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Figure 20  The control signal connections of the PID Control macro.

Control

Terminals

Analogue

inputs

AI1, AI2

EXT

 

REF

2

SELECT

1106

EXT

 

REF

1

SELECT

1103

EXT

1/

EXT

2

SEL

1102

CONST

 

SPEED

 

SEL

1201

AI1

EXT

1

EXT

2

KEYPAD

AI1

Remote

KEYPAD

Local

Remote

Local

DI3

Const.
speeds

Min freq
Max freq

Crit. sp.

Acc/Dec

KEYPAD
REF

 

SEL

1101

Digital
inputs
DI1-DI5

Keypad

Ref

Loc/Rem

REF

2 (%)

REF

1 (Hz)

Start/Stop, Direction

NOT

 

SEL

DI1

KEYPAD

NOT

 

SEL

DI5

KEYPAD

EXT

1

EXT

2

Local

Remote

REQUEST

FORWARD

REVERSE

Start/Stop

Direction

DI5

RUN

 

ENABLE

DIRECTION

EXT

2

COMMANDS

1002

EXT

1

COMMANDS

1001

DI2

DI3

1003

1601

AI1

AI2

AI1

AI2

ACT

2

ACT

1

ACT

1

Applic

PID

ACTUAL

VAL

 

SEL

4006

ACTUAL

1

INPUT

 

SEL

4007

ACTUAL

 2

INPUT

 

SEL

4008

Summary of Contents for ACS 140

Page 1: ...ACS 140 Programming Guide ...

Page 2: ......

Page 3: ...ACS 140 Programming Manual 3AFY 61443231 R0125 REV A EN Effective 15 3 1998 1998 ABB Industry Oy ...

Page 4: ......

Page 5: ...ly after an input voltage interruption if the external run command is on Warning There are several automatic reset functions in the ACS 140 If selected they reset the unit and resume operation after a fault These functions should not be selected if other equipment is not compatible with this kind of operation or dangerous situations can be caused by such action Note For additional information rega...

Page 6: ...iv ...

Page 7: ...cation Macro 3 wire 17 Application Macro Alternate 18 Application Macro Motor Potentiometer 19 Application Macro Hand Auto 20 Application Macro PID Control 21 Application Macro Premagnetise 22 ACS 140 Complete Parameter List 23 Group 99 Start up Data 27 Group 01 Operating Data 28 Group 10 Command Inputs 30 Group 11 Reference Select 32 Group 12 Constant Speeds 35 Group 13 Analogue Inputs 36 Group 1...

Page 8: ...roup 31 Automatic Reset 48 Group 32 Supervision 49 Group 33 Information 50 Group 40 PID Control 51 Group 52 Serial Communication 55 APPENDIX 57 Local Control vs Remote Control 57 Local Control 57 Remote Control 58 Internal Signal Connections for the Macros 59 ...

Page 9: ...ontrol panel to make them fit better for user s needs About This Manual The manual is divided into following chapters Control Panel describes how to use the ACS100 PAN control panel for configuring the drive parameters Diagnostics lists alarm and fault codes displayed by the control panel possible causes and remedies ACS140 Basic Parameters contains a list and description of the most important par...

Page 10: ...2 ...

Page 11: ...to the current external reference and the drive is stopped When LCr is displayed the current run stop status and the frequency reference are copied from the user I O Start and stop the drive by pressing the START STOP button Change the shaft direction by pressing the REVERSE button Switch back to remote control REM by pressing and holding the MENU and ENTER buttons down simultaneously until rE is ...

Page 12: ...number of parameters Of these only the so called basic parameters are initially visible The menu function LG is used to make the full parameter set visible Setting Parameter Value Press ENTER to view the parameter value To set a new value press and hold ENTER until SET is displayed Note SET blinks if the parameter value is altered SET is not displayed if the value cannot be altered Note To view th...

Page 13: ...a fault when the red LED is on press the START STOP button Caution This may start the drive when in remote control To reset a fault when the red LED is blinking turn the power off Caution Turning the power on again may start the drive immediately The relevant fault code see Diagnostics flashes in the panel display until the fault is reset or the display is cleared You can clear the display without...

