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ABB ControlMaster CM15, User Manual

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ControlMaster CM15 and CMF160

Universal process indicator 

1

/

8

 DIN

7 Advanced Level

48

IM/CM/I–EN Rev. P

…Input/Output 

Analog Outputs

The analog outputs can be configured to retransmit any analog value and have a 
configurable range from 0 to 24 mA. 

Output 1 can also be configured to function as a digital output. 

Analog Output 1 (4)

Note

.

CM15: Analog Output 2 is available only if 

Option Board 1

 is fitted – 

see page 21. 

CMF160: Analog Outputs 3 and 4 available only if optional 

Output / Slope 

Relays Board 

is fitted (CM40/0235) – see page 22. 

Output Type

Selects the analog or digital output (applicable only to 

Analog Output 1

).

S

ource

Selects the parameter to be assigned to the output – see Appendix A.2, page 95 for 
description of sources.

Elect. Low*

The current output required when the source value is equal to the 

Eng Low

 value – 

see page 46. 

Elect. High*

The current output required when the source value is equal to the 

Eng High

 value – 

see page 46.

*Not applicable if 

Output Type 

is 

Digital

 or 

Source

 is 

None

.

Summary of Contents for ControlMaster CM15

Page 1: ...re available for free download from www abb com measurement or by scanning this code Search for or click on Data Sheet ControlMaster CM15 Universal process indicator 1 8 DIN DS CM15 EN Data Sheet ControlMaster CMF160 Universal process indicator fieldmount DS CMF160 EN Communications Supplement ControlMaster CM10 CM15 CM30 CM50 CMF160 and CMF310 Universal process controllers and indicator 1 8 1 4 1...

Page 2: ...eters Icons Page Colors Analog Inputs Analog Input 1 2 Analog Outputs Analog Output 1 2 Digital I O Digital IO 1 2 Relays Relay 1 4 Alarm 1 8 Type Tag Source Trip Hysteresis Time Hysteresis Display Enable Acknowledge Source Enable Source Process Alarm Basic Setup Refer to Section 6 page 33 Process Alarms Alarm Trip 1 Alarm Trip 2 Alarm Trip 3 Alarm Trip 4 Alarm Trip 5 Alarm Trip 6 Alarm Trip 7 Ala...

Page 3: ...3 Mounting 15 4 3 1 CM15 Indicator 15 4 3 2 CMF160 Indicator 16 4 4 Jumper Links for Relay Outputs CM15 Indicator 17 4 4 1 Removing the CM15 Indicator from its Case 17 4 4 2 Resetting Jumper Links CM15 Indicator 18 4 4 3 Accessing the Connection board CMF160 Indicator 19 4 5 Electrical Connections 20 4 5 1 CM15 Indicator 21 4 5 2 CMF160 Indicator 22 4 5 3 Analog Inputs CM15 Indicator 24 4 5 4 Anal...

Page 4: ...Functionality 81 8 1 Basic Templates 81 8 1 1 Single Channel PV 81 8 1 2 One PV Totalizer 81 8 1 3 One Channel Totalizer 82 8 1 4 Single Channel Level 82 8 2 Dual Templates 83 8 2 1 Dual Channel PV 83 8 2 2 Dual PV Totalizer 83 8 2 3 Dual Channel Totalizer 83 8 2 4 Dual Channel Level 84 9 PC Configuration 85 10 Specification 86 Appendix A Digital and Analog Sources 94 A 1 Digital Sources 94 A 2 An...

Page 5: ... of CEI IEC 61010 1 2010 3rd edition Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use and complies with US NEC 500 NIST and OSHA If the equipment is used in a manner NOT specified by the Company the protection provided by the equipment may be impaired 1 2 Symbols One or more of the following symbols may appear on the equipment labelling Warning Refer to the m...

Page 6: ...s and packages must be observed Installation operation maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the information given Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure and or temperature Safety advice concerning the use of the equipment described in t...

Page 7: ... 50 cN m WARNING Explosion hazard Substitution of components may impair suitability for class I division 2 1 5 UL Class I Division 2 CMF160 si commandé Cet équipement est adapté uniquement à une utilisation en zones dangereuses de classe I division 2 groupes A B C et D ou non dangereuses ATTENTION Ne pas ouvrir l équipement dans une atmosphère explosive Cet équipement doit être installé conforméme...

Page 8: ...hat must be removed and disposed of responsibly in accordance with local environmental regulations Indicators with Basic functionality do not contain any substance that causes undue harm to the environment and must be disposed of in accordance with the Directive on Waste Electrical and Electronic Equipment WEEE They must not be disposed of in Municipal Waste Collection Note Read all relevant secti...

Page 9: ...evel Operator Menus Icons Icons Totalizer Running Totalizer Values Totalizer Stopped Enter A Navigation key upper programmable Soft Key see page 39 B Up Down keys navigate up down menu items and increase decrease displayed values C Navigation key lower Operator Level access key Table 3 1 CM15 Front Panel Key Functions Note When a Soft Key option is assigned to the upper navigation key A the Advanc...

Page 10: ... Level Operator Menus Icons Icons Totalizer Running Totalizer Values Totalizer Stopped Enter A Navigation key left and Operator Level access key B Alarm acknowledge key acknowledges any active and unacknowledged alarms C Up Down keys navigate up down menus and increase decrease displayed values D Scroll key scrolls through each available operator view E Navigation key right programmable Soft Key s...

