. Select the bits via the keys Data and Step, and select ENTER 
to switch the bit on/off. 
See also the ‘Error Register’ in the interface description 
D184B093U31. 

 

 

 

 

 

 

 

 

EF0F0000 

 

 

 

 

 

 

 

 

 

 

Error A 

 

 

 

 

 

 

 

 

 

 

Max Alarm 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Warning Mask 

 

 

 

 

 

 

This menu shows the screen for the warning register (TB Index 
96). 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bitstring 0 OFF 

 

 

Operation is identical to Error screen. See Warning Register 9.8.3 
and interface description D184B093U31, page 47. 

 

 

 

 

 

 

 

 

020000100 

 

 

 

 

 

 

 

 

 

 

Warning: 10 

 

 

 

 

 

 

 

 

 

 

Reverse Q 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Software Rev. 

 

 

 

 

 

Read only 

Displays the communication software version. 

 

 

 

 

Communication: 1 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for FSM4000 Series

Page 1: ...ent of process parameters in a wide range of sectors The design of the flowmeter allows for a wide range of sector specific liner materials electrodes and nominal diameters in accordance with respective needs The high performance transmitter is easy to use and offers a highly stable signal output Maximum measuring accuracy in applications with high cellulose or high solids content pulsating flows ...

Page 2: ...E21W 21 Variable process connections model SE21 24 Nominal diameter nominal pressure measuring range 25 Grounding 26 General information on grounding 26 Metal pipe with fixed flanges 26 Metal pipe with loose flanges 27 Non metallic pipes or pipes with insulating liner 27 Stainless steel sensor model SE21 28 Ground for devices with protection plates 28 Grounding with conductive PTFE grounding plate...

Page 3: ...askets 117 Replacing the transmitter 118 Returning devices 119 11 Recycling and disposal 120 Dismounting 120 Disposal 120 12 Spare parts list 121 Fuses for transmitter electronics 121 Spare parts for transmitter S4 122 Field mount housing 122 Spare parts for sensor 123 Terminal box stainless steel DN 3 to DN 100 123 Terminal box aluminum DN 3 to DN 1000 124 13 Specification 125 Measuring accuracy ...

Page 4: ...product may only be performed if expressly permitted by these instructions Information and symbols on the product must be observed These may not be removed and must be fully legible at all times The operating company must strictly observe the applicable national regulations relating to the installation function testing repair and maintenance of electrical products Warnings The warnings in these in...

Page 5: ...on of the device The indications on the name plate must be observed Before use of corrosive or abrasive measuring media the operator must clarify the level of resistance of wetted parts ABB will gladly support you in the selection but cannot accept any liability in doing so Improper use The following are considered to be instances of especially improper use of the device Operation as a flexible co...

Page 6: ...rmation ABB and its affiliates are not liable for damages and or losses related to such security breaches any unauthorized access interference intrusion leakage and or theft of data or information Software downloads By visiting the web pages indicated below you will find notifications about newly found software vulnerabilities and options to download the latest software It is recommended that you ...

Page 7: ...o 40 to 1 50 80 2 3 65 100 2 4 40 16 10 R R R Welded spuds DIN 2463 ISO 1127 3 to 40 to 1 50 80 2 3 65 100 2 4 40 16 10 Q J Q J Q J Weld stubs ISO 2037 SMS 25 to 40 1 to 1 50 80 2 3 65 100 2 4 40 16 10 P X P X P X Tri clamp DIN 32676 ASME BPE 3 to 50 to 2 65 100 2 4 16 10 10 10 T K T K External thread ISO 228 DIN 2999 3 to 25 bis 1 16 E Liner Hard soft rubber ceramic carbide PTFE PFA ETFE other PF...

Page 8: ... 0 2 to 10 mA 0 4 to 20 mA Pulse output active 24 V optocoupler 220 mA Ext output switch off yes Ext totalizer reset yes Forward reverse flow measurement yes Communication HART protocol PROFIBUS PA FOUNDATION Fieldbus Pipe empty detection std yes DN 10 or higher and 20 µS cm Self monitoring extended diagnosis functions yes extended diagnostic functions fingerprint only in connection with sensors S...

Page 9: ...ty From the calculation of the volume flow rate follows that the measurement voltage is linear and proportional to the volume flow rate The induced voltage is converted by the transmitter to standardized analog and digital signals Design An electromagnetic flowmeter system consists of a flowmeter sensor and a transmitter The flowmeter sensor model SE41F SE21W SE21F SE21 is installed in the specifi...

Page 10: ...at are marked with the adjacent symbol may not be disposed of as unsorted municipal waste domestic waste They should be disposed of through separate collection of electric and electronic devices Name plate Note The name plates displayed are examples The device identification plates affixed to the device can differ from this representation Sensor 1 Model no 2 CE mark EG conformity 3 Order number 4 ...

Page 11: ...tive fluid group in accordance with the Pressure Equipment Directive is indicated under PED Example Fluid Group 1 hazardous fluids gaseous Pressure equipment outside the scope of the Pressure Equipment Directive 1 Serial number of the sensor 2 Reason for exception article 4 paragraph 3 of the Pressure Equipment Directive 3 Manufacturer address 4 Year of manufacture 5 Nominal diameter nominal press...

Page 12: ...during transport NOTICE Potential damage to the device The protection plates or protection caps mounted at the process connections on devices with PTFE PFA liners may only be removed immediately before installation To prevent possible leakage make sure that the liner on the flange is not cut or damaged Figure 8 Transport instructions DN 450 Flange devices DN 450 Use carrying straps to transport fl...

Page 13: ...principle the devices may be stored for an unlimited period However the warranty conditions stipulated in the order confirmation of the supplier apply Temperature data Storage temperature Model SE41F 20 to 70 C 4 to 158 F Model SE21_ 25 to 70 C 13 to 158 F The ambient conditions for the transport and storage of the device correspond to the ambient conditions for operation of the device Adhere to t...

Page 14: ...ithout mechanical tension torsion bending Install flange devices wafer type devices with plane parallel counterflanges and use appropriate gaskets only Use gaskets made from a material that is compatible with the measuring medium and measuring medium temperature Gaskets must not extend into the flow area since possible turbulence could influence the accuracy of the device The piping may not exert ...

Page 15: ...ted This is because in some instances an electrically conductive coating may form on the inside of the meter tube Devices with hard rubber or soft rubber liner Devices with a hard soft rubber liner always require additional gaskets ABB recommends using gaskets made from rubber or rubber like sealing materials When selecting the gaskets make sure that the tightening torques specified in chapter Tor...

Page 16: ...re that the sensor is installed to be self draining Grounding The flowmeter sensor must be connected to ground potential For technical reasons this potential must be identical to the potential of the measuring medium In piping made of plastic or with insulating liner grounding of the measuring medium is done by installing grounding plates If stray potential is present in the piping adding a ground...

