ABB ACQ580-07 Hardware Manual Download

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PE (grounding) ter-

minals

Input and motor cable connection terminals

Frame
size

T1/U2, T2/V2, T3/W2

L1, L2, L3

Tighten-

ing

torque

N·m

Bolt size

mm2

Tighten-

ing

torque

N·m

Max.

wire size

mm2

Min.

wire size

mm2

Tighten-

ing

torque

N·m

Bolt size

Max.

wire size

mm2

30…44

M10

3×150

3×25

20…40

M10

3×150

30…44

M10

2×(3×240)

2×(3×95)

20…40

M10

2×(3×240)

30…44

M10

2×(3×150)

2×(3×50)

20…40

M10

2×(3×150)

30…44

M10

2×(3×240)

2×(3×95)

50…75

M12

2×(3×240)

30…44

M10

50…75

4×(3×150)

50…75

M12

4×(3×150)

R10

30…44

M10

50…75

4×(3×240)

50…75

M12

4×(3×240)

R11

Note:

Minimum wire size does not necessarily have enough current capability for full

load. Make sure the installation complies with local laws and regulations.

￭

IEC – With E205

Input and motor cable terminal bolt sizes, maximum accepted wire sizes (per three
phases) and tightening torques are given below.

PE (grounding)

L1, L2, L3, U2, V2, W2

Frame
size

Tightening

torque

N·m

Bolt size

mm2

Tightening

torque

N·m

Bolt size

Max. wire size

mm2

30…44

M10

20…40

M10

3×120

30…44

M10

20…40

M10

3×240

30…44

M10

20…40

M10

2×(3×120)

30…44

M10

50…75

M12

2×(3×240)

30…44

M10

50…75

M12

4×(3×150)

R10

30…44

M10

50…75

M12

4×(3×240)

R11

￭

US – Standard configuration

Input and motor cable terminal bolt sizes, accepted wire sizes (per three phases) and
tightening torques are given below.

210 Technical data

Summary of Contents for ACQ580-07

Page 1: ... ABB DRIVES FOR WATER ACQ580 07 Hardware manual ...

Page 2: ......

Page 3: ...dware manual Table of contents 1 Safety instructions 4 Mechanical installation 5 Guidelines for planning the electrical installation 6 Electrical installation 9 Start up 3AXD50000045817 Rev E EN EFFECTIVE 2020 09 22 ...

Page 4: ......

Page 5: ...ternally An Ethernet cable for customer connection is routed from the NETA to the external control connections mounting plate number 6 in the layout drawing for frames R6 R9 number 12 for frames R10 and R11 Use an RJ45 coupler not included to connect your Ethernet cable to the additional Ethernet cable Code English Manual 3AUA0000096939 NETA 21 remote monitoring tool user s manual 3AUA0000096881 N...

Page 6: ...protection with Pt100 relays options nL506 Pt100 temperature monitoring relays are used for overtemperature supervision of motors equipped with Pt100 sensors For example there can be three sensors to measure the temperature of the motor windings and two sensors for the bearings As the temperature rises the sensor resistance increases linearly At an adjustable wake up level the monitoring relay de ...

Page 7: ...he circuit diagram delivered with the drive 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 X506 T T T T T Sensor 1 Sensor 2 Sensor 3 Sensor 4 Sensor 5 1xPt100 Internal wiring for overheat indication Sensor 1 3 overtemperature contact open Internal wiring for overheat indication Sensor 4 or 5 overtemperature contact open Update notice 3 ...

Page 8: ...4 Update notice ...

Page 9: ...ual 29 Contents of this chapter 29 Target audience 29 Purpose of the manual 29 Categorization by frame size and option code 30 Quick installation flowchart 31 Terms and abbreviations 32 Related documents 3 Operation principle and hardware description 35 Contents of this chapter 36 Product overview 37 Layout 37 General information on the cabinet layout 38 Cabinet layout R6 and R7 bottom entry and e...

Page 10: ...option E205 55 Common mode filter option E208 55 Molded case circuit breaker MCCB option F289 56 Cabinet heater with external supply option G300 56 Terminals for external control voltage option G307 56 Ready Run Fault lights options G327 G329 56 Top cable entry exit options H351 and H353 56 Cable conduit entry option H358 57 Additional terminal block X504 option L504 57 Starter for auxiliary motor...

Page 11: ...aker 80 Examining the compatibility of the motor and drive 80 Protecting the motor insulation and bearings 80 Requirements table 83 Availability of du dt filter and common mode filter by drive type 83 Additional requirements for explosion safe EX motors 83 Additional requirements for ABB motors of types other than M2_ M3_ M4_ HX_ and AM_ 83 Additional requirements for ABB high output and IP23 moto...