Page 11: ...applicable to both CM15 and CMF160 CM15 shown for example only Fig 4 2 Environmental Requirements applicable to both CM15 and CMF160 CM15 shown for example only At Eye Level Close to the Sensor Avoid Vibration Sensor Temperature Limits 55 C 131 F Max 0 C 32 F Min Humidity Limits 0 to 95 RH IP66 NEMA4X front panel IP20 rear Use Screened Cable ...

Page 12: ...allation 10 IM CM I EN Rev P 4 2 Dimensions 4 2 1 CM15 Indicator Dimensions in mm in Fig 4 3 ControlMaster CM15 Dimensions Panel Cut out Dimensions 97 3 8 50 2 0 120 4 8 140 5 5 44 8 1 7 20 0 8 92 3 6 14 0 55 30 1 18 45 1 8 0 8 0 0 03 0 0 6 0 0 02 0 Cable Gland Kit Optional ...

Page 13: ...MF160 Indicator Panel Pipe and Wall mount Dimensions Dimensions in mm in To DIN43700 150 mm 6 in if optional cable glands fitted Fig 4 4 ControlMaster CMF160 Panel mount Option 92 3 6 35 1 4 213 8 38 194 7 64 Mounting Panel Maximum Thickness 6 0 236 40 1 57 40 1 57 7 32 0 04 0 1 1 0 186 7 32 0 04 0 1 1 0 186 ...

Page 14: ... Rev P Dimensions in mm in Fig 4 5 ControlMaster CMF160 Pipe mount Option 66 2 6 213 8 38 194 7 64 Cable Gland Kit Optional 98 3 85 170 6 70 Pipe Diameters Max 62 2 44 min 45 1 77 Pipe mount Kit Optional CM40 0700 Vertical Configuration Horizontal Configuration Pipe mount Kit Optional CM40 0700 ...

Page 15: ...iversal process indicator 1 8 DIN 4 Installation IM CM I EN Rev P 13 Dimensions in mm in Fig 4 6 ControlMaster CMF160 Wall mount Option Cable Gland Kit Optional 214 8 42 62 2 44 66 2 40 200 7 87 Fixing Centers Fixing centers Ø6 4 0 25 ...

Page 16: ...al process indicator 1 8 DIN 4 Installation 14 IM CM I EN Rev P Dimensions in mm in Fig 4 7 ControlMaster CMF160 Weathershield CM40 0702 Pipe and Wall mount CM40 0700 Options 240 9 45 240 9 45 175 6 89 Wall mount Entries Pipe mount Entries ...

Page 17: ...ect size for the indicator in the panel see page 10 for dimensions 2 Insert the indicator into the panel cut out 3 Referring to Fig 4 8 a Position the upper panel clamp A at the top front of the case against the panel b Locate the panel clamp anchor B in slot C c Tighten the panel clamp anchor screw D until panel clamp A is secured against the panel torque 0 1 Nm 0 9 lbf in d Repeat steps 3 to 5 t...

Page 18: ...a hole of the correct size for the controller in the panel see page 11 for cut out dimensions Referring to Fig 4 9 2 Insert the controller B into the panel cut out C 3 Position the panel clamps D at each side of the case against the panel 4 Tighten each panel clamp anchor screw E until both panel clamps D are secured against the panel torque 0 5 to 0 6 Nm 4 42 to 5 31 lbf in Note It may be necessa...

Page 19: ...tion keys 2 Press the bezel release tool A fully in and then left C until the shoulder on the tool engages with the notch behind the indicator front plate 3 Pull the bezel release tool A to withdraw the inner assembly from the case D Note If the bezel release tool is mislaid 2 small flat headed screwdrivers 4 mm 0 15 in can be used as alternative tools one inserted into the front panel slot and th...

Page 20: ...nks associated with the relay outputs are shown in Fig 4 11 2 If necessary move the link to select the relay action required N O or N C Note The factory set default for all jumper links is N O Fig 4 11 Jumper Links for Relay Outputs CM15 Indicator N C N O N C N O N C N O LK1 LK2 LK3 CM15 Option Board 1 1a LK1 Relay O P 2 LK2 Relay O P 3 LK3 Relay O P 4 ...

Page 21: ...en the door 2 Turn the cover plate retaining screw B anti clockwise until the cover plate C can be removed 3 Make connections to connection board terminals see Fig 4 15 page 23 4 Refit cover plate C and secure it by turning retaining screw B clockwise until finger tight Close the door and turn door retaining screw A 1 4 turn clockwise to secure Note Before fitting cable glands identify the connect...

Page 22: ...d through double insulation Insulation Class 2 CMF160 Insulation Class 1 Analog digital inputs and outputs transmitter power supply and DC power supply are SELV Safety Extra Low Voltage circuits All connections to secondary circuits must have basic insulation After installation there must be no access to live parts for example terminals Terminals for external circuits are for use with equipment wi...

Page 23: ...40 V AC 10 W 10 to 36 V DC NC C NO Analog Output 2 Digital Input Output 1 Digital Input Output 2 Digital Input Output Relay Output 2 Relay Output 3 Relay Output 4 Digital Output External C C C Standard Connections Rear View Rear View Refer to rear panel for MODBUS connections N O or N C contact selection made via internal jumper links see page 17 200 mA Type T fuse mains AC or 2 A Type T fuse 120 ...