Page 17: ...raight outlet sections 2 DN long are sufficient DN nominal diameter of the flowmeter sensor For test stands the reference conditions of 10 DN straight inlet and 5 DN straight outlet must be provided in accordance with EN 29104 ISO 9104 Valves or other turn off devices should be installed in the outlet section Valve flaps must be installed so that the valve damper plate does not extend into the flo...

Page 18: ...e support section and outside of the piping section between the turn off devices Avoid connecting damping devices directly to the flowmeter sensor Installation in piping with larger nominal diameter 1 Reducer Figure 19 Using reducers Determine the resulting pressure loss when using reducers 1 Determine diameter ratios d D 2 Determine the flow velocity based on the flow rate nomogram Figure 20 3 Re...

Page 19: ... devices with the following process connections fulfill 3A compliance Welded spuds Tri clamp Installing the sensor NOTICE Damage to the device Damage to the device due to improper assembly The use of graphite with the flange or process connection gaskets is prohibited This is because in some instances an electrically conductive coating may form on the inside of the meter tube Vacuum shocks in the ...

Page 20: ...ge 21 5 Slightly grease the threaded nuts 6 Tighten the nuts in a crosswise manner as shown in the figure Observe the tightening torques in accordance with Torque information on page 21 First tighten the nuts to approx 50 of the maximum torque then to 80 and finally a third time to the maximum torque Do not exceed the max torque Figure 22 Tightening sequence for the flange screws ...

Page 21: ...4 1 37 14 68 14 68 20 PN40 9 78 7 27 20 75 20 75 PN63 100 24 57 20 42 42 15 42 15 CL150 5 29 5 29 18 49 18 49 CL300 9 77 9 77 33 28 33 28 CL600 15 99 15 99 JIS 10K 4 1 1 88 20 75 20 75 25 1 PN40 13 32 8 6 13 32 8 6 PN63 100 32 09 31 42 53 85 53 85 CL150 5 04 2 84 23 98 23 98 CL300 17 31 16 42 65 98 38 91 CL600 22 11 22 11 JIS 10K 8 46 5 56 26 94 26 94 32 1 PN40 27 5 15 01 45 08 45 08 PN63 100 42 8...

Page 22: ...PN63 63 15 55 22 64 47 80 57 CL150 19 46 19 46 104 6 104 6 CL300 75 54 26 91 75 54 75 54 CL600 84 63 84 63 JIS 10K 16 26 9 65 45 07 47 16 100 4 PN16 20 7 12 22 49 68 78 19 PN40 67 77 47 12 78 24 78 19 PN63 107 4 95 79 148 5 119 2 CL150 17 41 7 82 76 2 76 2 CL300 74 9 102 6 102 6 102 6 CL600 147 1 147 1 JIS 10K 20 7 12 22 49 68 78 19 125 5 PN16 29 12 18 39 61 4 64 14 PN40 108 5 75 81 123 7 109 6 PN...

Page 23: ...24 9 104 4 PN25 282 3 204 3 226 9 167 9 CL150 144 8 83 9 270 5 263 CL300 424 1 252 7 463 9 259 4 400 16 PN10 108 2 75 61 120 1 113 9 PN16 189 137 2 191 4 153 8 PN25 399 4 366 404 246 7 CL150 177 6 100 229 3 222 8 CL300 539 5 318 8 635 8 328 1 450 18 CL150 218 6 120 5 267 3 192 3 CL300 553 8 327 2 660 9 300 500 20 PN10 141 6 101 4 153 9 103 5 PN16 319 7 245 4 312 1 224 8 PN25 481 9 350 5 477 1 286 ...

Page 24: ...93 3 380 9 CL300 2187 On request On request On request 900 36 PN10 387 7 296 3 On request On request PN16 680 8 537 3 On request On request PN25 1399 1119 On request On request CL150 336 2 394 6 511 458 5 CL300 1972 On request On request On request 1000 40 PN10 541 3 419 2 On request On request PN16 955 5 756 1 On request On request PN25 2006 1612 On request On request CL150 654 2 598 8 650 6 385 ...

Page 25: ...min 0 0 0 up to up to up to 60 120 180 m3 h m3 h m3 h 264 528 793 US gal min US gal min US gal min 100 125 150 4 5 6 16 16 16 0 0 0 up to up to up to 12 21 30 m3 h m3 h m3 h 53 92 132 US gal min US gal min US gal min 0 0 0 up to up to up to 240 420 600 m3 h m3 h m3 h 1057 1849 2642 US gal min US gal min US gal min 200 250 300 8 10 12 10 16 10 16 10 16 0 0 0 up to up to up to 54 90 120 m3 h m3 h m3...

Page 26: ...should be identical Additional grounding on the terminals is not required Note If the flowmeter is installed in plastic or earthenware pipelines or in pipelines with an insulating lining transient current may flow through the grounding electrode in special cases In the long term this may destroy the sensor since the ground electrode will in turn degrade electrochemically In these special cases the...

Page 27: ...or pipes with insulating liner Flange design Wafer type design Figure 25 Grounding connections For plastic piping or piping with an insulating liner the grounding of the measuring medium is provided by the grounding plate as shown in the figure below or via grounding electrodes that must be installed in the device option If grounding electrodes are used the grounding plate is not necessary 1 Insta...

Page 28: ...ding with conductive PTFE grounding plate Grounding plates made of conductive PTFE are optionally available for nominal diameter ranges of DN 10 to 250 These are installed similar to conventional grounding plates 6 Electrical connections Safety instructions WARNING Risk of injury due to live parts Improper work on the electrical connections can result in electric shock Connect the device only with...

Page 29: ...leeves Signal cable D173D025U01 Magnet coil cable D173D147U01 Preparing the transmitter side Preparing the sensor side Cable identifiers 1 Measuring potential yellow 2 Reference white 3 Signal cable red 4 Signal cable blue 5 SE clamp 1 Magnetic coil black 2 Magnetic coil black 3 SE clamp Figure 27 Preparing the signal and magnetic coil cable sensor model SE21 SE21F Note The shielding may not touch...

Page 30: ...wire end sleeves Signal cable D173D025U01 Magnet coil cable D173D147U01 Preparing the transmitter side Preparing the sensor side Cable identifiers 1 Measuring potential yellow 2 Reference white 3 Signal cable red 4 Signal cable blue 5 SE clamp 1 Magnetic coil black 2 Magnetic coil black 3 SE clamp Figure 28 Preparing the signal and magnetic coil cable sensor model SE21 SE21F Note The shielding may...

Page 31: ...al equipment or switching elements that can create stray fields switching pulses and induction If this is not possible run the signal magnet coil cable through a metal pipe and connect this to the station ground All lines must be shielded and connected to operational ground Do not run the signal cable and the magnetic coil cable over junction boxes or terminal blocks To shield against magnetic int...