Page 14: ...R LOCK is active AL 7 Use of factory macro disables operation AL10 Overcurrent controller active AL11 Overvoltage controller active AL12 Undervoltage controller active AL13 Direction lock See parameter 1003 DIRECTION AL14 Serial communication loss alarm AL15 Modbus exception response is sent through serial communication AL16 Analogue input 1 loss Analogue input 1 value is less than MINIMUM AI1 130...

Page 15: ...ION FL 9 Motor overtemperature See parameters 3004 3008 FL10 Panel loss Panel is disconnected when Start Stop Dir or reference is coming from panel See parameter 3002 PANEL LOSS and APPENDIX Note If FL10 is active when the power is turned off the ACS 140 will start in remote control REM when the power is turned back on FL11 Parameters inconsistent Possible fault situations MINIMUM AI1 MAXIMUM AI1 ...

Page 16: ...8 ...

Page 17: ...Y MACRO ä 9905 MOTOR NOM VOLT Nominal motor voltage from motor rating plate Range of this parameter depends on the type of the ACS 140 200 400 V unit Default value for 200 V unit 230V Default value for 400 V unit 400 or 440V depending on selected application macro ä 9906 MOTOR NOM CURR Nominal motor current from motor rating plate Values for this parameter range from 0 5 IN 1 5 IN where IN is nomi...

Page 18: ...EVERSE 3 REQUEST If you select REQUEST the direction is set according to the given direction command Default 3 REQUEST Group 11 REFERENCE SELECT 1105 EXT REF1 MAX Maximum frequency reference in Hz Range 0 250 0 Hz Default value 50 0 Hz or 60 0 Hz depending on the selected application macro Group 12 CONSTANT SPEEDS 1202 CONST SPEED 1 Range for all constant speeds 0 250 0 Hz Default value 5 0 Hz 120...

Page 19: ...application macro Note Analogue output content is programmable Values given here are valid only if other analogue output configuration parameters have not been modified Description of all parameters is given in ACS 140 Complete Parameter List starting on page 23 Group 20 LIMITS 2003 MAX CURRENT Maximum output current Range 0 5 IN 1 5 IN where IN is nominal current of the ACS 140 Default value 1 5 ...

Page 20: ...e 5 0 s 2203 DECELER TIME 1 Ramp 1 time from maximum to zero frequency MAXIMUM FREQ 0 Default value 5 0 s 2204 ACCELER TIME 2 Ramp 2 time from zero to maximum frequency 0 MAXIMUM FREQ Default value 60 0 s 2205 DECELER TIME 2 Ramp 2 time from maximum to zero frequency MAXIMUM FREQ 0 Default value 60 0 s Group 26 MOTOR CONTROL 2606 U f RATIO U f below field weakening point 1 LINEAR 2 SQUARE LINEAR i...

Page 21: ...ion macro with parameter 9902 APPLIC MACRO will set all other parameters except the parameter lock 1602 and group 52 serial communication parameters to their default values Default values of certain parameters depend on the selected macro These are listed with the description of each macro Default values for other parameters are given in ACS 140 Complete Parameter List starting on page 23 Connecti...

Page 22: ... REF1 MAX 50 Hz 9907 MOTOR NOM FREQ 50 Hz 1106 EXT REF2 SELECT 0 KEYPAD 9908 MOTOR NOM SPEED 1440 rpm 1201 CONST SPEED SEL 3 DI3 1001 EXT 1 COMMANDS 2 DI1 2 1503 AO CONTENT MAX 50 Hz 1002 EXT 2 COMMANDS 0 NOT SEL 1601 RUN ENABLE 0 NOT SEL 1003 DIRECTION 3 REQUEST 2008 MAXIMUM FREQ 50 Hz 1101 KEYPAD REF SEL 1 REF 1 2105 PREMAGN SEL 0 NOT SEL 1102 EXT1 EXT2 SEL 6 EXT1 2201 ACC DEC 1 2 SEL 5 DI5 1103...