Page 24: ... SK2 1 2 I O MODULE 3 SK5 RELAY 5 OUT 3 OUT 4 RELAY 6 COM N C COM N C 3 4 5 COMMS OUT 1 OUT 2 RELAY 1 RELAY 2 RELAY 3 RELAY 4 N L INT 24V DIO1 DIO2 DIO3 DIO4 DIO5 DIO6 DIO COM N C COM N C N C COM N C N C COM N C N C COM N C COMMUNICATIONS MODULE I O MODULE 2 I O MODULE 3 SK1 SK4 SK5 SK2 1 2 3 4 5 I O MODULE 3 SK5 RELAY 5 OUT 3 OUT 4 RELAY 6 COM N C COM N C Optional Communications Module Ethernet M...

Page 25: ...COM N O COM N C N O COM N C N O COM N C N O COM N C I O MODULE 3 Input 1 Input 2 Tx PSU SK2 1 2 I O MODULE 3 3 4 5 Digital I O Connections Comms Connections Analog Output Connections 1 and 2 Standard Relay Connections 1 to 4 Standard Mains Supply 100 V to 240 V AC 10 90 V min to 264 V max 50 60 Hz Analog Input Module 1 Terminal Connections Fuse 3 15 A Type T 100 to 240 V 50 60 Hz Analog Outputs 3 ...

Page 26: ...l transmitter power supply Fit the CJ sensor supplied if Analog Input 1 or 2 are THC inputs Alternatively it is possible to use an external fixed cold reference junction if the controller is programmed for use with millivolt inputs and the appropriate thermocouple linearizer is selected Analog Input 2 can be used only with THC inputs if Analog Input 1 is also used as a THC input For mA input types...

Page 27: ...t 2 can be used only with THC inputs if Analog Input 1 is also used as a THC input To connect the CJ put LK3 into position B To disconnect the CJ put LK3 into position A For mA input types to ensure loop continuity when the CMF310 controller or CMF160 indicator is switched off fit a 2V7 Zener diode 3 lead RTD 3 leads must have equal resistance not exceeding 20 each Transmitter PSU THC mA mV V Digi...

Page 28: ...uency Pulse Input CM15 and CMF160 Indicators Note This input is designed primarily for use with flowmeters Fig 4 18 Frequency Pulse Input CM15 and CMF160 Indicators Terminal 1 Terminal 3 Source Device External Voltage Max 30 V ControlMaster Input 1 ve ve Load Refer to the device documentation for resistor value ...

Page 29: ...see page 94 for Digital Input Output type options Fig 4 19 Digital Input and Open Collector Digital Output Connections CM15 Indicator Load ve ve Digital Input Output External Terminal 21 Digital Input Output Terminal 22 or 23 Digital Input Output Terminal 24 Terminal Connections on Standard and Option Boards External Voltage Max 30 VDC 24 V DC Input OR Digital Input Output Terminal 22 or 23 Digita...

Page 30: ...l output connections are shown in Fig 4 19 see page 94 for Digital Input Output type options Fig 4 20 Digital Input Output Relays and Analog Output Connections CMF160 Indicator N O Relays 1 to 4 COM N C Analog Outputs 1 to 4 Load Load Chart Recorder L N L 750 Max Relays 5 and 6 Digital Input 24 Volt Load COM N C N L INT 24 V DIO 1 to 6 DIO COM INT 24 V 100 mA Max Digital Input Voltage free DIO 1 t...

Page 31: ...us 1 From the Operator Page press to view the available menus 2 Use the keys to scroll through the menus and menu options 3 Press to expand menu levels and to select menu options or press to return to the previous menu Reset Statistics Resets current statistics View Select Switches the view to an Operator Page or the Diagnostic View Enter Config Level Displays the Access Level selection views see ...

Page 32: ...olMaster Diagnostic Status Bar Description of diagnostic or alarm tag The highest priority diagnostic or alarm is displayed Other active diagnostic alarm states can be viewed on the Diagnostic View see page 31 NAMUR NE107 Status Icon Failure High Process Alarm Maintenance Low Process Alarm Out of Spec High Latch Alarm Check Function Low Latch Alarm ...

Page 33: ...2 levels Basic and Advanced The Service level is password protected at the factory and reserved for factory use only Passwords are set changed or restored to their default settings at the Device Setup Security Setup parameter see page 36 Fig 5 2 ControlMaster Diagnostic View Alarm Icon Diagnostic Description Alarm Tag High High Temp PV1 Failed High Temp Note When the indicator is powered up for th...

Page 34: ...es access to the Basic level and adjustment of alarm trip points Advanced Enables configuration access to all parameters Service Reserved for use by authorized service personnel Table 5 1 Access Levels Fig 5 3 Access Level Note A 5 minute time out period enables a user to return to the Operator page and re access the previous menu displayed at exit without re entering the password For periods over...

Page 35: ... Provides access to basic alarm setup parameters Note Additional parameters may be displayed at Basic Setup level these are dependent on the parameters selected at Advanced Level Process Alarms Alarm Trip 1 8 The alarm trip level in engineering units see Process Alarm page 51 for parameter details Menu Basic Setup ...