Page 32: ...with proper size and width Terminal box model SE21 SE21F Terminal box model SE41F 1 red 2 blue 3 yellow 4 white 5 black 6 SE clamp 7 signal cable 8 ground connection 9 magnetic coil cable 1 red 2 blue 3 yellow 4 white 5 black 6 SE clamp 7 signal cable 8 ground connection 9 magnetic coil cable Figure 30 Connection to sensor Terminal designation Connection 1 2 Wires for the measuring signal red blue...

Page 33: ... sensor 3 Route the cable from the terminal box to above the maximum flooding height of 5 m 16 4 ft 4 Tighten the cable gland 5 Carefully seal the terminal box Make sure the gasket for the cover is seated properly Note As an option the sensor can be ordered with the signal cable already connected to the sensor and the terminal box already potted Potting the terminal box on site CAUTION Danger to h...

Page 34: ...ated on the name plate for the transmitter The wire cross section for the power supply must meet the requirements for the main fuse VDE 0100 The power consumption is 45 VA sensor including transmitter The power supply is connected to terminal L phase N neutral or 1 2 and in accordance with the information on the name plate The power supply cable must be rated for the current consumption of the flo...

Page 35: ...ical connection Note The power supply of the FSM4000 with preamplifier is connected via U and U instead of 1S and 2S If the flow indicator shows the incorrect flow direction after successful commissioning of the measuring system e g reverse instead of forward correct this in the Operating mode submenu of the transmitter First switch off the programming protection Prog Level Specialist Then select ...

Page 36: ...minals L N Extra low voltage 20 4 26 4 V AC Extra low voltage 20 4 31 2 V DC Extra low voltage Terminals 1 2 Frequency 47 Hz f 53 Hz 50 Hz power supply Frequency 56 Hz f 64 Hz 60 Hz power supply 8 Steel shielding 9 Aluminum foil 0 Yellow k Shield l Blue m Red n White o Shielded signal cable ABB order no D173D025U01 10 m included in delivery Figure 34 Electrical connection sensor standard DN 10 DN ...

Page 37: ...Hz 60 Hz power supply 8 Steel shielding 9 Aluminum foil 0 Yellow k Shield l Blue m Red n White o Shielded signal cable ABB order no D173D025U01 10 m included in delivery p with preamplifier always at DN 3 to DN 8 to Figure 35 Electrical connection sensor with preamplifier DN 3 to DN 1000 to 40 transmitter field mount housing 1 See the chapter Connection examples for peripherals in the operating in...

Page 38: ...minals 97 98 FF FF 3a see the chapter Connecting via M12 plug in the operating 3a instruction and or on the data sheet C Bus termination with installed bus termination 3a components with hook switches closed 4 Magnetic coil cable shielded 2 x 1 mm2 CE type 227 TEC 74 ABB order no D173D147U01 10 m included in shipment standard 5 Power supply Low voltage 100 to 230 V AC terminals L N Extra low volta...

Page 39: ...es be used with the shields connected to the functional ground at one end If the sensor is equipped with a preamplifier for low conductivity or in nominal diameter range of DN 1 to DN 8 to the shieldings of the signal wires must be connected to terminals U and U on both the sensor and the transmitter ...

Page 40: ...power supply Frequency 56 Hz f 64 Hz 60 Hz power supply 7 Shielded signal cable ABB order no D173D025U01 or incorporate in existing wiring 8 Reference cable Only for connection to model 10D1422 Close terminals 6 7 and hook switch S903 9 Magnetic coil supply Magnet coil supply via supply power 0 Terminal board D685A1020U03 Figure 37 Sensor standard DN 3 to DN 1000 1 10 to 40 transmitter field mount...

Page 41: ...f the DAT200 Asset Vision Basic framework application for HART or PROFIBUS is available upon request The required DTMs are contained on the DAT200 Asset Vision Basic DVD or in the DTM Library They can also be downloaded from www abb com flow PROFIBUS PA protocol The interface conforms to Profile 3 0 PROFIBUS standard EN 50170 DIN 19245 PRO91 Note The PROFIBUS PA protocol is an unsecured protocol a...

Page 42: ...b com flow The standard GSD files PA1397xx gsd can be downloaded from http www profibus com FOUNDATION Fieldbus FF Note The FOUNDATION Fieldbus protocol is an unsecured protocol as such the intended application should be assessed to ensure that these protocols are suitable before implementation B B Linking device incl bus supply and termination Figure 40 Example for FOUNDATION Fieldbus connection ...

Page 43: ...dbus org Connection examples for peripherals incl HART Current output I internal E external Figure 41 Current output active with without HART protocol 4 20 mA Current output active with without HART protocol 4 20 mA Terminals 31 32 Current output can be selected via software Function Active 0 4 20 mA 0 Ω RB 560 Ω 0 2 10 mA 0 Ω RB 1120 Ω for HART only 4 20 mA Switch output I internal E external Fig...

Page 44: ...ive optocoupler I internal E external Figure 44 Pulse output active and passive optoelectronic coupler Current output active with without HART protocol 4 20 mA Terminals 51 52 Current output can be selected via software Operating mode Active passive selectable via jumper see Commissioning chapter in operating instruction fmax 5 kHz fmin 0 00016 Hz Adjustment range Pulse unit pulse width observe dy...

Page 45: ...rminate the bus if the instrument is at the end of the bus cable the termination components in the S4 transmitter can be used To do so close both hook switches in the connection area of the transmitter Note If the transmitter module is removed bus termination is also canceled Connection via M12 plug for PROFIBUS PA only Pin assignment front view showing pin insert and pins 1 PA 2 nc 3 PA 4 Shieldi...

Page 46: ... chance that safe operation is no longer possible take the device out of operation and secure it against unintended startup Checks before commissioning The following points must be checked before commissioning The power supply must be switched off The power supply used must match the information on the name plate The terminal assignment must be made in accordance with the electrical connection Sen...

Page 47: ...s active output 24 VDC pulse or as passive output optocoupler The current setting is provided on the name plate for the transmitter Modification as shown in the following illustration 1 Display board A Pulse passive inner bridge B Pulse active outer bridge Figure 49 Setting the pulse output using jumpers Commissioning Power Supply Power Up After switching on the power supply the sensor data in the...

Page 48: ...m zero point menu item Syst Adjust When commissioning an older model flowmeter sensor or checking the system you can set the system zero point on the transmitter after a warmup period The fluid in the flowmeter sensor must be at absolute standstill The measuring tube must be completely full The adjustment can now be made manually or automatically on the transmitter via the System zero point parame...

Page 49: ...EV E 49 Easy Set up for uncomplicated parameterization The Easy Set up function enables users to configure the transmitter for quick and convenient startup For further setup options see Parameter descriptions on page 57 Figure 50 Easy Set up function ...

Page 50: ... OFF i e the address is set using the fieldbus The front cover can be unscrewed to change the settings It is also possible to set the address via menu by using the buttons on the display board The PROFIBUS PA interface of the device conforms with Profile 3 0 fieldbus standard PROFIBUS EN 50170 alias DIN 19245 PRO91 The transmitter transmission signal is designed according to IEC 61158 2 Note The m...