Page 12: ...on capacitors with the drive 99 Using a safety switch between the drive and the motor 99 Implementing an ATEX certified motor thermal protection 99 Controlling a contactor between drive and motor 100 Implementing a bypass connection 100 Protecting the contacts of relay outputs 101 Implementing a motor temperature sensor connection 102 Connecting motor temperature sensor to the drive via an option ...

Page 13: ...ing external power supply wires for the cabinet heater option G300 134 Setting the voltage range of the auxiliary control voltage transformer T21 135 Connecting a PC 136 Installing option modules 136 Option slot 2 I O extension modules 137 Option slot 1 fieldbus adapter modules 137 Wiring the optional modules 7 Control unit 139 Contents of this chapter 140 Layout 141 Default I O connection diagram...

Page 14: ...acing the air filters IP54 UL Type 12 163 Inlet door filters IP54 UL Type 12 163 Outlet roof filters IP54 UL Type 12 164 Heatsink frames R6 to R9 164 Fans 164 Replacing the door fan frames R6 R9 165 Replacing the cabinet fan frames R6 R9 166 Replacing the door fan frames R10 and R11 168 Replacing the cabinet fan frames R10 and R11 IP54 UL Type 12 169 Replacing the drive module main fans frames R6 ...

Page 15: ...204 Fuses UL 205 Fuses for branch circuit protection 205 Dimensions and weights 206 Free space requirements 207 Maximum allowed plinth height for the extraction installation ramp 207 Typical power cable sizes 208 Losses cooling data and noise 209 Terminal and entry data for the power cables 209 IEC Standard configuration 210 IEC With option E205 210 US Standard configuration 211 US With option E20...

Page 16: ...Dimension drawings 254 Frames R6 and R7 IP21 UL Type 1 255 Frames R6 and R7 B054 IP42 UL Type 1 Filtered 256 Frames R6 and R7 B055 IP54 UL Type 12 257 Frames R6 and R7 H351 and H353 top entry and exit 258 Frames R6 and R7 F289 259 Frames R6 and R7 F289 H351 H353 260 Frames R8 and R9 IP21 UL Type 1 261 Frames R8 and R9 B054 IP42 UL Type 1 Filtered 262 Frames R8 and R9 B055 IP54 UL Type 12 263 Frame...

Page 17: ...hs 280 Grounding of protective shields 281 Operation principle 282 Start up including acceptance test 282 Competence 282 Acceptance test reports 282 Acceptance test procedure 284 Use 286 Maintenance 286 Competence 287 Fault tracing 288 Safety data 289 Abbreviations 290 TÜV certificate 291 Declaration of conformity 15 CHDI 01 115 230 V digital input extension module 293 Contents of this chapter 293...

Page 18: ...the parameters 303 Diagnostics 303 Faults and warning messages 303 LEDs 303 Technical data 304 Dimension drawing 17 CMOD 02 multifunction extension module external 24 V AC DC and isolated PTC interface 307 Contents of this chapter 307 Product overview 308 Layout and example connections 309 Mechanical installation 309 Necessary tools 309 Unpacking and examining the delivery 309 Installing the modul...

Page 19: ...and midpoint grounded delta systems 315 Guidelines for installing the drive to a TT system 315 Identifying the grounding system of the electrical power network 317 Disconnecting the EMC filter and ground to phase varistor frames R6 R9 317 Disconnecting the ground to phase varistor frames R10 and R11 Further information Table of contents 15 ...

Page 20: ...16 ...

Page 21: ...l you how to prevent the danger Notes draw attention to a particular condition or fact or give information on a subject The manual uses these warning symbols WARNING Electricity warning tells about hazards from electricity which can cause injury or death or damage to the equipment WARNING General warning tells about conditions other than those caused by electricity which can cause injury or death ...

Page 22: ...apacity and condition of lifting equipment and for training of personnel Attach the drive cabinet to the floor to prevent it from toppling over The cabinet has a high center of gravity When you pull out heavy components or power modules there is a risk of overturning Attach the cabinet also to the wall when necessary Do not stand or walk on the cabinet roof Make sure that nothing presses against t...

Page 23: ...n of the electrical supply Vacuum clean the area around the drive before the start up to prevent the drive cooling fan from drawing the dust inside the drive Make sure that debris from drilling cutting and grinding does not enter the drive during the installation Electrically conductive debris inside the drive may cause damage or malfunction Make sure that there is sufficient cooling See the techn...

Page 24: ...e If you select an external source for the start command and it is on the drive will start immediately after fault reset unless you configure the drive for pulse start See the firmware manual If the drive is in remote control mode you cannot stop or start the drive with the control panel Only authorized persons are allowed to repair a malfunctioning drive Electrical safety in installation start up...

Page 25: ...s After you disconnect power from the drive always wait 5 minutes to let the intermediate circuit capacitors discharge before you continue 3 Protect any other energized parts in the work location against contact 4 Take special precautions when close to bare conductors 5 Measure that the installation is de energized If the measurement requires removal or disassembly of shrouding or other cabinet st...