Page 36: ...e configurations for particular applications to be created as simply as possible Select the appropriate template before configuring any other parameters When a template is selected the indicator assumes the preset form for that template The inputs and function blocks are soft wired automatically to perform the selected function Note See Section 8 page 81 for available templates Instrument Tag A 16...

Page 37: ... value state when Configuration mode is entered When the Advanced level is exited the indicator returns to the pre Configuration mode of operation Inactive Analog outputs are set to 0 mA Relays de energized digital outputs inactive Level 1 2 Indicator Note Applicable to level applications only Specific Gravity Value of the specific gravity currently applied to the process variable Volume Constant ...

Page 38: ...log I P or Math Block Tot 1 Eng Units Tot 2 Eng Units Configurable units that can be assigned to any totalizer Stats Reset Source Sets the digital source signal used to reset the statistics Reset to Defaults Resets all configuration parameters to their default values Security Setup 2 Security access levels are provided each protected by a password of up to 6 alphanumeric characters Note Passwords ...

Page 39: ...the Loop 2 process variable Volume 2 Sets the source for Volume 2 IrDA Configuration Allows the device configuration to be backed up read from the device or written to the device over the IrDA interface to a PC see Section 9 page 85 PC Configuration Setup Select Mode Select the IrDA Configuration operating mode Off IrDA Configuration mode is turned off Read Only Enable reading of the device config...

Page 40: ...mation displayed Language Selects the language on the indicator s local display Operator Templates Enables up to 4 operator pages to be configured to suit the application requirements Page 1 4 Template The operator template type The functions available in each template type are displayed as abbreviations for example PV TOT Key to abbreviations PV process variable TOT totalizer VOL volume Menu Disp...

Page 41: ...ls Scroll View Scrolls through each available Operator view Alarm Ack Acknowledges all active unacknowledged alarms Toggle Signal Provides a source that toggles between 2 states can be assigned to outputs or used to select sources Edge Signal Provides an edge triggered source that is active on key press Can be assigned to outputs or select sources Alarm Ack Enable Turns on off the ability to ackno...

Page 42: ...ator s time and date Daylight Saving Sets daylight saving parameters DS Region Note Daylight saving is disabled when DS Region is Off Europe Standard daylight saving start and end times are selected automatically for Europe USA Standard daylight saving start and end times are selected automatically for USA Custom Select to create custom daylight saving start end times for regions other than Europe...

Page 43: ...eters must be valid within the month for the selected day DS Start Month DS End Month The month daylight saving starts ends Customise Pages The contents and appearance of each Operator Page see page 29 can be customized to meet particular user requirements Page Number Selects the Operator Page 1 to 4 to be customized Template Type Selects one of the standard operator page templates Template codes ...

Page 44: ...ged to analog or state parameters Parameters set as State value by the Template Type can be changed to an analog parameter Source Selects the signal to be displayed Color Selects the color to be used to display this parameter Color codes Black Red Yellow Green Cyan Blue Magenta White Grey Dark Cyan Dark Magenta Dark Grey Dark Yellow Dark Green Dark Blue Dark Red Theme RGB Theme RYG Theme RGB Theme...

Page 45: ...nfigure up to 8 icons with some custom display templates it is not possible to display all 8 icons Icon Number Selects the icon number to be configured Type Selects the type of icon to be displayed Color Selects the color of the selected icon used on the display Page Colors Used to define Operator Page colors and titlebar colors Background Color Selects the background color of the Operator Page se...

Page 46: ...ree 24V Digital Freq Input Pulse Input Additional Input Type comments Digital Volt Free Acts as a digital input Freq Input Sets the maximum frequency and equivalent flow rate in the engineering range 0 to 6 KHz A frequency of 0 01 to 6 KHz can be used to create an analog value Pulse Input This parameter counts pulses and is recommended only for use with electromagnetic flowmeters Analog Input 2 an...

Page 47: ...45 mA 0 2 or 10 µA Volts 0 to 25 V 0 2 or 20 mV Resistance low 0 to 550 0 2 or 1 Resistance high 0 to 10 k 0 1 or 5 Elect High Sets the required electrical range Note Applicable only to Millivolts Milliamps Volts and Freq Input Linearizer Selects the linearizer type required to condition the input signal Notes For thermocouple applications using an external fixed cold junction set Input Type to Mi...

Page 48: ...ng Dps Engineering decimal places selects the resolution required to be displayed for the input value Eng Low Eng High Specifies the engineering low minimum high maximum value For example for an electrical input range of 4 0 to 20 0 mA representing a pressure range of 50 to 250 bar set the Eng Low value to 50 0 and the Eng High value to 250 0 Not applicable for Pulse Input see page 44 Pulse Units ...

Page 49: ...e Filter Time The input is averaged over the time set Fault Detect Sets a tolerance level in of engineering range to allow for deviation of the input signal above or below the engineering range before an input failure is detected Zero Adjustment Span Adjustment These 2 parameters enable fine tuning of the inputs to eliminate system errors Apply a known input value and adjust until the required inp...

Page 50: ... fitted see page 21 CMF160 Analog Outputs 3 and 4 available only if optional Output Slope Relays Board is fitted CM40 0235 see page 22 Output Type Selects the analog or digital output applicable only to Analog Output 1 Source Selects the parameter to be assigned to the output see Appendix A 2 page 95 for description of sources Elect Low The current output required when the source value is equal to...