Page 51: ...on The mean current consumption of the device is 10 mA The voltage on the bus line must lie in the range of 9 to 32 V DC Note The upper limit of the current is electronically limited In the event of an error the FDEfunction Fault Disconnection Electronic integrated in the device makes sure that the current consumption cannot exceed a maximum of 13 mA System integration Use of PROFIBUS PA profile B...

Page 52: ... registration number is IT 027200 Registration for the FOUNDATION fieldbus is recorded under manufacturer ID 0x000320 and unit ID 0x0017 1 Transmitter plug in unit 2 DIP switch Figure 52 Position of the DIP switches Assigning of DIP switches DIP switch 1 Releases the simulation of the AI function blocks DIP switch 2 Hardware write protection for write access via bus locks all blocks DIP switch 1 2...

Page 53: ...ed startup Display options After switching on the power supply the current process information for the measuring point is displayed In the first line of the display the current flow direction F for forward R for reverse is displayed along with the flowrate as a percentage or a physical unit The second line of the display shows the totalizer value 7 digit for the current flow direction followed by ...

Page 54: ... sensor DATA ENTER 3 Magnet sensor STEP 4 Control buttons 5 Magnet Figure 53 Controls on the transmitter Use the buttons 4 to enter data when housing is open If the housing cover is closed use the magnet stick 5 and the magnet sensors The stick is held over the appropriate NS symbol When entering data the transmitter remains online i e current and pulse outputs still show the current operating mod...

Page 55: ...or is activated for longer than 3 seconds The display flashes to indicate that the function is active There are two different methods of entering data Numerical entry Entry from specified table Note When entering data the values are checked for plausibility and if necessary rejected with an appropriate message In addition in the 3th and 4th line the limit values min max are displayed ...

Page 56: ...rameter Qmax STEP or DATA Qmax 5 Parameter Submenu unit STEP or DATA Submenu 1800 00 m h Unit 6 Change parameter Qmax ENTER Qmax 6 Change parameter m h ENTER Unit Qmax m h m h Min 500 m h Max 10000 m h 7 Find desired value e g m min STEP or DATA Unit Qmax m min Qmax 6 2 4 0 0 0 m h 8 Set value ENTER Unit Qmax 7 Enter the desired sequence of digits 6 x DATA STEP 2 x DATA STEP 4 x DATA STEP STEP 10 ...

Page 57: ...Service personnel only Prog level Standard Prog level specialists Prog level Service Service code 0 Prog level Prog prot code Old PP code 1 9999 The Prog Protection Code is normally 0 If Prog Protection is selected the question New PP code is displayed If the user enters an incorrect code between 1 9999 a message Prog Prot appears indicating that the menu is locked and requires the correct PP code...

Page 58: ...nd if necessary you can call the next parameter via the STEP button For numeric entries the minimum and maximum settings are displayed EASY SETUP EASY SETUP Language German English French Finnish Spanish Italian Dutch Danish Swedish Turkish The languages available are displayed in the present language selection Menus in the Service Code section are displayed in English German Language German Subme...

Page 59: ... Select the engineering units for volume and mass flowrate totalization If the physical units are changed the transmitter checks and changes the pulse factor and pulse width 0 1 ms to 2000 ms depending on the measuring range The transmitter first changes the pulse factor and then the pulse width 1 kgal Factory setting 2 ft3 added only for PROFIBUS PA ml Unit Qmax l s l min l h m3 s m3 min m3 h m3 ...

Page 60: ...n mass flow units are and or totalizer mass units are selected 1 g cm3 Submenu System data Submenu Transmitter Submenu This menu does not appear with an excitation frequency of 60 Hz or 70 Hz Only for old legacy sensors Data 50 Hz Channel View only Adjustment value for Channel can be monitored for the excitation frequency setting displayed when an older primary 50 Hz has been selected 123 µs Zero ...

Page 61: ...r 60 Hz sensor has been selected 123 µs Zero View only Adjustment value for zero point can be monitored to check the excitation frequency setting displayed when an older 60 Hz sensor has been selected 0 Voltage V View only Adjustment value for Span Forward can be monitored to check the excitation frequency setting displayed when an older 60 Hz sensor has been selected 91 Voltage R View only Adjust...

Page 62: ...int span forward and span reverse when amplification Middle High is selected in the Service Primary Adjust Amplification menu Span 2 V Span 2 R Zero_4 View only Display of the adjustment values for zero point span forward and span reverse when amplification Middle Low is selected in the Service Primary Adjust Amplification menu Span 4 V Span 4 R Zero_8 View only Display of the adjustment values fo...

Page 63: ...lder flowmeter sensor model see list is selected the FRAM with Cs 100 Cz 100 must be used The models 10D1422 10DI1425 10DS3111A C DN 500 can only be connected to a specially designed terminal board on the transmitter Close switch S903 on the connection board The other models are put into operation with their assigned FRAM For this reason when older model flowmeter sensors are connected to the tran...

Page 64: ...10 mm 3 8 in 15 mm 1 2 in 20 mm 3 4 in 25 mm 1 in 32 mm 1 1 4 in 40 mm 1 1 2 in 50 mm 2 in 65 mm 2 1 2 in 80 mm 3 in 100 mm 4 in 125 mm 5 in 150 mm 6 in 200 mm 8 in 250 mm 10 in 300 mm 12 in 350 mm 14 in 400 mm 16 in 450 mm 18 in 500 mm 20 in 600 mm 24 in 700 mm 28 in 750 mm 30 in 800 mm 32 in 900 mm 36 in 1000 mm 40 in Display the flowmeter sensor size Not displayed if no flowmeter sensor type is...

Page 65: ...if 50 or 60 Hz has been selected in the Service Primary Adjust Frequency Primary menu By selecting Yes the primary setting is started and the user is guided in a similar manner as for the Easy Set Up direction Primary Setup Line frequency 50 60 Hz Displays the mains frequency for the flowmeter sensor Option available only with Older sensor 50 Hz Sensor model Selection of the older sensor Display t...

Page 66: ...is of 0 1 1 0 Submenu Note The meter pipe must be completely filled to ensure proper measurement The function Detector empty pipe can be used to continuously monitor this condition If the measuring medium drops below the electrode level all output signals can be automatically set to zero This ensures false pulses or incorrect displays are avoided when the meter pipe is empty In addition to the mes...

Page 67: ...he pipeline must be empty Automatic Start the empty tube adjustment After the adjustment is completed the transmitter displays the adjustment value in the bottom line Manual Fine adjustment of the automatically determined adjustment value Not displayed if DEP is switched off or DEP mode is standard 1000 Automatic Adj DLR full Manual Menu visible when New adjustment is selected in the DLR Mode para...