Page 23: ...TOR NOM VOLT 230 480 V 1105 EXT REF1 MAX 60 Hz 9907 MOTOR NOM FREQ 60 Hz 1106 EXT REF2 SELECT 0 KEYPAD 9908 MOTOR NOM SPEED 1720 rpm 1201 CONST SPEED SEL 0 NOT SEL 1001 EXT 1 COMMANDS 4 DI1P 2P P 1503 AO CONTENT MAX 60 Hz 1002 EXT 2 COMMANDS 0 NOT SEL 1601 RUN ENABLE 0 NOT SEL 1003 DIRECTION 3 REQUEST 2008 MAXIMUM FREQ 60 Hz 1101 KEYPAD REF SEL 1 REF1 2105 PREMAGN SEL 0 NOT SEL 1102 EXT1 EXT2 SEL ...

Page 24: ... MOTOR NOM SPEED 1440 rpm 1201 CONST SPEED SEL 7 DI3 4 1001 EXT 1 COMMANDS 2 DI1 2 1503 AO CONTENT MAX 50 Hz 1002 EXT 2 COMMANDS 0 NOT SEL 1601 RUN ENABLE 0 NOT SEL 1003 DIRECTION 3 REQUEST 2008 MAXIMUM FREQ 50 Hz 1101 KEYPAD REF SEL 1 REF1 2105 PREMAGN SEL 0 NOT SEL 1102 EXT1 EXT2 SEL 6 EXT1 2201 ACC DEC 1 2 SEL 5 DI5 1103 EXT REF1 SELECT 1 AI1 S1 1 U Control Terminals Function 1 SCR 2 AI 1 Exter...

Page 25: ...905 MOTOR NOM VOLT 230 480 V 1105 EXT REF1 MAX 60 Hz 9907 MOTOR NOM FREQ 60 Hz 1106 EXT REF2 SELECT 0 KEYPAD 9908 MOTOR NOM SPEED 1720 rpm 1201 CONST SPEED SEL 8 DI4 5 1001 EXT 1 COMMANDS 4 DI1P 2P 3 1503 AO CONTENT MAX 60 Hz 1002 EXT 2 COMMANDS 0 NOT SEL 1601 RUN ENABLE 0 NOT SEL 1003 DIRECTION 3 REQUEST 2008 MAXIMUM FREQ 60 Hz 1101 KEYPAD REF SEL 1 REF1 2105 PREMAGN SEL 0 NOT SEL 1102 EXT1 EXT2 ...

Page 26: ... 1106 EXT REF2 SELECT 0 KEYPAD 9908 MOTOR NOM SPEED 1440 rpm 1201 CONST SPEED SEL 7 DI3 4 1001 EXT 1 COMMANDS 9 DI1F 2R 1503 AO CONTENT MAX 50 Hz 1002 EXT 2 COMMANDS 0 NOT SEL 1601 RUN ENABLE 0 NOT SEL 1003 DIRECTION 3 REQUEST 2008 MAXIMUM FREQ 50 Hz 1101 KEYPAD REF SEL 1 REF1 2105 PREMAGN SEL 0 NOT SEL 1102 EXT1 EXT2 SEL 6 EXT1 2201 ACC DEC 1 2 SEL 5 DI5 1103 EXT REF1 SELECT 1 AI1 S1 1 U Control ...

Page 27: ...FREQ 50 Hz 1106 EXT REF2 SELECT 0 KEYPAD 9908 MOTOR NOM SPEED 1440 rpm 1201 CONST SPEED SEL 5 DI5 1001 EXT 1 COMMANDS 2 DI1 2 1503 AO CONTENT MAX 50 Hz 1002 EXT 2 COMMANDS 0 NOT SEL 1601 RUN ENABLE 0 NOT SEL 1003 DIRECTION 3 REQUEST 2008 MAXIMUM FREQ 50 Hz 1101 KEYPAD REF SEL 1 REF1 2105 PREMAGN SEL 0 NOT SEL 1102 EXT1 EXT2 SEL 6 EXT1 2201 ACC DEC 1 2 SEL 0 NOT SEL 1103 EXT REF1 SELECT 6 DI3U 4D C...