Page 26: ...Measuring points of frames R6 to R9 are shown below PE L1 L2 L3 22 Safety instructions ...

Page 27: ... the voltage between the drive DC terminals UDC and UDC and the grounding PE terminal is zero 6 Install temporary grounding as required by the local regulations 7 Ask the person in control of the electrical installation work for a permit to work Additional instructions and notes WARNING Obey these instructions If you ignore them injury or death or damage to the equipment can occur If you are not a...

Page 28: ...ut power is on regardless of whether the motor is running or not When the input power is on the drive DC bus is at a dangerous voltage External wiring can supply dangerous voltages to the relay outputs of the control units of the drive The Safe torque off function does not remove the voltage from the main and auxiliary circuits The function is not effective against deliberate sabotage or misuse Op...

Page 29: ...tions Connect the power cable shields to protective earth PE terminals of the drive to make sure of personnel safety Make a 360 grounding of the power and control cable shields at the cable entries to suppress electromagnetic disturbances In a multiple drive installation connect each drive separately to the protective earth PE busbar of the power supply Note You can use power cable shields as grou...

Page 30: ...e the automatic fault reset or automatic restart functions of the drive control program make sure that no dangerous situations can occur These functions reset the drive automatically and continue operation after a fault or supply break If these functions are activated the installation must be clearly marked as defined in IEC EN 61800 5 1 subclause 6 5 3 for example THIS MACHINE STARTS AUTOMATICALL...

Page 31: ...lic crawling drives can rotate the motor directly or through any mechanical connection like felt nip rope etc Do the steps in section Electrical safety precautions page 20 Install temporary grounding to the drive output terminals T1 U T2 V T3 W Connect the output terminals together as well as to the PE During the start up Make sure that the motor cannot run overspeed for example driven by the load...

Page 32: ...28 ...

Page 33: ... drive Read the manual before working on the drive You are expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols Purpose of the manual This manual provides information needed for planning the installation installing and servicing the drive Categorization by frame size and option code The frame size identifies information which concerns only ...

Page 34: ...e started up Examine that all necessary option modules and equipment are present and correct If the drive has been non operational for more than one year the converter DC link capacitors need to be reformed Reforming the capacitors page 194 Mount the drive Routing the cables page 93 Route the cables Measuring the insulation of the motor and motor cable page 108 Check the insulation of the supply c...

Page 35: ...erface CMOD 02 Electromagnetic compatibility EMC Electromagnetic interference EMI Optional CANopen adapter module FCAN Optional DeviceNet adapter module FDNA 01 Optional Ethernet adapter module FEIP 21 Optional Ethernet adapter module for EtherNet IP Modbus TCP and PROFINET IO protocols FENA 11 Optional Ethernet adapter module for EtherNet IP Modbus TCP and PROFINET IO protocols 2 port FENA 21 Opt...

Page 36: ... ACQ580 pump control program Drive option manuals and guides 3AXD50000171828 Emergency stop stop category 0 option Q951 for ACS580 07 ACH580 07 and ACQ580 07 drives user s manual 3AXD50000171835 Emergency stop stop category 0 option Q963 without opening main contactor with safety relay for ACS580 07 ACH580 07 and ACQ580 07 drives user s manual 3AXD50000030058 CPTC 02 ATEX certified thermistor prot...

Page 37: ...s and other product documents in PDF format on the Internet at www abb com drives documents The code below opens an online listing of the manuals applicable to this product ACQ580 07 manuals Introduction to the manual 33 ...

Page 38: ...34 ...

Page 39: ... Operation principle and hardware description Contents of this chapter This chapter briefly describes the operation principle and construction of the drive Operation principle and hardware description 35 ...

Page 40: ... option F289 Q1 In frames R8 to R11 Switch disconnector or molded case circuit breaker option F289 Line contactor option F250 Q2 Auxiliary voltage transformer supplying 24 V and 230 115 V control voltage for eg cabinet fan s control devices and I O extension adapter module T21 Auxiliary voltage supply fuses F21 Auxiliary circuit protection switch F22 Drive module T1 Common mode filter option E208 ...

Page 41: ...Layout General information on the cabinet layout IP42 UL Type 1 Filtered option B054 IP21 UL Type 1 Operation principle and hardware description 37 ...

Page 42: ...the drive module terminals Input cable connection terminals 12 Cabinet door open mounting plate and cabinet shrouds removed C Main switch with AC fuses Q1 13 Drive control panel 1 Main contactor Q2 option F250 14 Operating switch 2 Power cable connection terminals of the drive module behind the shroud 15 Main switch handle 3 Drive module 16 Gratings for cooling air in 4 Additional I O terminal blo...