Page 68: ...e calculated value can be changed here for fine adjustment in the range from 100 to 1000000 Not displayed if DEP is switched off or DEP mode is standard 100000 Alarm e pipe Off If the alarm is switched on the empty pipe contact is actuated when the pipe empties The empty pipe or General alarm switch output must be selected in the Switch contacts submenu When the function is turned off the alarm do...

Page 69: ...lection for extended diagnosis Fprt1 Fprt2 Fprt3 Fprt4 Hist Max Error Hist Min Error Curr Max Error Curr Min Error Curr Max Warn Curr Min Warn Wiring Warning Wiring Failure Selection of 1st display line Notes regarding the measured values Fprt1 to Fprt4 assignment of measured values in the submenu Diagnosis Fingerprint as well as the diagnosis error register see page 97 Q Percent Display 1st line ...

Page 70: ... Status Displays the status of Totalizer R Transducer block Index 104 TB Total Diff Value Displays the value for the diff totalizer Transducer block Index 106 TB Total Diff Status Displays the status of the diff totalizer Transducer block Index 106 TBT Value Display 1st line TBT Status Display 1st line FB AI OUT Displays the OUT value of the AI block The decimal places are generated from the OUT_S...

Page 71: ...iables Total Status The substatus is displayed after the status if applicable Example BAD 3 means status is BAD substatus 3 device failure For information about the numeric code refer to the interface documentation TBT Value Display 1st line Devices with FOUNDATION Fieldbus in addition to the following options Flow rate in percentage Physical unit in m s Bar graph Totalizer Totalizer F Totalizer R...

Page 72: ...arameter for the function block AI2 TB AI2 Out Value Display 1st line Displays the value or status of the Out parameter for the function block AI3 TB AI3 Out Value Display 1st line Displays the value or status of the In parameter for the function block PID PID In Value Display 1st line Displays the value or status of the Out parameter for the function block PID PID Out Value Display 1st line Displ...

Page 73: ...line Displays the current mode for the function blocks AI1 Auto GOOD0 Display 2nd line Like display 1st line Selection of 2nd display line Q Percent Display 3rd line Like display 1st line Option unavailable if 1 big 1 small is selected for the display mode Q Percent Display 4th line Like display 1st line Option unavailable if 1 big 1 small is selected for the display mode Q Percent Contrast Set th...

Page 74: ... function the counting pulse for forward and reverse flow is registered on two separate totalizers If Forward is selected as flow direction only the forwards totalizer counts Diff totalizer For differential count a shared totalizer is used for both flow directions For the forward flow direction the pulses are added for the reverse flow direction they are subtracted If the totalizer count is negati...

Page 75: ... appear for the PROFIBUS PA or FOUNDATION fieldbus Current output Current output 0 20 mA 4 20 mA 0 10 mA 2 10 mA Select the current output range For HART protocol always 4 20 mA 0 20 mA Iout for alarm Low Alarm High alarm Behavior of the current output during an alarm Low Alarm is available only for current output of 2 10 mA and 4 20 mA If error 0 empty tube occurs the current output is set to the...

Page 76: ...DATION fieldbus Pulse output Qmax pulse Numerical entry Expanded flow totalization to the maximum flow range Qmax DN This parameter is displayed only if the measuring range specified is less than Qmax DN 2 5 m3 h Pulse factor Numerical entry Dynamic limits The pulse width is configurable only for the limits calculated by the transmitter The limits are based on the pulse factor The transmitter cann...

Page 77: ... The message Warning 13 is displayed during the adjustment No function Switch output No function F R signal _ F R Signal __ General Alarm _ General Alarm _ _ Max Min Alarm _ Max Min Alarm _ _ Min Alarm _ Min Alarm _ _ Max Alarm _ Max Alarm _ _ Empty Pipe _ Empty Pipe _ _ Ext Diag Alarm _ Ext Diag Alarm __ The switching behavior for the contact outputs terminal 41 42 can be selected as normally ope...

Page 78: ...ion Without HART 1 HART communication Set the HART communication to ON or OFF When HART communication is not required Current Output ranges 0 20 0 10 2 10 mA can be selected For HART communication the current output is always 4 20 mA No selection available for standard devices without HART hardware without Device address Numerical entry 0 15 For devices with HART protocol an address between 0 15 c...

Page 79: ...nized no special characters can be used No entry for standard devices without HART hardware HART TAG HART descriptor User defined text Description max 16 character PCKASCII string Only capital letters are recognized no special characters can be used No entry for standard devices without HART hardware HART descriptor HART Date Day Month year Enter and output a date in this submenu No entry for stan...

Page 80: ... changed via the bus or via the menu however only when no cyclical communication is running 126 Dip Switch Read only Displays the settings for the DIP switches OFF X ON If DIP switch 8 ON the address is binary coded using switches 1 7 Switches and 9 and A have no function Example Use switches to set address 50 50dec 32hex 110010 binary DIP switch 2 5 6 and 8 to ON PA Address 50 The address switch ...

Page 81: ... Channel TB Diff Total TOT 1 Channel Channel setting for totalizer block Available only as option TB Flow Value When setting the channel the volume and mass unit is also copied to UNIT_TOT example m3 h m3 TB Flow Value TOT 2 Channel See TOT 1 TB Flow Value Software Rev Read only Displays the communication software version Communication 0 FF Address 0x15 3 FOUNDATION Fieldbus communication Displays...

Page 82: ...mulation is switched on off via the Simulate parameter Write protect enabled prevents overwriting of block parameters Switches 3 10 have no function Profile 0x9700 AI Error Mask This menu shows the screen for the error register TB Index 95 Bitstring 0 ON Line 1 shows the setting of the bit on off which is indicated by its bitstring number Line 2 shows the complete screen in hex characters Lines 3 ...

Page 83: ... terminals using a digital voltmeter or the process instrumentation Enter a value directly in mA No selection available if the HART device address is anything other than 0 4 mA Contact input Off A This menu does not appear for the PROFIBUS PA or FOUNDATION fieldbus Test the contact input If no signal is applied to the switch input the text Off is displayed in this menu Once a signal is applied the...

Page 84: ...bmenu Menu available only if the required hardware is available Diagnosis Diagnosis Menu is displayed only with Manual diagnosis interval Manual Start Yes exit via C CE Manually start manual diagnostic The value is displayed after a delay of 30 s Yes Enter Submenu Diag Interval Cycle Time Manual 10 s 60 s 10 min 60 min 6 h 12 h 24 h 7 d Select the time interval between the individual diagnostic me...

Page 85: ...rm Settings Submenu Set the time out limits and alarm behavior for values over or under the coil AC voltage Alarm Coil Voltage Min value 0 150 Lower range limit for alarm 1 0 V Max value 0 150 Upper range limit for alarm 150 V Message Off warning error Defines the alarm behavior Off Submenu Set the time out limits and alarm behavior for values over or under the coil AC Alarm Coil Current Min value...

