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ABB CoriolisMaster FCB400, Manual

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ABB CoriolisMaster FCB400 Manual Download Page 36

36 

CoriolisMaster FCB400, FCH400

 CORIOLIS MASS FLOWMETER  |  CI/FCB400/FCH400-EN REV. H 

 

 

 

 

… 5  Installation 

… Installing the transmitter in the remote mount design 

 

 

 

1

 

Hole pattern for mounting holes 

2

  Female thread (either ½ in NPT or M20 × 1.5), see model coding. In the 

case of a ½ in NPT, there is a plug instead of a cable gland. 

Figure 17:  Mounting dimensions dual-compartment housing 

 

 

 

 

 

 

 

1

  Hole pattern for mounting holes 

Figure 18:  Mounting dimensions single-compartment housing 

 

 

Summary of Contents for CoriolisMaster FCB400

Page 1: ...mpact Coriolis mass flowmeters from the CoriolisMaster FCB400 series offer low pressure drop high capacity an intuitive ABB display featuring a standardized design and cross product compatibility five...

Page 2: ...Inspection 28 Transporting the device 28 Storing the device 29 Ambient conditions 29 Returning devices 29 5 Installation 29 General installation conditions 29 Installation location and assembly 29 Li...

Page 3: ...meterization via the infrared service port adapter 75 Parameterization via HART 76 Basic Setup 77 Menu Easy Setup 77 8 Operation 81 Safety instructions 81 Menu navigation 81 Menu levels 82 Selecting a...

Page 4: ...airs to the product may only be performed if expressly permitted by these instructions Information and symbols on the product must be observed These may not be removed and must be fully legible at all...

Page 5: ...nsating pipe offsets pipe vibrations pipe expansions etc For use as a climbing aid for example for mounting purposes For use as a bracket for external loads for example as a support for piping etc Mat...

Page 6: ...del number FCx4xx Y0 FCx4xx A2 FCx4xx A1 Integral mount design Standard Zone 2 21 22 Zone 1 21 Zone 0 Model number FCT4xx Y0 FCx4xx Y0 FCT4xx A2 FCx4xx A2 FCT4xx A1 FCx4xx A1 Remote mount design Trans...

Page 7: ...Model number FCT4xx Y0 FCx4xx Y0 FCT4xx F2 FCx4xx F2 FCT4xx F1 FCx4xx F1 Remote mount design Transmitter and flowmeter sensor Div 2 Zone 2 Div 1 Zone 1 Zone 0 Model number FCT4xx Y0 FCT4xx F2 FCx4xx...

Page 8: ...tection Without Y0 ATEX IECEx Zone 2 22 A2 ATEX IECEx Zone 1 21 A1 cFMus version Class 1 Div 2 Zone 2 21 F2 cFMus version Class 1 Div 1 Zone 1 21 F1 NEPSI Zone 2 22 S2 NEPSI Zone 1 21 S1 Design termin...

Page 9: ...R7 Remote mount dual compartment housing stainless steel 3 NPT in Ex d XP R8 Remote mount single compartment housing wall mounting aluminum 4 M20 1 5 W1 Remote mount single compartment housing wall m...

Page 10: ...nector with 10 m cable length attached 4 signal lines U6 2 RJ45 connector with 10 m cable length attached 4 signal lines DU 1 RJ45 connector with 10 m cable length attached 8 signal lines UH 1 RJ45 co...

Page 11: ...rd Integral mount design with dual compartment housing and active digital output option card II 1 2 1 G Ex db eb ia mb IIC T6 T1 Gb II 2 1 D Ex eb tb IIIC T80 C Db FCa4c A1efghijY Sensor in remote mou...

Page 12: ...I III Div 1 GPS EFG T6 CL I ZN 1 AEx db ia IIB H2 T6 T1 USA ZN21 AEx ia tb IIIC T80 C USA CL I ZN 1 Ex db ia IIB H2 T6 T1 CAN ZN21 Ex ia tb IIIC T80 C CAN See handbook for temperature class informatio...