Page 43: ...ubicle cover removed C Input cable connection terminals 13 Drive control panel 1 Main switch with AC fuses Q1 14 Operating switch 2 Main contactor Q2 option F250 behind the mounting plate 15 Main switch handle 3 Power cable connection terminals of the drive module behind the shroud 16 Gratings for cooling air in 4 Drive module 17 Gratings for cooling air out 5 Additional I O terminal block option ...

Page 44: ...7 18 8 7 4 4 3 1 5 2 A B C 5 11 10 13 15 16 12 20 9 19 14 Auxiliary voltage transformer T21 10 Cabinet door closed A Input cable connection terminals 11 Cabinet door open B Main switch disconnector Q1 12 Cabinet door open mounting plates and cabinet shrouds removed C AC fuses 13 Drive control panel 1 Main contactor Q2 option F250 14 Operating switch 2 Power cable connection terminals of the drive ...

Page 45: ... Note For drives with no du dt filter option E205 the motor cables are connected to the drive module terminals Cabinet layout R8 and R9 top entry and exit of cables options H351 and H53 A B C 1 2 3 4 4 5 5 7 8 16 7 5 5 1 2 6 3 4 4 8 12 11 13 10 9 15 14 18 17 19 20 21 Auxiliary voltage transformer T21 10 Cabinet door closed A Input cable connection terminals 11 Cabinet door open B Main switch disco...

Page 46: ...ing plate see section Mounting plate R6 to R9 page 42 6 Common mode filter option E208 19 Lifting lugs 7 du dt filter option E205 20 Cabinet door fan 8 Motor cable connection terminals 21 Power and control cable entries 9 Note For drives with no du dt filter option E205 the motor cables are connected to the drive module terminals Mounting plate R6 to R9 The components and terminals on the mounting...

Page 47: ...the status of the molded case circuit breaker option F289 X289 Switch disconnector and miniature circuit breaker for cabinet heater op tion G300 Q95 F95 Connection terminals for cabinet heater option G300 X300 Auxiliary transformer fuses F21 Connection of external emergency stop button options Q951 and Q963 X951 Auxiliary transformer s secondary side miniature circuit breaker F22 Operation princip...

Page 48: ... 3 4 5 6 X289 1 2 3 4 5 6 6 5 4 3 2 1 Auxiliary contacts of line contactor option F250 X250 Auxiliary contacts of molded case circuit breaker option F289 X289 Push buttons for emergency stop option Q951 or Q963 See section Connecting the emer gency stop push buttons options Q951 and Q963 page 132 X951 External STO customer connection for safety option Q951 or Q963 See section Connect ing the Safe ...

Page 49: ...for cooling air out 1 Lifting lugs 10 Operating switch 2 Drive control unit 11 Drive control panel 3 Mounting plate see section Mounting plate R10 and R11 page 48 12 Main switch handle 4 Behind the shroud Additional I O terminal block option L504 13 Gratings for cooling air in 5 Additional fan in IP54 cabinets option B055 14 Door fan at the back of the mounting plate 6 Operation principle and hard...

Page 50: ...minals 17 Cabinet door open mounting plates and cabinet shrouds removed C Drive module 18 Power and control cable entries 15 Auxiliary voltage transformer T21 19 Motor cable connection terminals 16 46 Operation principle and hardware description ...

Page 51: ...g 7 Cabinet door open B Drive control unit 8 Gratings for cooling air out 1 Mounting plate see section Mounting plate R10 and R11 page 48 9 Drive control panel 2 Door fan at the back of the mounting plate 10 Operating switch 3 Additional fan in IP54 cabinets option B055 11 Main switch handle 4 Gratings for cooling air in 5 Operation principle and hardware description 47 ...

Page 52: ...ble cubicle cover removed C Drive module 15 Input cable connection terminals behind the shroud 12 Motor cable connection terminals 13 Mounting plate R10 and R11 The components and terminals on the mounting plate of frames R10 and R11 are shown below 48 Operation principle and hardware description ...

Page 53: ...1 Connection of external emergency stop button options Q951 and Q963 X951 Switch disconnector and miniature circuit breaker for cabinet heater op tion G300 Q95 F95 Connection of external Safe torque off button X969 Cabinet fan control relay K26 Additional I O terminal block option L504 X504 Auxiliary transformer s secondary side miniature circuit breaker F22 Operation principle and hardware descri...

Page 54: ...ion G328 K41 2 External main contactor control X3 Fault pilot light control relay option G329 K41 3 Indication of main contactor status X250 X251 X4 X6 X56 X53 X51 X55 X18 and X19 for internal use Cooling air flow The figure below shows cooling air flow in frames R6 to R9 side view and in frames R10 and R11 front view R6 R9 Side view R10 R11 Front view 50 Operation principle and hardware descripti...

Page 55: ...OP 6 Main switch disconnector Q1 The switch disconnector handle switches the main voltage to the drive on and off Control panel The control panel is the user interface of the drive It provides the essential controls such as Start Stop Direction Reset Reference and the parameter settings for the control program One control panel can be used to control several drives through a panel link The control...