Page 86: ...ce or coil temperature an adjustment is required or the cable length must be entered For additional information see Submenu Adjustment on page 93 Alarm Coil Resist Min value 0 1500 Lower range limit for alarm 2 ohms Max value 0 500 Upper range limit for alarm 500 ohms Message Off warning error Defines the alarm behavior Off Notice If coil resistance is being measured at least every 60 s the most r...

Page 87: ...ge limit for alarm 200 C Message Off warning error Defines the alarm behavior Off Notice If coil resistance is being measured at least every 60 s the most recently acquired flow rate is retained during the measurement 2 s approx Submenu Set the time out limits and alarm behavior for values over or under the coil temperature Alarm Ins Resist Min value 0 100000 Lower range limit for alarm 1 megaohm ...

Page 88: ... behavior Off Notice To properly display the electrode voltage the electrode zero point must be adjusted For additional information see Submenu Adjustment on page 93 Submenu Set the time out limits and alarm behavior for values over or under the electrode AC voltage for electrode E2 Alarm E2 Voltage Min value 0 3000 Lower range limit for alarm 0 0 µV Max value 0 3000 Upper range limit for alarm 30...

Page 89: ... 0 Max value 100 300 Upper range limit for alarm 300 0 Message Off warning error Defines the alarm behavior Off Notice To properly display the electrode voltage the electrode zero point must be adjusted For additional information see Submenu Adjustment on page 93 Submenu Set the time out limits and alarm behavior for values over or under the magnetic linearity Alarm Mag Lin Min value 0 100 Lower r...

Page 90: ...Lower range limit for alarm 0 0 Max value 0 100 Upper range limit for alarm 100 0 Message Off warning error Defines the alarm behavior Off Submenu Set the time out limits and alarm behavior for values over or under the DAC value The DAC value is a criterion for the amount of coil current Alarm DAC Value Min value 0 1024 Lower range limit for alarm 16 Max value 0 1024 Upper range limit for alarm 70...

Page 91: ...ental coil ground CoilShtCircGnd Notice If the coil circuit is being checked at least every 10 minutes for an accidental ground the most recently acquired flow rate is maintained approx 2 s Message Off warning error Off Submenu Defines alarm behavior in case of a short circuit or a wire break in the electrode circuit Notice This function can only be used after the electrode zero has been adjusted ...

Page 92: ...ns res Coil Insulation resistance of coil Volt E1 AC voltage at electrode 1 Volt E2 AC voltage at electrode 2 Electr balan Electrode balance Magn Linear Magnetic linearity SNR Noise ratio Signal to noise ratio Max DAC value Maximum DAC value Oprtg hrs trn Operating hours for transmitter Oprtg hrs sens Operating hours for sensor These values are updated only if the status was set to Warning or Erro...

Page 93: ...CE Yes Enter As Product2 Copies the current data set in the Fingerprint as Product2 Accept Yes exit via C CE Yes Enter As Startup Copies the current data set in the Fingerprint as Start up commissioning fingerprint Accept Yes exit via C CE Yes Enter Submenu Adjustment Submenu Enter the current coil temperature to readjust the coil resistance at 20 C Perform adjustment only on a cold device See pag...

Page 94: ...500 ohms Old 450 ohms Yes Enter Electr Zero Point This adjustment is required in order to use the diagnostic measurement values for the electrode voltage E1 E2 and the electrode balance as well as the wiring errors for the electrode state Electr Zero Point Yes exit C CE Display the current new and stored old zero values for electrode E1 E2 Select Enter to import the current zero points Notice The ...

Page 95: ...mount 1 C Current Ext Database Reset Enter Help text Step 0 Empty pipe Warning register After calling up the warning register the warning register text is displayed with the number of pending warnings Press ENTER again to display the pending warnings with warning number and text If you press ENTER again you will be asked whether you want to reset the warnings or view the help text Select STEP to d...

Page 96: ...entry Automatic adjustment Valve must be closed liquid in sensor must be at absolute standstill Press ENTER to perform the automatic adjustment The limit for the zero point is 10 If the value is outside this limit no calibration is performed 0 0 FSM4000 12 2019 Read only Display software version 01 2010 specifies the date of the release C 11 Version level for standard and HART protocol 3KXF00001S0...

Page 97: ...to power up one of the relevant errors or a warning in the submenu Diagnostics Alarm Settings see Diagnosis on page 84 Determining the coil DC resistance Figure 55 Spule R Spule Spule I U For monitoring changes in the coil circuit e g fine short of the coil When measuring the coil DC resistance a DC field excitation of approx 1 sec is used as a test signal Because the incoming test signal prevents...

Page 98: ...eference temperature This applies to newly shipped systems consisting of SE41F SE21 and S4 When connecting an S4 transmitter to previously shipped SE41F SE21 sensors you need to additionally perform the adjustment For more information in this regard see Readjusting the coil temperature on page 106 Determining the insulation resistance for the coil Figure 56 Detecting problems with the coil insulat...

Page 99: ...ermining the electrode balance E1 E2 EB 2 E 1 E E1 E2 EB 1 E 2 E Detect distorted flow profile e g due to improper installation Detect interference in electrode circuit e g failure of electrode due to insulating coating or a collapsed liner vacuum shock The electrode balance EB is calculated as the ratio between the electrode AC voltages E1 E2 or E2 E1 This value is displayed in To prevent false a...

Page 100: ...n affect the accuracy of the measurement When measuring magnetic linearity ML the coil current I1 is measured at current reference voltage UR1 and coil current I2 at approximately half the reference voltage UR2 The operating time at half the reference voltage is approx 1 sec During this period the most recently acquired value is retained To perform this test you need to power up one of the relevan...

Page 101: ...ory fingerprint x 1 16 90 C 194 F Factory fingerprint x 1 14 90 C 194 F Factory fingerprint x 1 26 130 C 266 F Factory fingerprint x 1 24 130 C 266 F Factory fingerprint x 1 37 180 C 356 F Factory fingerprint x 1 33 180 C 356 F Factory fingerprint x 1 47 Coil resistance This value depends on the measuring medium temperature Tmedium Tmedium Tmedium 40 C 40 F Factory fingerprint 0 71 40 C 40 F Facto...

Page 102: ... Magn linearity This value depends on the measuring medium temperature Tmedium Tmedium Tmedium 40 C 40 F Factory fingerprint x 0 86 40 C 40 F Factory fingerprint x 0 95 20 C 4 F Factory fingerprint x 0 90 20 C 4 F Factory fingerprint x 1 0 C 32 F Factory fingerprint x 0 93 0 C 32 F Factory fingerprint x 1 03 20 C 68 F Factory fingerprint x 0 95 20 C 68 F Factory fingerprint x 1 05 60 C 140 F Facto...