Page 13: ...F 90 C 194 F Devices in integral mount design with single compartment housing Tamb Temperature resistance 50 C 122 F 75 C 167 F 60 C 140 F 85 C 185 F 70 C 158 F 95 C 203 F Sensor in remote mount desig...

Page 14: ...6 F 95 C 203 F 80 C 176 F 60 C 140 F 205 C 400 F 130 C 266 F 205 C 400 F 130 C 266 F 195 C 383 F 130 C 266 F 130 C 266 F 95 C 203 F 80 C 176 F 70 C 158 F 205 C 400 F 130 C 266 F 205 C 400 F 130 C 266...

Page 15: ...on of ambient temperature and temperature class Temperature class Ambient temperature Tamb T1 T2 T3 T4 T5 T6 30 C 86 F 205 C 400 F 205 C 400 F 195 C 383 F 130 C 266 F 95 C 203 F 80 C 176 F 40 C 104 F...

Page 16: ...400 F 205 C 400 F 195 C 383 F 130 C 266 F 95 C 203 F 80 C 176 F Model FCx4xx A2 and FCx4xx F2 in Zone 2 Division 2 The table shows the maximum permissible measuring medium temperature as a function of...

Page 17: ...mount design only Type of protection ATEX IECEx Increased safety Ex e Type of protection USA Canada non IS Maximum 250 Vrms Terminals 1 2 L N Type of protection ATEX IECEx Either increased safety Ex...

Page 18: ...41 42 active Terminals 41 42 and UCO 32 30 V 30 mA 30 V 30 mA Digital output 41 42 passive Terminals 41 42 30 V 25 mA 30 V 25 mA Digital output 51 52 active Terminals 51 52 and V1 V2 30 V 30 mA 30 V 3...

Page 19: ...V3 V4 active Terminals V3 V4 and V1 V2 30 V 3 45 mA 30 V 3 45 mA Digital input V1 V2 passive Digital input V3 V4 passive Terminals V1 V2 or V3 V4 30 V 3 45 mA 30 V 3 45 mA Digital output V1 V2 active...

Page 20: ...0 22 0 22 Digital output 41 42 active Terminals 41 42 and UCO 32 30 0 1 30 30 115 115 826 225 16 16 10 10 0 08 0 08 Digital output 41 42 passive Terminals 41 42 30 0 1 30 30 225 27 5 0 08 Digital outp...

Page 21: ...l output V1 V2 passive Digital output V3 V4 passive Terminals V1 V2 or V3 V4 30 0 1 30 30 225 13 16 0 27 Digital input V3 V4 active Terminals V3 V4 and V1 V2 30 0 1 27 8 30 119 3 45 826 25 8 17 17 31...

Page 22: ...circuits The information in Changing the type of protection on page 26 must be observed when changing the type of protection Active digital output DANGER Risk of injury caused by live parts Option car...

Page 23: ...icable regulations for the protection of employees to ensure safe operation cFMus The installation commissioning maintenance and repair of devices in areas with explosion hazard must only be carried o...

Page 24: ...ust be sealed before commissioning in accordance with the applicable standards Note Low temperature version devices optional up to 40 C 40 F ambient temperature are supplied with metal cable glands du...

Page 25: ...Class II Groups E F and G a maximum surface temperature of 165 C 329 F may not be up scaled All cable conduits should be sealed from the device within a distance of 18 in 457 mm ABB flowmeters are des...

Page 26: ...the type of protection If you are installing in Zone 1 Div 1 the current outputs and digital outputs of models FCB430 450 and FCH430 450 can be operated with different types of protection Current out...

Page 27: ...Pressure Equipment Directive PED 1 CE mark with notified body 2 Serial number of the sensor 3 Fluid group or reason for exception 4 Material of the pressure bearing parts wetted parts 5 Nominal diame...