Page 56: ...R9 can be optionally equipped with a common mode filter option E208 Frames R10 and R11 are equipped with a common mode filter as standard The filter contains ferrite rings mounted around the drive AC conductors The filter protects the motor bearings by reducing the bearing currents More information on when the option is required See section Examining the compatibility of the motor and drive page 8...

Page 57: ...for optional I O extension modules 2 Embedded fieldbus connector 3 Panel port 4 I O terminal blocks See section Layout page 140 and section Default I O connection dia gram page 141 5 Control panel page 51 6 Connection terminals for options see sections Mounting plate R6 to R9 page 42 and Mounting plate R10 and R11 page 48 7 Additional terminal block X504 option L504 page 57 8 du dt filter option E...

Page 58: ...cess to hazardous parts with finger IP21 UL Type 1 The degree of protection of the standard drive cabinet is IP21 UL type 1 The air outlets at the top of the cabinet and the air inlet gratings are covered with metallic gratings With doors open the degree of protection of the standard cabinet and all cabinet options is IP20 The live parts inside the cabinet are protected against contact with clear ...

Page 59: ...ries two half panels on both the side and back du dt filter option E205 The du dt filter protects the motor insulating system by reducing the voltage rise speed at the motor terminals The filter also protects the motor bearings by reducing the bearing currents More information on when the option is required See section Examining the compatibility of the motor and drive page 80 Common mode filter o...

Page 60: ...ls for external control voltage option G307 The option provides terminals for connecting an external uninterruptible control voltage to the control unit and control devices when the drive is not powered See also Supplying power for the auxiliary circuits page 103 circuit diagrams delivered with drive for the actual wiring Ready Run Fault lights options G327 G329 These options provide ready G327 wh...

Page 61: ...information refer to ACX580 07 ordering information 3AXD10000485076 available on request Description The output for the auxiliary fan is wired from the 3 phase supply voltage to terminal block X601 through a motor starter switch and a contactor The contactor is operated by the drive The 230 V AC control circuit is wired through a jumper on the terminal block the jumper can be replaced by an extern...

Page 62: ...r The first digit of the serial number refers to the manufacturing plant The next four digits refer to the unit s manufacturing year and week respectively The remaining digits complete the serial number so that there are no two units with the same number 9 Link to product information 10 Type designation key The type designation contains information on the specifications and configuration of the dr...

Page 63: ...4 IP54 UL Type 12 B055 UL Listed evaluated to both U S and Canadian safety requirements See section UL Listed option C129 page 54 C129 Plinth height 100 mm See section Plinth height options C164 and C179 page 55 C164 Plinth height 200 mm See section Plinth height options C164 and C179 page 55 C179 Empty 400 mm wide cubicle on right See section Empty cubicles on right options C196 C198 page 55 C196...

Page 64: ...s H351 and H353 page 56 H353 Cable gland plates 3 mm steel undrilled H358 ACH AP W control panel with Bluetooth J429 FDNA 01 DeviceNet adapter module K451 FPBA 01 PROFIBUS DP adapter module K454 FCAN 01 CANopen adapter module K457 FSCA 01 RS 485 Modbus RTU adapter module K458 FENA 21 Ethernet adapter module for EtherNet IP Modbus TCP and PROFINET IO protocols 2 port K475 FEIP 21 Ethernet adapter m...

Page 65: ...arranty 60 months from delivery P932 Emergency stop category 0 with safety relays by opening the main breaker contactor Q951 Emergency stop category 0 with safety relays by activating the Safe torque off function Q963 ATEX certified safe disconnection function Q971 Documentation manuals in English R700 German R701 Italian R702 Dutch R703 Danish R704 Swedish R705 Finnish R706 French R707 Spanish R7...

Page 66: ...62 ...

Page 67: ...ecifications See the technical data There is sufficient free space above the drive for cooling maintenance and operation of the pressure relief if present The floor that the drive cabinet is installed on is of non flammable material as smooth as possible and strong enough to support the weight of the unit Check the floor flatness with a spirit level The maximum allowed deviation from the surface l...

Page 68: ... floor and wall and tightening the connections are listed below crane fork lift or pallet truck check load capacity slate spud bar jack and rollers Pozidriv and Torx screwdrivers torque wrench set of wrenches or sockets Moving and unpacking the drive Move the drive preferably in the original package to installation site as shown below to avoid damaging the cabinet surfaces and door devices When yo...

Page 69: ...Mechanical installation 65 ...

Page 70: ...Vertical package frames R10 and R11 1088 2321 A B 1 Lifting the transport package with slings A Lifting points 1 Lifting the transport package with forklift B 66 Mechanical installation ...