Page 103: ... follows e g CV_RCL 80 5 ohm to display the current coil resistance CV _ RCL 80 5 ohm Data set Type Numerical value Unit CV_ Current value UAC Coil voltage AC X X V H1_ History 1 IAC Coil current AC X mA H2_ History 2 RCL Coil resistance Value 100 X Value 100 X X Ohm H3_ History 3 TCL Coil temperature X C H4_ History 4 RIS Insulation resistance Value 100 X Value 100 X X MOhm H5_ History 5 UE1 Elec...

Page 104: ... transmitter log time H Min Sec P2C Product2 fingerprint transmitter log time H Min Sec DFC Commissioning fingerprint transmitter log time H Min Sec FVC Default fingerprint transmitter log time H Min Sec H1C H9C History 1 9 transmitter log time H Min Sec CVP Current sensor operating hours counter H Min Sec P1P Product1 fingerprint sensor log time H Min Sec P2P Product2 fingerprint sensor log time ...

Page 105: ...L Magnetic linearity B Electrode balance m Electrode voltage E1 E Electrode voltage E2 D DAC value I Insulation resistance T Coil temperature L Coil resistance R Coil voltage C Coil current ID code Register name Content of register HMx Hist Max Errors Error Warning Limit value up scale max while transmitter is powered up HMi Hist Min Errors Error Warning Limit value down scale min while transmitte...

Page 106: ...t the sensor and coil are relatively close to ambient temperature You might need to allow the sensor to cool off overnight Work steps Power up the transmitter In the submenu Diagnostics Adjustment CabLength enter or check the correct signal cable length Enter the ambient temperature in the submenu Diagnostics Adjustment Coil Temp Import the new reference resistance in the submenu Diagnostics Adjus...

Page 107: ...er sensor 10D1462 72 Added documentation for the additional points B 22 Always display the flowrate with 4 decimal places B 30 Menu item for noise reduction Menu item Meter factor Support for sensors SE21 DN 1 to DN 2 Added documentation for the additional points B 31 Hardware compatibility for C level hardware B 32 Improved totalizer management B 33 B 34 FRAM management optimized C 10 Extended di...

Page 108: ...iagnostic functions etc Added documentation for the additional points C 12 PA stack optimized C 13 Improved support for older flowmeter sensor C 14 Improved diagnostic function For transmitter with FOUNDATION Fieldbus communication Software D200S021U03 Software version Type of changes Documentation Supplements B 14 Original software B 15 FF stack optimized C 10 Extended diagnostic functions etc Ad...

Page 109: ...he relevant meter size The values are listed for DIN and ANSI sizes Enter the reference voltage see the name plate on the flowmeter sensor in numerical format For sensor model 10D1422 or 10DI1425 DN500 the reference voltage is not required Enter the meter factor for model 10D1462 72 only See name plate Select the measuring range and other process parameters damping low cut off current pulse output...

Page 110: ...er to all connection leads must be switched off Adapting the transmitter to the sensor 10D1422 DN 3 to 1000 10DI1425 DN 500 1 Switch off the power supply After waiting 40 minutes remove the housing cover from the field housing unit 2 Remove the shock protection cover 1 by loosening the 3 2 screws 1 Shock protection cover 2 Fixing screw cover Figure 62 Screwing on the shock protection cover 3 Then ...

Page 111: ...11 A D 10DS3111 E 1 to 1000 300 400 300 No Cs calculated Cz 0 Transmitter S4 from name plate 10DI1425 400 No Cs calculated Cz 0 Transmitter S4 90 mV DS4_ 10DS3111 E 350 to 1000 350 to 400 No Cs calculated Cz 0 Transmitter S4 from name plate 10DS3111 A C 10DS3111 D 10DS3111 E 500 500 500 No Cs calculated Cz 0 External power supply from name plate 10D1422 10DI1425 3 to 1000 500 yes yes Cs calculated...

Page 112: ...i 1 AD converter DSP 0 Prog Al 0 Alarm Trans Mal F 2 Driver 0 Prog Al 0 Alarm Trans Mal F 3 Flow rate 103 103 Yes High Al 103 Alarm PV out Limits 4 Ext Zero Return 0 0 0 Alarm More Stat avai 5 Database 0 Yes Prog Al 0 Alarm Trans Mal F 6 Totalizer Yes Alarm More Stat avai A Max Alarm Yes Alarm Alarm Alarm More Stat avai B Min Alarm Yes Alarm Alarm Alarm More Stat avai C ext database 0 Yes Prog Al ...

Page 113: ...itive or negative reference too small Check the cables no reference voltage is present The flow restrictor in the driver has responded because the driver current is insufficient Defective driver fuse Check connection board and transmitter Error 3 Flow rate 103 6 The max set measuring range was up scaled by more than 3 The flowrate is set too high or the measuring range is set too small Increase th...

Page 114: ...r bubbles deposits on electrodes too high interference signal Empty measuring tube Activate Noise reduction in the operating mode submenu Use a de aerator clean electrodes activate empty conduit detector Contact ABB Service Error F FRAM in sensor 1 Missing data from external FRAM FRAM for the flowmeter sensor is still installed in the terminal box Install and screw in place the FRAM for the releva...

Page 115: ...meter sensor data and loaded it to the internal FRAM System data and sensor data are loaded Defective FRAM repair unit replacement unit Write down all totalizer values totalizers should be reset Warning 8a1 Update int Dat 10 Transmitter has detected an error in the internal FRAM and has repaired the data with content of the external FRAM Defective FRAM repair unit replacement unit Check the setup ...

Page 116: ...h a meter Simulation pulse output on Exit the functional test for the pulse output Warning 132 3 Auto Calibration 15 Adjustment started for system zero point adjustment via the contact input for internal adjustment for ABB Service only The external contact is closed For ABB Service personnel only The external contact is open again For ABB Service personnel only Warning 14 Hold MW 16 Warning result...

Page 117: ...ce is required for the sensor The following items should be checked annually Ambient conditions air circulation humidity Tightness of the process connections Cable entries and cover screws Operational reliability of the power supply lightning protection and station ground The flowmeter sensor electrodes must be cleaned when the flowrate information on the transmitter changes when recording the ide...

Page 118: ... The plug in module can now be pulled up and off the connection plug Install the replacement transmitter plug in in reverse order 1 Shock protection cover 2 Fixing screw cover Figure 64 Removing the shock protection cover 1 Fixing screw for plug in unit 2 Transmitter plug in unit 3 Stud bolt for plug in unit Figure 65 Disassembling the transmitter plug in unit 2 Power up the power supply the model...

Page 119: ...plug in unit must be replaced 3 Check whether the language display format measuring ranges limit values and sensor data match the values listed on the name plate of the sensor If parameters are subsequently changed these are stored automatically in the external FRAM 4 The measuring system is ready for operation Returning devices Use the original packaging or a secure transport container of an appr...

Page 120: ...tion If the device is to be used at another location the device should preferably be packaged in its original packing so that it cannot be damaged Observe the notices in Returning devices on page 13 Disposal Note Products that are marked with the adjacent symbol may not be disposed of as unsorted municipal waste domestic waste They should be disposed of through separate collection of electric and ...