Page 28: ...lay and before installation Transporting the device DANGER Life threatening danger due to suspended loads In the case of suspended loads a danger of the load falling exists Standing under suspended lo...

Page 29: ...d to direct sunlight If necessary provide a suitable means of sun protection on site The limit values for ambient temperature Tambient must be adhered to On flange devices ensure that the counterflang...

Page 30: ...is caused by this equipment Mounting position The flowmeter operates in any mounting position Depending on the measuring medium liquid or gas and the measuring medium temperature certain mounting pos...

Page 31: ...uring media Observe the following points to avoid measuring errors Gases must be dry and free of liquids and condensates Avoid the accumulation of liquids and the formation of condensate in the meter...

Page 32: ...th dual gasket as shown in Figure 10 Heat tracing of the sensor When operating the sensor in conjunction with heat tracing the temperature at point C Figure 10 100 C 212 F may not be exceeded at any t...

Page 33: ...dditional temperature data in Temperature data on page 13 Measuring medium temperature Tmedium FCx430 50 to 160 C 58 to 320 F FCx450 50 to 205 C 58 to 401 F In devices with order code Extended tower l...

Page 34: ...or Not all connections shown here are available in all the devices and designs The permissible material load of the device can additionally differ from the material load of the connection The permissi...

Page 35: ...e gaskets to seal the process connections 2 Tighten flange screws by working on each in a crosswise manner with the maximum permissible torque 3 Check the seal integrity of the process connections Ins...

Page 36: ...the remote mount design 1 Hole pattern for mounting holes 2 Female thread either in NPT or M20 1 5 see model coding In the case of a in NPT there is a plug instead of a cable gland Figure 17 Mounting...

Page 37: ...housing is open contact protection is not provided and EMC protection is limited Before opening the housing switch off the power supply NOTICE Potential adverse effect on the IP rating Check the O ri...

Page 38: ...itter position Depending on the installation position the transmitter housing or LCD display can be rotated to enable horizontal readings Transmitter housing DANGER Damaging the device carries a risk...

Page 39: ...22 Rotating the LCD indicator Turn the LCD indicator 1 Open housing A see Opening and closing the housing on page 37 2 Perform steps B to F Rotate LCD indicator single compartment housing The LCD indi...

Page 40: ...located on the transmitter motherboard and can be accessed after removing the front housing cover Plug in cards Pos Description Quantity 1 Current output 4 to 20 mA passive red Order number 3KQZ400035...

Page 41: ...RT DSA Loop power supply 24 V DC blue Current output 4 to 20 mA passive red G0 DRN Passive digital input yellow G0 DRN DSG Passive digital input yellow Passive digital output green G0 DRN DSA Passive...

Page 42: ...c electricity observe ESD guidelines Make sure that the static electricity in your body is discharged before touching electronic components 1 Switch off the power supply 2 Unscrew remove the cover 3 R...

Page 43: ...that the static electricity in your body is discharged before touching electronic components 1 Switch off the power supply 2 Unscrew remove the cover 3 Remove the LCD indicator Ensure that the cable...

Page 44: ...mage to components The electronic components of the printed circuit board can be damaged by static electricity observe ESD guidelines Make sure that the static electricity in your body is discharged b...

Page 45: ...ere to the limit values of the power supply in accordance with the information on the name plate Observe the voltage drop for large cable lengths and small conductor cross sections The voltage at the...

Page 46: ...dependent Shield Copper braid with approximately 85 coverage Temperature range Application dependent for use in potentially explosive atmospheres observe the information in Temperature resistance for...

Page 47: ...ections for inputs and outputs Terminal Function comments Uco 32 31 32 Current output 4 to 20 mA HART output active or Current output 4 to 20 mA HART output passive 41 42 Passive digital output DO1 51...