Page 71: ...raps 4 Unpack the horizontal transport package as follows 1 Cut the straps 4 2 Remove the hood 2 3 Undo the screws that attach the bracket 1 to the wooden pallet 4 Remove the plastic wrapping Unpack the vertical transport package as follows 1 Undo the screws that attach the wooden parts of the transport crate to each other 2 Remove the wooden parts 3 Remove the clamps with which the drive cabinet ...

Page 72: ...e Before attempting installation and operation see the information on the type designation labels of the drive to verify that the delivery is of the correct type Lifting the cabinet WARNING Incorrect lifting can cause danger or damage Obey the local laws and regulations applicable to lifting such as requirements for planning the lift for capacity and condition of lifting equipment and for training...

Page 73: ... Mechanical installation 69 ...

Page 74: ...f the lifting slings is 20 10 for frames R10 and R11 IP54 Max 20 Max 10 R10 R11 IP54 Lifting lugs Certificate of conformity The certificate is available in ABB Library at www abb com drives documents document number 3AXD10001061361 70 Mechanical installation ...

Page 75: ...Declaration of Conformity Mechanical installation 71 ...

Page 76: ... Moving the cabinet after unpacking Move drive cabinet carefully in the upright position Avoid tilting The center of gravity of the cabinet is high 72 Mechanical installation ...

Page 77: ...rder not to damage the cabinet frame with the iron bar Attaching the cabinet to the floor and wall or roof General rules The drive must be installed in an upright vertical position Leave 400 mm 15 75 of free space above the basic roof level of the cabinet for cooling The cabinet can be installed with its back against a wall a or back to back with another unit b Leave some space w at the side where...

Page 78: ...fting bars remove them Store the bars for decommissioning Bolt on lifting eyes need not be removed unless the holes are used for attaching the cabinet Plug any unused holes using the existing bolts and sealing rings included Tighten to 70 N m 52 lbf ft Attaching the cabinet non marine units Alternative 1 Clamping 1 Insert the clamps included into the twin slots along the front and rear edges of th...

Page 79: ... not possible fasten the top of the cabinet to the wall with L brackets not included in the delivery bolted to the lifting eye bar holes and suitable hardware Attaching top to wall Clamping bottom to floor M16 Mechanical installation 75 ...

Page 80: ...ts The recommended maximum distance between the front edge fastening points is 800 mm 31 5 2 If the back fastening holes are not accessible fasten the top of the cabinet to the wall with L brackets not included in the delivery bolted to the lifting eye bar holes Attaching cabinet top to wall Attaching bottom to floor M16 76 Mechanical installation ...

Page 81: ...inth package 2 Lift the cabinet onto the plinth and attach it to the plinth with the L brackets delivered with the plinth Frames R10 and R11 The plinth is attached to the cabinet frame at the factory Attach the plinth to the floor with the L brackets with which the cabinet is attached to the transportation pallet Mechanical installation 77 ...

Page 82: ... EMC compliance 500 19 68 50 1 97 500 19 68 50 1 97 Arc welding ABB does not recommend attaching the cabinet by arc welding However if arc welding is the only option connect the return conductor of the welding equipment to the cabinet frame at the bottom within 0 5 meters 1 6 of the welding point Note The thickness of the zinc plating of the cabinet frame is 100 200 micrometers 4 8 mil WARNING Mak...

Page 83: ...ons Furthermore if the recommendations given by ABB are not followed the drive may experience problems that the warranty does not cover Selecting the supply disconnecting device The drive is equipped with a main disconnecting device as standard Depending on the size of the drive and the selected options the type of disconnecting device may vary Examples switch disconnector withdrawable air circuit...

Page 84: ... the appropriate parameters in the firmware manual Protecting the motor insulation and bearings The drive employs modern IGBT inverter technology Regardless of frequency the drive output comprises pulses of approximately the drive DC bus voltage with a very short rise time The pulse voltage can almost double at the motor terminals depending on the attenuation and reflection properties of the motor...

Page 85: ...tandard 500 V Un 600 V or N CMF N Reinforced N du dt CMF N du dt du dt Reinforced 600 V Un 690 V cable length 150 m N CMF N Reinforced 600 V Un 690 V cable length 150 m PN 500 kW N CMF N CMF n a Standard 380 V Un 690 V Form wound HX_ and AM_ PN 500 kW N du dt CMF N du dt with voltages over 500 V CMF Check with the motor manufac turer 380 V Un 690 V Old1 form wound HX_ and modular N CMF Enamelled w...

Page 86: ...m wound and form wound N du dt CMF du dt N or CMF du dt Standard ÛLL 1300 V 420 V Un 500 V or N CMF N or CMF Reinforced ÛLL 1600 V 0 2 microsecond rise time N du dt CMF du dt N or CMF du dt Reinforced ÛLL 1600 V 500 V Un 600 V or N CMF N or CMF Reinforced ÛLL 1800 V N du dt CMF du dt N du dt Reinforced ÛLL 1800 V 600 V Un 690 V N CMF N CMF Reinforced ÛLL 2000 V 0 3 micro second rise time1 1 If the...