Page 28: ... 1003 DIRECTION 3 REQUEST 2008 MAXIMUM FREQ 50 Hz 1101 KEYPAD REF SEL 1 REF1 2105 PREMAGN SEL 0 NOT SEL 1102 EXT1 EXT2 SEL 3 DI3 2201 ACC DEC 1 2 SEL 0 NOT SEL 1103 EXT REF1 SELECT 1 AI1 S1 1 U S1 2 I Control Terminals Function 1 SCR 2 AI 1 External reference 1 0 10 V 0 50 Hz Hand Control 3 AGND 4 10 V Reference voltage 10 VDC 5 AI 2 External reference 2 0 20 mA 0 50 Hz Auto Control 6 AGND 7 AO Ou...

Page 29: ...EF2 SELECT 1 AI1 9908 MOTOR NOM SPEED 1440 rpm 1201 CONST SPEED SEL 3 DI3 1001 EXT 1 COMMANDS 1 DI1 1503 AO CONTENT MAX 50 Hz 1002 EXT 2 COMMANDS 6 DI5 1601 RUN ENABLE 4 DI4 1003 DIRECTION 1 FORWARD 2008 MAXIMUM FREQ 50 Hz 1101 KEYPAD REF SEL 1 REF1 2105 PREMAGN SEL 0 NOT SEL 1102 EXT1 EXT2 SEL 2 DI2 2201 ACC DEC 1 2 SEL 0 NOT SEL 1103 EXT REF1 SELECT 1 AI1 S1 1 U S1 2 I Control Terminals Function...

Page 30: ...MOTOR NOM FREQ 50 Hz 1106 EXT REF2 SELECT 0 KEYPAD 9908 MOTOR NOM SPEED 1440 rpm 1201 CONST SPEED SEL 7 DI3 4 1001 EXT 1 COMMANDS 2 DI1 2 1503 AO CONTENT MAX 50 Hz 1002 EXT 2 COMMANDS 0 NOT SEL 1601 RUN ENABLE 0 NOT SEL 1003 DIRECTION 3 REQUEST 2008 MAXIMUM FREQ 50 Hz 1101 KEYPAD REF SEL 1 REF1 2105 PREMAGN SEL 5 DI5 1102 EXT1 EXT2 SEL 6 EXT1 2201 ACC DEC 1 2 SEL 0 NOT SEL 1103 EXT REF1 SELECT 1 K...

Page 31: ...3600 rpm 1 rpm ä ä Group 01 OPERATING DATA 0102 SPEED 0 9999 rpm 1 rpm 0103 OUTPUT FREQ 0 250 Hz 0 1 Hz 0104 CURRENT 0 1 A 0106 POWER 0 1 kW 0107 DC BUS VOLTAGE 0 999 9 V 0 1 V 0109 OUTPUT VOLTAGE 0 480 V 0 1 V 0110 ACS 140 TEMP 0 150 C 0 1 C 0111 EXT REF 1 0 250 Hz 0 1 Hz 0112 EXT REF 2 0 100 0 1 0113 CTRL LOCATION 0 2 1 0114 RUN TIME 0 99 99 kh 0 01 kh 0115 kWh COUNTER 0 9999 kWh 1 kWh 0116 APPL...

Page 32: ... 250 Hz 0 1 Hz 40 Hz 1208 CONST SPEED 7 0 250 Hz 0 1 Hz 50 Hz Group 13 ANALOGUE INPUTS 1301 MINIMUM AI1 0 100 1 0 1302 MAXIMUM AI1 0 100 1 100 1303 FILTER AI1 0 10 s 0 1 s 0 1 s 1304 MINIMUM AI2 0 100 1 0 1305 MAXIMUM AI2 0 100 1 100 1306 FILTER AI2 0 10 s 0 1 s 0 1 s Group 14 RELAY OUTPUTS 1401 RELAY OUTPUT 1 0 11 1 3 FAULT 1402 RELAY OUTPUT 2 0 11 1 2 RUN Group 15 ANALOGUE OUTPUT 1501 AO CONTENT...