Page 121: ...move the housing cover from the field housing unit 2 To replace the fuses for shock protection cover 1 loosen and remove the 3 screws 2 1 Shock protection cover 2 Fixing screw cover Figure 66 Removing the shock protection cover 1 Fuse for driver circuit on the backplane 2 Backup fuse for power supply on the backplane 3 Fuses for power supply on the transmitter electronics Figure 67 Fuses Item Desi...

Page 122: ...4 2 Connection board standard Connection board PA FF D685A1020U01 D685A1020U02 3 Large cover complete D641A030U01 4 PVC cover D626A005U01 5 Spacer bolts M4 75 galvanized steel D124E009U20 6 Small cover D641A029U01 7 Connection diagram standard HART Connection diagram PROFIBUS PA FF D338D311U01 D338D311U02 8 Flat cable holder D174D002U03 9 Field housing unit empty D641A033U01 0 Cable gland M 20 1 5...

Page 123: ...1 1 1 Connection board with preamplifier D685A1028U01 2 Lower section SS 1 4301 model SE21_ D612A128U01 3 Seal D333F016U01 4 Pan head screw M3 6 DIN 7985 D004F106AU20 5 Serrated lock washer A3 2 DIN 6798 D085G017AU32 6 Cable gland plastic grey D150A008U02 7 Spacer D375A018U01 8 Hexagon head screw M4 14 DIN 7964 stainless steel D024G110AU20 9 Insert ring Nyltite Seal F M4 D115B004U01 0 Cover SS no ...

Page 124: ...nsor Terminal box aluminum DN 3 to DN 1000 Figure 70 Aluminum terminal box Item Designation Ordering number 1 Connection board standard DN 8 D685A1025U01 Terminal board with preamplifier type A D685A1028U01 2 Terminal box with cable gland M20 1 5 3KXF000112U0100 Cover for terminal box D612A226U01 ...

Page 125: ... diameter at 10 m s Analog output effects Same as pulse output plus 0 1 of measured value 0 01 mA Y Measured error of measured value X Flow velocity v Figure 71 Analog output effects Sensor SE41F Temperature graph 1 Ambient temperature C 2 Measuring medium temperature C 3 Standard flange steel Hard soft rubber max 90 60 C 194 to 140 F 4 Stainless steel flange 5 Standard flange steel PTFE PFA ETFE ...

Page 126: ...stelloy C 4 2 4610 Stainless steel 1 4571 316 Ti Hastelloy B 3 2 4600 titanium tantalum platinum iridium stainless steel 1 4539 904 L Grounding plate Stainless steel 1 4571 316 Ti On request Protection plate Stainless steel 1 4571 316 Ti On request Process connection material Parts Standard Others Flange DN 3 to DN 15 1 10 to 1 2 stainless steel stainless steel DN 20 to DN 300 3 4 to 12 Steel galv...

Page 127: ...s for allowable fluid temperature TS and allowable pressure PS are a function of the liner and flange material used see the factory tag and name plate of the unit Temperature limits Liner Flange material Min temperatu re Max temperature Standard High temperature Hard rubber Steel 10 C 14 F 90 C 194 F Stainless steel 15 C 5 F 90 C 194 F Soft rubber Steel 10 C 14 F 60 C 140 F Stainless steel 15 C 5 ...

Page 128: ...2210 flange Nominal diameter DN Material PN TS PS bar 32 to 400 1 to 16 Stainless steel 10 25 to 180 C 13 to 356 F 10 32 to 400 1 to 16 Steel 10 10 to 180 C 14 to 266 F 10 A DN 1000 PN 10 B DN 900 PN10 DN 800 PN 10 DN 700 PN 10 C DN 1000 PN 16 D DN 900 PN 16 DN 800 PN 16 E DN 700 PN 16 Figure 77 Stainless steel DIN flange DN 700 to DN 1000 28 to 40 A DN 1000 PN 10 B DN 900 PN10 DN 800 PN 10 DN 700...

Page 129: ...rs PFA Hast C4 2 4610 1 4539 904 L for pipe conn and Tri Clamp Hast B3 2 4600 1 4539 904 L 1 4571 316 Ti Titanium tantalum platinum iridium Flat head Pointed head DN 10 1 4539 904 L sanitary connectors always with 2 grounding electrodes in the same material as measuring electrodes standard Process connection material Process connection Standard Flange Stainless steel 1 4571 316 Ti Wafer type witho...

Page 130: ...on of the liner and flange material used see the factory tag and name plate of the unit Devices with variable process connections wafer type SE21 DN 3 to 100 to 4 Process connection PFA liner Nominal diameter DN PSmax bar TSmin TSmax Wafer type 3 to 50 to 2 65 to 100 2 to 4 40 16 40 C 40 F 130 C 266 F Welded spuds 3 to 40 to 1 50 80 2 3 65 100 2 to 4 40 16 10 25 C 13 F 130 C 266 F Threaded pipe co...

Page 131: ... SIP cleaning for limited time periods see Table Maximum permissible cleaning temperature Figure 81 ASME flange stainless steel 1 4571 316 Ti up to DN 100 4 Higher temperatures are allowed for CIP SIP cleaning for limited time periods see Table Maximum permissible cleaning temperature Material load for wafer type design model SE21W Liner PFA wafer type A PN 40 CL 300 B PN 25 C PN 16 CL 150 D PN 10...

Page 132: ...tural factors temperature and air humidity No effect under the following operating conditions temperature ranging from 25 to 55 C 77 to 131 F and a relative air humidity of 94 to 97 Vibration In accordance with IEC 60068 2 6 03 95 grouping of devices according to table C2 for general industry applications No additional effect on the following levels of vibration Frequency range 10 to 55 Hz amplitu...

Page 133: ... s download area www abb com flow Dimensions in the Datasheet Trademarks HART is a registered trademark of FieldComm Group Austin Texas USA Modbus is a registered trademark of Schneider Automation Inc PROFIBUS and PROFIBUS DP are registered trademarks of PROFIBUS PROFINET International PI FOUNDATION Fieldbus is a registered trademark of FieldComm Group Austin Texas USA ...

Page 134: ...t input External zero return Totalizer reset External system zero no function Current output 0 4 to 20 mA 0 2 to 10 mA 0 to 5 mA 0 to 10 20 mA 4 to 12 to 20 mA Iout with alarm 0 103 3 8 mA Low High Detector e pipe ON OFF Calibrate e pipe 0 to 10000 Alarm e pipe ON OFF Iout for e pipe 0 103 3 8 mA Low High Totalizer function Standard difference totalizer 1 display line Q Q unit Q mA counter V R TAG...

Page 135: ... Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a threat or risk to health Yes No If yes which type of contamination please place an X next to the applicable items biological corrosive irritating combustible highly extremely combustible toxic explosive other toxi...

Page 136: ...notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forb...

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