Page 87: ...ype E208 E205 ACQ580 07 Additional requirements for explosion safe EX motors If you will use an explosion safe EX motor follow the rules in the requirements table above In addition consult the motor manufacturer for any further requirements Additional requirements for ABB motors of types other than M2_ M3_ M4_ HX_ and AM_ Use the selection criteria given for non ABB motors Additional requirements ...

Page 88: ...ments for non ABB high output and IP23 motors The rated output power of high output motors is higher than what is stated for the particular frame size in EN 50347 2001 If you plan to use a non ABB high output motor or an IP23 motor consider these additional requirements for protecting the motor insulation and bearings in drive systems If motor power is below 350 kW Equip the drive and or motor wit...

Page 89: ...circuit voltage of the drive is increased from the nominal level due to long term resistor braking cycles check with the motor manufacturer if additional output filters are needed in the applied drive operation range Additional data for calculating the rise time and the peak line to line voltage The diagrams below show the relative peak line to line voltage and rate of change of voltage as a funct...

Page 90: ...0 0 1 0 5 0 4 0 3 0 2 0 100 200 300 150 250 350 50 0 100 200 300 150 250 350 50 0 Drive with du dt filter A Drive without du dt filter B Motor cable length I Relative peak line to line voltage ÛLL UN Relative du dt value du dt UN 86 Guidelines for planning the electrical installation ...

Page 91: ...conductor must agree with the conditions that require automatic disconnection of the supply required in 411 3 2 of IEC 60364 4 41 2005 and be capable of withstanding the prospective fault current during the disconnection time of the protective device The cross sectional area of the protective conductor can either be selected from the table below or calculated according to 543 1 of IEC 60364 5 54 T...

Page 92: ...wer cable types This section presents the preferred cable types Make sure that the selected cable type also complies with local state country electrical codes Use as motor cabling Use as input power cabling Cable type Yes Yes PE Symmetrical shielded or ar mored cable with three phase conductors and concentric PE conductor as shield or armor Yes Yes PE Symmetrical shielded or ar mored cable with th...

Page 93: ... 100 kW 135 hp A potential equaliza tion between the frames of mo tor and driven equipment is re quired Yes Well shielded Al Cu shield or armor four conductor cable three phase conductors and a PE No Yes PE WARNING If you use unshielded single core cables in an IT network make sure that the non conductive outer sheath jacket of the cables have good contact with a properly grounded conductive sur f...

Page 94: ...e of symmetrical shielded VFD cable between drive and motor s Notes Wiring method Conduit Metallic1 2 Prefer symmetrical shielded VFD cable Electrical metallic tubing Type EMT Use separate conduit run for each motor Rigid metal conduit Type RMC Do not run input power wiring and motor wiring in the same conduit Liquid tight flexible metal electrical conduit Type LFMC Conduit Non metallic2 3 Prefer ...

Page 95: ...f the joint Also bond the conduits to the drive enclosure and motor frame Use separate conduits for input power motor brake resistor and control wiring Do not run motor wiring from more than one drive in the same conduit Power cable shield If the cable shield is used as the sole protective earth PE conductor make sure that its conductivity agrees with the PE conductor requirements To effectively s...

Page 96: ...s in the same cable Signals that can be run in the same cable If their voltage does not exceed 48 V relay controlled signals can be run in the same cables as digital input signals The relay controlled signals should be run as twisted pairs Relay cable The cable type with braided metallic shield for example ÖLFLEX by LAPPKABEL Germany has been tested and approved by ABB Control panel to drive cable...

Page 97: ...t the cable trays have good electrical bonding to each other and to the grounding electrodes Aluminum tray systems can be used to improve local equalizing of potential The following figure illustrates the cable routing guidelines with an example drive Note When motor cable is symmetrical and shielded and it has short parallel runs with other cables 1 5 m 5 ft distances between the motor cable and ...

Page 98: ... separate conduits for the input power motor brake resistor optional and control cabling Use separate conduit for each motor cabling The following figure illustrates the cable routing guidelines with an example drive 1 1 1 1 3 3 3 3 3 3 2 2 2 2 Input power cabling 1 Motor cabling 2 Conduit 3 94 Guidelines for planning the electrical installation ...

Page 99: ... cable ducts Put 24 V DC and 230 V AC 120 V AC control cables in separate ducts unless the 24 V DC cable is insulated for 230 V AC 120 V AC or insulated with an insulation sleeving for 230 V AC 120 V AC 24 V DC 230 V AC 120 V AC 230 V AC 120 V AC 24 V DC Implementing short circuit and thermal overload protection Protecting the input cabling and drive in short circuits The drive is equipped with in...