Page 33: ...IME 2 0 1 1800 s 0 1 1 s 60 s 2205 DECELER TIME 2 0 1 1800 s 0 1 1 s 60 s 2206 RAMP SHAPE 0 3 1 0 LINEAR Group 25 CRITICAL FREQ 2501 CRIT FREQ SEL 0 1 1 0 OFF 2502 CRIT FREQ 1 LO 0 250 Hz 1 Hz 0 Hz 2503 CRIT FREQ 1 HI 0 250 Hz 1 Hz 0 Hz 2504 CRIT FREQ 2 LO 0 250 Hz 1 Hz 0 Hz 2505 CRIT FREQ 2 HI 0 250 Hz 1 Hz 0 Hz Group 26 MOTOR CONTROL 2603 IR COMPENSATION 0 30 V 1 10 V ä 2604 IR COMP RANGE 0 250 ...

Page 34: ...V 2 LIM HI x y z 0 Group 33 INFORMATION 3301 SW VERSION 0 0 0 0 f f f f 3302 TEST DATE yy ww Group 40 PID CONTROL 4001 PID GAIN 0 1 100 0 1 1 0 4002 PID INTEG TIME 0 1 320 s 0 1 s 60 s 4003 PID DERIV TIME 0 10 s 0 1 s 0 s 4004 PID DERIV FILTER 0 10 s 0 1 s 1 s 4005 ERROR VALUE INV 0 1 1 0 NO 4006 ACTUAL VAL SEL 1 9 1 1 ACT1 ä 4007 ACT1 INPUT SEL 1 2 1 2 AI2 ä 4008 ACT2 INPUT SEL 1 2 1 2 AI2 ä 4009...

Page 35: ...of available Application Macros 9905 MOTOR NOM VOLT Nominal motor voltage from motor rating plate This parameter sets the maximum output voltage supplied to motor by ACS 140 MOTOR NOM FREQ sets the frequency at which output voltage is equal to the MOTOR NOM VOLT The ACS 140 cannot supply the motor with a voltage greater than the mains voltage See Figure 8 9906 MOTOR NOM CURR Nominal motor current ...

Page 36: ...otor 0110 ACS 140 TEMP Displays the temperature of the ACS 140 heatsink in degrees centigrade 0111 EXT REF 1 The value of external reference 1 in Hz 0112 EXT REF 2 The value of external reference 2 in 0113 CTRL LOCATION Displays the active control location Alternatives are 0 LOCAL 1 EXT1 2 EXT2 See APPENDIX for description of different control locations 0114 RUN TIME Shows the total running time o...

Page 37: ... actual value of the PID process controller 0128 LAST FAULT Last recorded fault 0 no fault See Diagnostics starting page 6 Can be cleared with the control panel by pressing UP and DOWN buttons simultaneously when in parameter set mode 0129 PREVIOUS FAULT Previous recorded fault See Diagnostics starting page 6 Can be cleared with the control panel by pressing UP and DOWN buttons simultaneously when...

Page 38: ...rol Direction value of parameter 1003 DIRECTION should be REQUEST 5 DI1P 2P 3P Start Forward Start Reverse and Stop Start and Direction commands are given simultaneously with two separate momentary push buttons the P stands for pulse The Stop push button is normally closed and connected to digital input DI3 The Start Forward and Start Reverse push buttons are normally open and connected to digital...

Page 39: ...xternal control location 2 EXT2 Refer to parameter 1001 EXT1 COMMANDS above 1003 DIRECTION 1 FORWARD 2 REVERSE 3 REQUEST Rotation direction lock This parameter allows you to fix the direction of rotation of the motor to forward or reverse If you select 3 REQUEST the direction is set according to the given direction command ...