Page 51: ...ergized when source is inactive If Positive the output is energized when source is active Digital I O Digital IO 1 2 CM15 Digital IO 1 6 CMF160 Type Sets the Digital IO to operate as an output or an input Off No action taken Output The Digital IO operates as an output Volt Free High input detected when volt free switch across input is closed 24 Volt Digital input low 5V high 11V maximum input 30 V...

Page 52: ...put is active if a high signal is detected Negative For an output the output is high if the source is inactive For an input the input is active if a low signal is detected Relays Relay 1 4 CM15 Relay 1 6 CMF160 Source Selects the digital signal to be assigned to the relay see Appendix A 1 page 94 for description of sources Polarity Sets the polarity of the relay Positive The relay is energized If ...

Page 53: ... Level IM CM I EN Rev P 51 7 4 Process Alarm Used to configure up to 8 independent process alarms Process Alarm Menu Process Alarm High and Low Process Alarm Action Trip point Process Variable Alarm On Alarm Off Alarm On Alarm Off High Process Low Process Hysteresis Hysteresis ...

Page 54: ...ic Status Bar and the Diagnostic view in the Operator Level Source The analog source see Appendix A 2 page 95 for description of sources Trip The alarm trip level in engineering units see page 99 for unit options High and Low Latch Alarm Action Trip Point Alarm On Alarm Off Hysteresis Process Variable Alarm Latched Alarm Acknowledged by Operator Alarm Acknowledged by Operator Alarm Off Trip Point ...

Page 55: ...tive until the Time Hysteresis value has expired If the signal goes out of the alarm condition before the Time Hysteresis has expired the hysteresis timer is reset Display Enable Enables an alarm to be used for control purposes without it appearing as an active alarm state in the Operator level or Diagnostic view Acknowledge Source The source required to acknowledge all active alarms Acknowledge o...

Page 56: ...nits and engineering range Totalizer 1 2 Mode Off Totalizer disabled Analog Totalization of any analog signal Digital Counting of low high transitions of any digital signal for example digital input or alarm minimum pulse duration 125 ms Frequency Totalization of a frequency input on Analog input 1 Pulse Totalization of a pulse input on Analog input 1 Source The input to be totalized The inputs av...

Page 57: ... Where the units or mode required do not allow this the count rate must be calculated manually see Section 7 5 1 page 57 Count Rate In Analog mode this represents the counts in volume units second when the source is at its engineering high value In Digital Frequency and Pulse mode see page 54 this represents the number of totalizer volume units pulse Cutoff The lowest input value in engineering un...

Page 58: ...shold to indicate when the Predet Count value is about to be reached Wrap Enable If set to On the total is reset automatically to the Preset Count value once the Predet Count value is reached The wrap digital signal is made active for a duration of 1 second If set to Off the count stops when the Predet Count value is reached The wrap digital signal is made active until the Totalizer is reset Reset...

Page 59: ...unit conversion 1 l 0 001 m3 Source time units minutes count rate units seconds Time unit conversion 1 min 60 s If the input source is at a fixed rate of 2500 l min the totalizer increments at 0 04167 m3 s If the input source is reduced to a fixed rate of 1250 l min the totalizer increments at Count Rate Eng Hi of source x volume unit conversion time unit conversion Count Rate 2500 x 0 001 0 04167...

Page 60: ...igital Mode The count rate setting determines the scaling of the digital input pulses For example with a Count Rate 100 totalizer units pulse 5 digital input pulses increment the totalizer from 0 to 500 in 100 unit steps 500 400 300 200 100 0 1 Minute Units Totalizer Value Input Signal t t On Off 1 Minute ...

Page 61: ...ts minutes count rate units seconds Time unit conversion 1 min 60 s If the input source is at a fixed rate of 6000 l min 500 Hz the totalizer increments at 0 0002 m3 s If the input source is reduced to a fixed rate of 3000 l min 250 Hz the totalizer increments at Count Rate Eng Hi of source x volume unit conversion x pulse duration time unit conversion Pulse Duration 1 Analog input 1 Electrical Hi...

Page 62: ...tor 1 8 DIN 7 Advanced Level 60 IM CM I EN Rev P Pulse Mode For example Pulse Unit 50 Pulse Units l Totalizer required to increment in m3 Volume unit conversion 1 l 0 001 m3 Count Rate Volume unit conversion Pulse Unit Count Rate 0 001 0 00002 m3 pulse 50 ...

Page 63: ...erand sources are invalid for example an alarm that is not configured the logic equation output state is zero and invalid 2 Logic equations are required to perform an exclusive OR of 3 inputs Menu Functions OR AND NOR NAND EXOR END OR AND NOR NAND EXOR END OR AND NOR NAND EXOR END OR AND NOR NAND EXOR END Operand 1 Operand 2 Operand 3 Operand 4 Operand 5 Operator 1 Operator 2 Operator 3 Operator 4...

Page 64: ... operand has a state of 1 it is inverted to a state of 0 before being applied to the equation Operator1 7 Selects the Operator type OR AND NOR NAND EXOR END Select END if no more elements are required Math Blocks Up to 8 math blocks can be configured Each block can be configured as 1 of 6 different types see Block Type below The resulting analog value can be used as a source for other function blo...