Page 48: ...gital output V1 V2 X Active digital output V3 V4 X Modbus V1 V2 X Profibus DP V1 V2 X Single compartment housing Active digital output V1 V2 X X X X Active digital output V3 V4 X X X X Modbus V1 V2 X...

Page 49: ...urrent output 31 32 Uco is set permanently to 22 6 mA and no longer follows the selected process variable HART communication is deactivated As a result the passive digital outputs 41 42 or 51 52 can a...

Page 50: ...41 42 and 51 52 are not electrically isolated from each other An electrically isolated digital output can be made using a plug in module If using a mechanical counter it is advisable to set a pulse wi...

Page 51: ...ional binary output can be implemented via the Active digital output white plug in card Can be configured on site as a logical output for V1 V2 flow direction signaling alarm output etc via software C...

Page 52: ...active Terminals V1 V2 V3 V4 Off output UL 200 mV IL 0 mA On output 0 V UH 24 V dependent on RB 0 mA IH 22 5 mA dependent on RB For pulse frequency output Terminals V3 V4 Off output UL 200 mV IL 0 mA...

Page 53: ...ard as a Modbus PROFIBUS DP interface I internal E external The corresponding plug in card can only be used in slot OC1 For information on communication through the Modbus or PROFIBUS DP protocols ref...

Page 54: ...RX value of 1000 1 W is recommended at a voltage level of 24 V DC The input on the distributed control system is reduced from 24 V DC to 0 V DC falling edge with 1 at the digital output Current output...

Page 55: ...can be used parallel or only individually The electrical isolation between the digital outputs also depends on the wiring Figure 49 Connection versions digital output 41 42 and 51 52 DO 41 42 and 51...

Page 56: ...mpartment housing Single compartment housing 1 Terminals for power supply 2 Cover for power supply terminals 3 Terminals for inputs and outputs 4 Terminal for potential equalization 5 LCD indicator 6...

Page 57: ...ecting to an electrical supply Lead the power supply cable into the housing through the top cable entry Lead the cables for signal inputs and signal outputs into the housing through the middle and whe...

Page 58: ...per terminal box back side B Lower terminal box C Signal cable to sensor 1 Terminals for power supply 2 Cover for power supply terminals 3 Terminals for signal cable 4 Terminals for inputs and outputs...

Page 59: ...he housing protection class Follow the instructions in Opening and closing the housing on page 37 to open and close the housing safely Terminal ABB signal cable 3KQZ407123U0100 HELKAMA signal cable 20...

Page 60: ...in Opening and closing the housing on page 37 to open and close the housing safely Terminal ABB signal cable 3KQZ407123U0100 HELKAMA signal cable 20522 GND Blue Blue 4 UFE White white 3 A Yellow Blue...

Page 61: ...ue QV Tm Measuring medium temperature The process values of the HART variables can be set in the device menu Modbus communication Note The Modbus protocol is an unsecured protocol as such the intended...

Page 62: ...length of 600 m 1968 ft For the symmetrical pairs in RS485 systems a surge impedance of more than 100 is preferred especially at a baud rate of 19200 and above PROFIBUS DP communication Note The PROF...

Page 63: ...t s Spur cable length LS at 1500 kBit s LS 0 25 m at 1500 kBit s LS 0 00 m At 1500 kBit s and ABB DP cable type A Sum of all spur cable lengths LS 6 60 m trunk cable length LT 6 60 m total length LT L...

Page 64: ...atus Information can be accessed cyclically For Device Configuration a Webserver is available providing full access to all parameter and diagnostic data EtherNet IP Interface Configuration Through the...

Page 65: ...both topologies Ethernet communication is only available for installations in Zone 2 Division 2 or general purpose The rated voltage of these non intrinsically safe circuits are UM 57 V Topology No E...

Page 66: ...ed No wires in Ethernet cable PoE Port Clamp Function Cable Ring or daisy chain 2 4 No 1 1 RD white orange 2 RD orange 3 TD white green 4 TD green 2 1 RD white orange 2 RD orange 3 TD white green 4 TD...