Page 40: ...l control location or fixes it to EXT1 or EXT2 The external control location of both Start Stop Direction commands and reference is determined by this parameter 1 5 DI1 DI5 External control location 1 or 2 is selected according to the state of the selected digital input DI1 DI5 where deactivated EXT1 and activated EXT2 6 EXT1 External control location 1 EXT1 is selected The control signal sources ...

Page 41: ... as motor potentiometer control Digital input DI3 increases the speed the U stands for up and digital input DI4 decreases the speed the D stands for down R indicates that the reference will be reset to zero when a Stop command is given The rate of change of the reference signal is controlled by parameter 2204 ACCELER TIME 2 6 DI3U 4D Same as above except that the speed reference is not reset to ze...

Page 42: ...han PID is selected this parameter sets the minimum frequency reference This value is given as a percentage of the maximum frequency 1108 EXT REF2 MAX Sets the maximum reference in When analogue input signal is at maximum external reference 2 equals to EXT REF2 MAX See Figure 3 If the PID Control macro is selected this parameter sets the maximum process reference If any other macro than PID Contro...

Page 43: ...with two digital inputs Constant Speed selection with digital inputs DI1 2 Table 4 Constant Speed selection with digital inputs DI1 2 7 DI3 4 Three Constant Speeds 1 3 are selected with two digital inputs as in DI1 2 8 DI4 5 Three Constant Speeds 1 3 are selected with two digital inputs as in DI1 2 9 DI1 2 3 Seven Constant Speeds 1 7 are selected with three digital inputs Table 5 Constant Speed se...

Page 44: ...within the time specified by this parameter Note Even if you select 0 s for the filter time constant the signal is still filtered with a time constant of 0 1 ms due to the signal interface hardware This cannot be changed by any parameters Figure 4 Filter time constant for analogue input AI1 1304 MINIMUM AI2 Minimum value of AI2 Value corresponds to minimum reference set by parameter 1104 EXT REF1 ...

Page 45: ...10 22 is active 6 REVERSED Relay energised when motor rotates in reverse direction 7 SUPRV1 OVER Relay energised when first supervised parameter 3201 exceeds the limit 3203 See Group 32 Supervision starting page 49 8 SUPRV1 UNDER Relay energised when first supervised parameter 3201 drops below the limit 3202 See Group 32 Supervision starting page 49 9 SUPRV2 OVER Relay energised when second superv...

Page 46: ...rrent is inversely proportional to the value of the observed parameter Figure 5 Analogue output scaling Code Description 1501 AO CONTENT Content for analogue output Number of any parameter of the Operating Data group Group 01 1502 AO CONTENT MIN Analogue output content minimum Display depends on parameter 1501 1503 AO CONTENT MAX Analogue output content maximum Display depends on parameter 1501 15...

Page 47: ...TER LOCK 0 LOCKED Control panel START STOP and REVERSE buttons and parameter modification disabled Parameter value viewing is allowed 1 OPEN Panel operations are allowed 2 NOT SAVED Modified values not stored in permanent memory Note Option 0 LOCKED can be selected only in remote mode Note This parameter is not affected by macro selection 1604 FAULT RESET SEL Fault reset source Note Fault reset is...

Page 48: ...f the chopper 0 DISABLE 1 ENABLE 2006 UNDERVOLT CTRL DC undervoltage controller enable If the DC bus voltage drops due to loss of input power the undervoltage controller will decrease the motor speed in order to keep the DC bus voltage above the lower limit By decreasing the motor speed the inertia of the load will cause regeneration back into the ACS 140 thus keeping the DC bus charged and preven...

Page 49: ...ed when output frequency exceeds 20 Hz or when output frequency is equal to reference See also parameter 2103 TORQ BOOST CURR 4 FLY BOOST Activates both the flying start and torque boost 2102 STOP FUNCTION Conditions during motor deceleration 1 COAST Motor coasts to stop 2 RAMP Ramp deceleration as defined by the active deceleration time 2203 DECELER TIME 1 or 2205 DECELER TIME 2 2103 TORQ BOOST C...