Page 65: ... Median operator the equation is processed in a strict left to right order with no operator precedence The result of a math block can be used as the operand in another math block enabling more complex math equations to be constructed The math blocks are processed in ascending order Math block 1 is processed first then Math Block 2 then 3 to 8 Operand 1 Operator 1 Add Subtract Multiply Divide Low S...

Page 66: ...er failure If the duration of the power failure is longer than the Average Duration see page 66 the math block output value is set to zero Max Hold The math block output represents the highest value of the signal since it was reset Min Hold The math block output represents the lowest value of the signal since it was reset Multiplexer Enables 1 of 2 analog signals or constant values to be selected ...

Page 67: ...e Constants Operator 1 3 End Add Subtract Multiply Divide Terminates the equation Standard arithmetic functions Low Select High Select Result is the lower higher of the 2 operands Median If Median operators are used the median value calculated is dependent on the number of operands The median value of 2 operands is their mean value The median value of 3 operands is the value of the middle operand ...

Page 68: ...rnal accumulative value and timer This does not change the immediate output of the math block but restarts the calculation of the next average value see Appendix A 1 page 94 for digital sources Average Duration Sets the time duration the average is calculated over The output value of the math block is updated at this rate Max Hold Min Hold Setup Source 1 Selects the source for maximum minimum valu...

Page 69: ...y if Source 1 is assigned to one of the constants Source 2 Select the source for the second input into the multiplexer Source 2 Constant Sets the constant value to be used Note Applicable only if Source 1 is assigned to one of the Constants Mux Selector Select the digital signal to be used to switch between the 2 multiplexer inputs 0 selects first input Mux A Src 1 selects second input Mux B Src S...

Page 70: ...set and its output is determined by the Fault Action see below Eng Units The selected units are displayed in the operator pages see Appendix C page 99 for description of engineering units Fault Action The value returned when the math block fails can be configured None Failed calculated value is used as math block output Automatic If the failed calculated output value is below zero the output is dr...

Page 71: ... assigned to the custom linearizer output Source 1 2 Selects the input source to be linearized see page 94 for description of sources Lin 1 2 Breakpoints Set X and Y values as a of the engineering range input source Breakpoint X Y Selects the breakpoint to be configured X is input to the linearizer expressed as a of the electrical range Y is output expressed as a of the engineering range Once conf...

Page 72: ...e On Time that is configured After the delay time is triggered it ignores further transitions of the source input until the end of this delay timer cycle until end of On Time Source 1 2 The source signal used to trigger the delay timer Trigger occurs on rising edge of the signal see Appendix A page 94 for description of sources Delay Time The delay in seconds between the trigger received and the o...

Page 73: ...vates the alarm on the 1st day of each month Every hour When enabled On activates the alarm every hour On hour Sets the hour the alarm is activated not applicable if Every hour is enabled On minute Set the minutes past the hour the alarm is activated Duration Set the duration the alarm is active Display enable If disabled Off the alarm state does not appear in the operator level diagnostics window...

Page 74: ...two different wear levelling schedules can be selected Rotate or FIFO First In First Out Up to 6 stages may be configured for bank control each of which can be assigned to a relay or digital output Each stage has an associated On trip value Off trip value and initial Output All stages included in a wear levelling schedule must use the same schedule type Rotate or FIFO The example overleaf illustra...

Page 75: ... Level P1 P2 P3 Level P1 P2 P3 Seq 1 1 3 m Seq 6 2 2 m Seq 2 2 2 m Seq 7 0 8 m Seq 3 3 6 m Seq 8 1 8 m Seq 4 4 3 m Seq 9 0 8 m Seq 5 2 8 m Seq 10 1 8 m Rotate Pump Cycling Level P1 P2 P3 Level P1 P2 P3 Seq 1 1 3 m Seq 6 2 2 m Seq 2 2 2 m Seq 7 0 8 m Seq 3 3 6 m Seq 8 1 8 m Seq 4 4 3 m Seq 9 0 8 m Seq 5 2 8 m Seq 10 1 8 m On trip at 4 m Off trip at 3 m On trip at 1 5 m Off trip at 1 m On trip at 3 ...

Page 76: ...Off Trip Select the Control Source value PV at which the output pump is turned off On Trip Select the Control Source value PV at which the output pump is turned on Output Select the initial output relay or digital output that the output is assigned to by default for example when FIFO or Rotate mode is not in operation Schedule Select the wear levelling schedule required Off the output is not contr...

Page 77: ...7 Advanced Level IM CM I EN Rev P 75 7 7 Communication Used to setup communications parameters for the MODBUS Ethernet Profibus communication protocols see separate User Guide IM CM C EN Note Only 1 communications option can be fitted per indicator Menu Communication ...

Page 78: ...n s Diagnostic history Displays a log of the diagnostic messages generated by the indicator Each diagnostic condition has a classification code conforming to NAMUR NE107 Menu Diagnostics Internal Code Diagnostic priority Highest value 250 Number of instances of this diagnostic condition Total time spent in this diagnostic condition Time since the last instance of this diagnostic condition M Mainte...