Page 67: ...equipped with 2 M12 with 4 wires each connecting to Port 1 2 Flowmeter equipped with 1 M12 with 8 wires connecting to Port 1 2 These options allow for connection to different network topologies Topolo...

Page 68: ...M12 connector when the device is de energized 1 Remove the metal M12 connector closing cap at transmitter enclosure from delivery state 2 Connect the customer M12 connector cable 3 Put the enclosed r...

Page 69: ...n RJ45 with 4 wires Yellow Port 1 X1 Orange Port 1 X2 White Port 1 X3 Blue Port 1 X4 RJ45 with 8 wires White orange Port 1 X1 Orange Port 1 X2 White green Port 1 X3 Green Port 1 X4 White blue Port 2 X...

Page 70: ...Mod showing G continously Device ready for Operation Working properly green Flashing 1 Hz Mod changing between G and Standby Device not configured yet green red Flashing 1Hz Device performs Power On T...

Page 71: ...63 Position of the DIP switches DIP switches are located behind the front housing cover The DIP switches are used to configure specific hardware functions The power supply to the transmitter must be...

Page 72: ...tection is activated device parameterization cannot be changed via the LCD indicator Activating and sealing the write protection switch protects the device against tampering Number Function On Write p...

Page 73: ...ntegrated LCD indicator see Menu Easy Setup on page 77 Alternatively the CoriolisMaster FCB400 FCH400 can also be commissioned and operated via standard HART tools These include ABB HART handheld term...

Page 74: ...ART Communication ServicePort Select the corresponding COM port Baud rate 19200 The flowmeter is detected and the CoriolisMaster DTM starts automatically Confirm the dialog field Upload parameters by...

Page 75: ...ZA100 infrared service port adapter By combining the HART DTM and the software ABB AssetVision available at www abb com flow all parameters can also be set without a HART connection 1 Infrared service...

Page 76: ...suited HART Modem All parameters can also be set via the HART protocol using the HART DTM available at www abb com flow and the ABB AssetVision software 1 PC Notebook running ABB AssetVision and HART...

Page 77: ...for the corresponding process value Unit Density Selection of the unit for the density e g for the associated parameters and the corresponding process values Unit Temperature Selection of unit for tem...

Page 78: ...n digital output 51 52 90 Shift Output of the same pulses as for digital output 41 42 phase shifted by 90 Only if digital output 41 42 has been configured as a pulse or frequency output 180 Shift Outp...

Page 79: ...digital output 41 42 while pulses for reverse flow are output on digital output V3 V4 When Reverse is selected pulses for reverse flow are output on digital output 41 42 while pulses for forward flow...

Page 80: ...he volume flow for feed flow and reverse flow The value is also used to calculate the corresponding percentage value Density Max Sets the maximum minimum density to be measured This value is used to c...

Page 81: ...current functions of the and operating buttons Figure 71 LCD display The LCD indicator has capacitive operating buttons These enable you to control the device through the closed housing cover Note Th...

Page 82: ...values From the level of the process display you can branch out into two menu levels information level configuration level Information level Operator Menu The information level contains the parameters...

Page 83: ...for editing The decimal place that is currently selected is highlighted Parameter name 12 3456 unit Next OK 3 Use to select the decimal place to change 4 Use to set the desired value 5 Use to select...

Page 84: ...a symbol and text e g Electronics appears at the bottom of the process screen The text displayed provides information about the area in which the error has occurred Process display Electronics The er...

Page 85: ...structions OI 10 Dismounting and disposal Dismounting WARNING Risk of injury due to process conditions The process conditions for example high pressures and temperatures toxic and aggressive measuring...

Page 86: ...ective 2012 19 EU If there is no possibility to dispose of the old equipment properly our Service can take care of its pick up and disposal for a fee Parameter description in the operating instruction...

Page 87: ...r details Company Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pos...

Page 88: ...notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We re...

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