Page 50: ...e through a digital input DI1 to DI5 Digital input deactivated Ramp pair 1 ACCELER TIME 1 DECELER TIME 1 is used Digital input activated Ramp pair 2 ACCELER TIME 2 DECELER TIME 2 is used 2202 ACCELER TIME 1 Ramp 1 time from zero to maximum frequency 0 MAXIMUM FREQ 2203 DECELER TIME 1 Ramp 1 time from maximum frequency to zero MAXIMUM FREQ 0 2204 ACCELER TIME 2 Ramp 2 time from zero to maximum freq...

Page 51: ... CRIT FREQ 1 HI 23 Hz CRIT FREQ 2 LO 46 Hz and CRIT FREQ 2 HI 52 Hz Figure 7 Example of critical frequencies setting in a fan system with bad vibrations at frequency ranges 18 Hz to 23 Hz and 46 Hz to 52 Hz Code Description 2501 CRIT FREQ SEL Critical frequencies activation 0 OFF 1 ON 2502 CRIT FREQ 1 LO Critical frequency 1 start Note If LOW HI no critical frequency lock out will happen 2503 CRIT...

Page 52: ... 4 kHz 1 LOW NOISE switching frequency 8 kHz Note When the low noise setting is used the maximum loadability of the ACS 140 is I2 at 30 C ambient temperature or 0 9 I2 at 40 C See User s Guide 2606 U F RATIO U f ratio below field weakening point 1 LINEAR 2 SQUARE Linear is preferred for constant torque applications and Square for centrifugal pump and fan applications Square is more silent for most...

Page 53: ...warning indication is displayed and the speed is set to the level the ACS 140 was last operating at This value is determined by the average speed over the last 10 seconds Caution If you select CONST SPEED 7 or LAST SPEED make sure that it is safe to continue operation in case analogue input signal is lost 3002 PANEL LOSS Operation in case of control panel loss fault 1 FAULT A fault indication is d...

Page 54: ...hat the motor can safely operate at six times its rated current given by the motor manufacturer The thermal time for a Class 10 trip curve is 350 s for a Class 20 trip curve 700 s and for a Class 30 trip curve 1050 s Figure 9 Motor thermal time 3006 MOT LOAD CURVE Motor current maximum limit MOTOR LOAD CURVE sets the maximum allowable operating load of the motor When set to 100 the maximum allowab...

Page 55: ...RNING A warning indication is displayed The indication disappears in half the time set by parameter 3012 STALL TIME Figure 11 Motor stall protection 3010 STALL CURRENT Current limit for stall protection Refer to Figure 11 3011 STALL FREQ HI This parameter sets the frequency value for the stall function Refer to Figure 11 3012 STALL TIME This parameter sets the time value for the stall function Cod...

Page 56: ...meter 1604 FAULT RESET SEL 3102 TRIAL TIME The time within which a limited number of fault autoresets is allowed The allowed number of faults per this time period is given with parameter 3101 NR OF TRIALS 3103 DELAY TIME This parameter sets the time that the ACS 140 will wait after a fault occurs before attempting to reset If set to zero the ACS 140 will reset immediately 3104 AR OVERCURRENT 0 DIS...

Page 57: ...depends on selected super vised parameter 3201 3203 SUPERV 1 LIM HI First supervision limit high Display of this parameter depends on selected supervised parameter 3201 3204 SUPERV 2 PARAM Second supervised parameter number of the Operating Data group Group 01 3205 SUPERV 2 LIM LO Second supervision limit low Display of this parameter depends on selected supervised parameter 3204 3206 SUPERV 2 LIM...

Page 58: ...50 Group 33 Information Code Description 3301 SW VERSION Software version 3302 TEST DATE Displays the test date of the ACS 140 yy ww ...

Page 59: ...ut is achieved if a constant error value exists and the gain is 1 Integration time 1 s denotes that a 100 change is achieved in 1 s 4003 PID DERIV TIME PID controller derivation time If the process error value changes linearly D part adds a constant value into the PID controller output The derivative is filtered with a 1 pole filter The time constant of the filter is defined by parameter 4004 PID ...