Page 79: ...gnal selected Digital Sources Enables the current state of any digital source to be viewed Digital Source Selects the digital signal to be viewed see Section A 1 page 94 View State Displays the state of the digital signal selected Invalid Sources Select edit to display any invalid analog or digital sources that are used in the configuration Reasons for invalid sources include Hardware not fitted S...

Page 80: ... junction measurement associated with AIN1 AIN3 Wiring fault or defective sensor Check cold junction device is correctly fitted Ensure I P 2 is turned off Replace CJ sensor F220 015 CJ 2 Failed Error in Cold junction measurement associated with AIN1 AIN3 Wiring fault or defective sensor Check cold junction device is correctly fitted Replace CJ sensor F216 016 NV Error Proc Bd Failure of non volati...

Page 81: ...8 020 NV Error Comm Bd Failure of non volatile memory on communications board or permanent corruption of its data Acknowledge error Check communications board is correctly identified by device If problem persists contact local service organization F206 021 NV Error SW Key 1 Failure of non volatile memory on Software key 1 or permanent corruption of its data Acknowledge error Check software key fun...

Page 82: ...iguration No Analog Inputs The number of analog inputs available No Analog Outputs The number of analog outputs available No Relays The number of relays available No Digital I O The number of digital inputs outputs available Functionality The current functional setting of the indicator for example Single Channel PV Serial No The factory serial number Hardware Revision The indicator s hardware vers...

Page 83: ...s have dual templates and functionality 8 1 Basic Templates 8 1 1 Single Channel PV This template enables the indication of a single PV 8 1 2 One PV Totalizer This template enables a single PV along with totalization of that PV providing the ability to show either the Batch Total default or Secure Total Note Input assignments can be changed in Device Setup Custom Config see page 36 Output assignme...

Page 84: ... 1 4 Single Channel Level This template adds level functionality to the Single Channel template This consists of applying a Specific Gravity calculation to the PV to provide the level of a liquid within a vessel A volume calculation can also be applied to the level to provide the volume contained within a vessel DIN 1 Batch Total Secure Total Totalizer 1 Digital PV Level AIN 1 Volume Calculation S...

Page 85: ...ate PVs along with separate totalization of those PVs providing the ability to show both the Batch Totals or Secure Totals 8 2 3 Dual Channel Totalizer This template enables 2 channels of totalization from separate digital signals The primary function of this template is to provide 2 independent counters PV 1 AIN 1 PV 2 AIN 2 PV 1 AIN 1 Batch Total Secure Total PV 1 Totalizer 1 Analog PV 2 AIN 2 B...

Page 86: ...pplying a Specific Gravity calculation to the PV to provide the level of a liquid within a vessel A volume calculation can also be applied to the level to provide the volume contained within a vessel d L L b a PV 1 Level AIN 1 Volume Calculation Specific Gravity Calculation Volume PV 2 Level AIN 2 Volume Calculation Specific Gravity Calculation Volume Cube Volume a x b x L Volume Constant a x b Cy...

Page 87: ...a the front panel keys the controller can be configured from a PC via the infrared port using the ConfigPilot PC configuration software The controller s infrared port is activated when accessing the following page in the Advanced level Advanced Device Setup IrDA Configuration Connect Fig 9 1 PC Configuration via Infrared Port Infrared Ports Infrared USB Adaptor ...

Page 88: ... set Standard functions Templates Process alarms Number 8 Types High Low process and High Low latch Source Fully configurable for example PV Analog input Math block inbuilt Hysteresis Level and time Alarm enable Enable Disable individual alarms via a digital signal Acknowledgement Via front panel keys or digital signals Real time alarms Functionality level Standard and above only Base Single PV in...

Page 89: ...mber 8 Elements 15 per equation Operators OR AND NOR NAND NOT EXOR Custom linearizer Number 2 Elements 20 breakpoints Bank control Number of outputs 6 Wear levelling Rotate or FIFO Totalizer Number Up to 2 Type Analog digital frequency or pulse Statistical calculations Average maximum minimum for analog signals Update rate 125 ms Functionality level Standard and above only Single totalizer availab...

Page 90: ...pdate rate 125 ms Common mode noise rejection 120 dB at 50 60 Hz with 300 imbalance resistance Normal series mode noise rejection 60 dB at 50 60 Hz CJC rejection ratio 0 05 C C change in ambient temperature Temperature stability 0 02 C or 2 µV C 1 µV F Long term input drift 0 1 of reading or 10 µV annually Input impedance 10 M mV input 10 mA input Number 1 standard 1 optional CMF160 only Type Volt...

Page 91: ...to 550 0 1 or 0 5 C 0 9 F above 150 C 238 F Accuracy is not guaranteed at temperatures below this value RTD Maximum range C F Accuracy of reading Pt100 200 to 600 325 to 1100 0 1 or 0 5 C 0 9 F Linear inputs Standard analog input Accuracy of reading Millivolts Milliamps Volts Resistance low Resistance high 0 to 150 mV 0 to 45 mA 0 to 25 V 0 to 550 0 to 10 k 0 1 or 20 µV 0 2 or 4 µA 0 2 or 20 mV 0 ...

Page 92: ...ctable as NO or NC by jumper CM15 relay 1 contact rating 5 A 240 V CM15 relay 2 3 and 4 contact ratings at maximum ambient temperature of 40 C 104 F 5 A 240 V CM15 relay 2 3 and 4 contact ratings at maximum ambient temperature of 55 C 131 F 2 A 240 V CMF160 contact ratings Update rate 2A 240 V 125 ms Number CM15 2 optional CMF160 6 standard Type User programmable as input or output Minimum input p...

Page 93: ...zation Baud rate Up to 115 kBaud Distance Up to 1 m 3 ft Functions Firmware upgrade Configuration upload download Type 10BaseT Connector RJ 45 Protocols TCP IP HTTP MODBUS TCP Slave Web server Built in enables remote monitoring using standard web browsers Email Can be configured to be sent on the occurrence of a specified event Up to 3 recipients Up to 4 trigger sources with configurable tag Baud ...

Page 94: ...tion CM15 Conforms to EN60068 2 6 Restrictions may apply refer to relay specification page 90 Safety Approvals and certifications EN 61010 1 cULus General safety Overvoltage Class III on mains Class II on inputs and outputs Isolation Key Isolation Isolated on CMF160 only CM15 Front face IP 66 NEMA 4X Rest of enclosure IP20 CMF160 Front face rest of enclosure IP 66 NEMA 4X CM15 Pollution Degree 2 I...

Page 95: ...CMF160 25 W max Power interruption protection No effect for interrupts of up to 60 ms Physical Size CM15 50 x 97 x 141 mm 2 0 x 3 8 x 5 5 in CMF160 194 x 214 x 98 mm 7 6 x 8 4 x 3 8 in Weight CM15 0 38 kg 0 84 lb approx unpacked CMF160 1 5 kg 3 3 lb approx unpacked Panel cutout CM15 45 x 92 mm 1 8 x 3 6 in 120 mm 4 8 in behind panel CMF160 186 x 186 mm 7 3 x 7 3 in Case material Glass filled polyc...

Page 96: ...log input failure active when the signal detected at the analog input is outside the fault detect level specified during configuration AO1 2 Loop Break Analog output Delay Timer 1 2 Delay timer state IP 1 2 Digital State CM15 IP 1 4 Digital State CMF160 Input 1 2 digital state Linearizer 1 2 Fail Custom linearizer failure Logic Equation 1 8 Logic equation result Math Block 1 8 Fail Maths failure R...

Page 97: ...talizer wrap pulse If Wrap Enable is set to On active for 1 second when the predetermined count is reached If set to Off active when the predetermined count has been reached and remains active until the totalizer is reset Source Name Description Comment Source Name Description Anlg IP 1 2 CM15 Anlg IP 1 4 CMF160 Analog input Constant 1 8 Math block constant Linearizer 1 2 Custom linearizer Math Bl...

Page 98: ...hs Block Value 2 28 Maths Block Value 3 29 Maths Block Value 4 30 Maths Block Value 5 31 Maths Block Value 6 32 Maths Block Value 7 33 Maths Block Value 8 34 Maths Block Constant 1 35 Maths Block Constant 2 36 Maths Block Constant 3 37 Maths Block Constant 4 38 Maths Block Constant 5 39 Maths Block Constant 6 40 Maths Block Constant 7 41 Maths Block Constant 8 50 PV Maximum Value 1 Error Code Erro...

Page 99: ...e 5 Error Code Error Description 115 Digital Input State 6 123 Totalizer Run State 1 124 Totalizer Wrap Pulse 1 125 Totalizer Intermediate Pulse 1 126 Totalizer Run State 2 127 Totalizer Wrap Pulse 2 128 Totalizer Intermediate Pulse 2 131 Logic Equation Result 1 132 Logic Equation Result 2 133 Logic Equation Result 3 134 Logic Equation Result 4 135 Logic Equation Result 5 136 Logic Equation Result...

Page 100: ...m is configured to jump to another program upon the completion of this action it is found that the next program has been configured incorrectly 2 Retort Rampback Invalid Retort Rampback value is a negative number and must be changed 3 Retort Previous Invalid There is no previous segment therefore the program is unable to jump back to the last ramp rate 4 PV Invalid The Process Variable has failed ...

Page 101: ...bidity units g d g h g l grams per day hour liter gal d UK imperial gallons per day gal d US US gallons per day gal h UK US imperial US gallons per hour gal m s UK US imperial US gallons per minute second Hz hertz Inches imperial inches Kelvin degrees Kelvin kg d kg h kg m kilograms per day hour minute kg s kilograms per second kHz kilohertz l d l h l m l s liters per day hour minute second lb d l...

Page 102: ...ric turbidity units pb parts per billion pH potential Hydrogen pm parts per million psi pounds per square inch S Siemens SCFM standard cubic feet per minute Unit Description T d T h T m metric tonnes per day hour minute T s metric tonnes per second ton d ton h ton m ton s imperial tons per day hour minute second ug kg micrograms per kilogram uS cm uS m microSiemens per centimeter meter uV microvol...

Page 103: ... Time Real Time Alarms Real Time Alarm 1 2 Bank Control Bank Size Control Source Bank 1 6 Refer to IM CM C EN for Communication parameter details Diagnostic History Source Analysis Analog Source Digital Source Invalid Sources Instrument Type I O Build No Analog Inputs No Analog Outputs No Relays No Digital I O Functionality Serial No Hardware Revision Software Revision Functions Communications Dia...

Page 104: ...e technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to...

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