Page 60: ...ignal 2 ACT1 ACT2 Difference of actual values 1 and 2 is used as the feedback signal 3 ACT1 ACT2 Sum of actual values 1 and 2 4 ACT1 ACT2 Product of actual values 1 and 2 5 ACT1 ACT2 Quotient of actual values 1 and 2 6 MIN A1 A2 Smaller of actual values 1 and 2 7 MAX A1 A2 Greater of actual values 1 and 2 8 sq A1 A2 Square root of difference of actual values 1 and 2 9 sqA1 sqA2 Sum of square roots...

Page 61: ...ameters for analogue input minimum and maximum settings 4011 ACT2 MINIMUM Minimum value for actual value 2 ACT2 Refer to parameter 4009 4012 ACT2 MAXIMUM Maximum value for actual value 2 ACT2 Refer to parameter 4010 Figure 15 Actual value scaling The range of the analogue input signal is set by parameters 1301 and 1302 or parameters 1304 and 1305 depending on the analogue input used Code Descripti...

Page 62: ...frequency rises above the sleep level the sleep delay counter is reset Note Sleep level comparison is also inverted when error value is inverted using parameter 4005 ERROR VALUE INV 4015 WAKE UP LEVEL Level for deactivation of sleep function This parameter sets a process actual value limit for the sleep function see Figure 16 When the actual value falls below the limit the sleep function is interr...

Page 63: ... communication link of the ACS 140 uses Modicon Modbus protocol For description of the ACS 140 serial communication capabilities as well as for the descriptions of the parameters of this group refer to ACS 140 RS485 and RS232 Adapter Installation and Start up Guide ...

Page 64: ...56 ...

Page 65: ...play Parameter 1101 KEYPAD REF SEL is used to select keypad reference which can be either REF1 Hz or REF2 If REF1 Hz is selected the type of reference is frequency and it is given to the ACS 140 in Hz If REF2 is selected the reference is given in per cent If PID Control macro is used reference REF2 is fed directly to the PID controller as percentage Otherwise reference REF2 is converted to frequen...

Page 66: ... reference or a process reference depending on the application macro selected In remote control constant speed operation can be programmed by parameter 1201 CONST SPEED SEL Digital inputs can be used to select between the external frequency reference and seven configurable constant speeds 1202 CONST SPEED 1 1208 CONST SPEED 7 Figure 18 Selecting control location and control source Control Terminal...

Page 67: ... 1102 CONST SP SELECT 1201 AI1 EXT1 EXT2 KEYPAD AI1 2 DI1 5 Remote KEYPAD Local Remote Local DI3 4 Const speeds Min freq Max freq Crit sp Acc Dec KEYPAD REF SEL 1101 Digital inputs DI1 DI5 Keypad Ref Loc Rem REF2 REF1 Hz Start Stop Direction NOT SEL DI1 DI5 KEYPAD NOT SEL DI1 DI5 KEYPAD EXT1 EXT2 Local Remote REQUEST FORWARD REVERSE Start Stop Direction Enabled DI1 DI5 RUN ENABLE DIRECTION EXT2 CO...

Page 68: ...ocal DI3 Const speeds Min freq Max freq Crit sp Acc Dec KEYPAD REF SEL 1101 Digital inputs DI1 DI5 Keypad Ref Loc Rem REF2 REF1 Hz Start Stop Direction NOT SEL DI1 KEYPAD NOT SEL DI5 KEYPAD EXT1 EXT2 Local Remote REQUEST FORWARD REVERSE Start Stop Direction DI5 RUN ENABLE DIRECTION EXT2 COMMANDS 1002 EXT1 COMMANDS 1001 DI2 DI3 1003 1601 AI1 AI2 AI1 AI2 ACT2 ACT1 ACT1 Applic PID ACTUAL VAL SEL 4006...

Page 69: ... Industry Oy P O Box 184 00381 Helsinki FINLAND Telephone 358 10 22 2000 Telefax 358 10 22 22681 3AFY 61443231 R0125 REV A EN Effective 15 3 1998 1998 ABB Industry Oy Subject to change without prior notice ...

Page 70: ......

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