Page 100: ...le motors use a separate circuit breaker or fuses for protecting each motor cable and motor against overload The drive overload protection is tuned for the total motor load It may not trip due to an overload in one motor circuit only Protecting the motor against thermal overload According to regulations the motor must be protected against thermal overload and the current must be switched off when ...

Page 101: ...ts in residual current devices Implementing the emergency stop function You can order the drive with an emergency stop function option See the appropriate option manual for more information Manual code English User s manual Option code 3AXD50000171828 Emergency stop stop category 0 option Q951 for ACS580 07 ACH580 07 and ACQ580 07 drives user s manual Q951 3AXD50000171835 Emergency Stop Category 0...

Page 102: ...sation is not needed with AC drives However if a drive is to be connected in a system with compensation capacitors installed note the following restrictions WARNING Do not connect power factor compensation capacitors or harmonic filters to the motor cables between the drive and the motor They are not meant to be used with AC drives and can cause permanent damage to the drive or themselves If there...

Page 103: ...l 3AXD50000030058 CPTC 02 ATEX certified thermistor protection module Ex II 2 GD option L537 Q971 user s manual Controlling a contactor between drive and motor The control of the output contactor depends on how you use the drive that is which motor control mode and which motor stop mode you select If you have the vector control mode and motor ramp stop selected open the contactor as follows 1 Give...

Page 104: ...ctory installed option for some cabinet installed drive types Consult ABB for more information WARNING Never connect the drive output to the electrical power network The connection may damage the drive Protecting the contacts of relay outputs Inductive loads relays contactors motors cause voltage transients when switched off It is highly recommended that inductive loads are equipped with noise att...

Page 105: ... 1 If there is double or reinforced insulation between the sensor and the live parts of the motor You can connect the sensor directly to the analog digital input s of the drive See the control cable connection instructions 2 If there is basic insulation between the sensor and the live parts of the motor You can connect the sensor to the analog digital input s of the drive All other circuits connec...

Page 106: ...or reinforced insulation between the motor live parts and the digital input of the drive See sections AI1 and AI2 as Pt100 Pt1000 Ni1000 KTY83 and KTY84 sensor inputs X1 page 147 Control unit page 139 CMOD 02 multifunction extension module external 24 V AC DC and isolated PTC interface page 307 Connecting motor temperature sensor to the drive via an option module This table shows option module typ...

Page 107: ...patible also when the module and a thermistor protection cir cuit are installed CMOD 02 No special requirement x CPTC 02 Supplying power for the auxiliary circuits The drive is equipped with an auxiliary voltage transformer which supplies for example control unit s and cooling fan s The user must supply these options from external power sources G300 G301 Cabinet heaters and or lighting 230 or 115 ...

Page 108: ...104 ...

Page 109: ...llation or maintenance work Obey the safety instructions of the drive If you ignore them injury or death or damage to the equipment can occur Attaching the device stickers on the cabinet door A multilingual device label sticker is delivered with the drive Attach the stickers in the local language on the English texts see section Door switches and lights page 51 Electrical installation 105 ...

Page 110: ...rouds in front of the terminals are removed The layout is similar for the other frame sizes L1 L2 L3 1 1 U2 V2 W2 1 1 2 3 4 5 Input power cable terminals L1 L2 L3 Motor cable terminals U2 V2 W2 Strain relief 1 PE ground terminal 2 EMI conductive cushion for grounding of the outer shields of the control cables 3 Power cable entry 4 Control cable entry 5 106 Electrical installation ...

Page 111: ...ilar for frame R11 U2 V2 W2 5 4 L1 L2 L3 1 3 6 2 Input power cable terminals L1 L2 L3 Motor cable terminals U2 V2 W2 Strain relief 1 Input power cable entry 2 PE ground terminal 3 EMI conductive cushion for grounding of the outer shields of the control cables 4 Motor cable entry 5 Control cable entry 6 Connecting the motor cable at the motor end Connect the power cables at the motor end Electrical...

Page 112: ...and motor cable WARNING Obey the safety instructions of the drive If you ignore them injury or death or damage to the equipment can occur If you are not a qualified electrical professional do not do installation or maintenance work 1 Do the steps in section Electrical safety precautions page 20 before you start the work 2 Make sure that the motor cable is disconnected from the drive output termina...

Page 113: ...age 317 and Disconnecting the ground to phase varistor frames R10 and R11 page 317 WARNING Do not install the drive with the EMC filter connected to a system that the filter is not suitable for This can cause danger or damage the drive WARNING Do not install the drive with the ground to phase varistor connected to a system that the varistor is not suitable for If you do the varistor circuit can be...

Page 114: ...ding to the diameter of the cable 4 Put the cables through the entry plate 5 Remove rubber grommets from the entry plate for the cables to be connected Cut adequate holes into the rubber grommets Slide the grommets onto the cables Slide the cables through the entry plate and attach the grommets to the holes 6 Attach the conductive sleeves to the cable shields with cable ties Tie up the unused cond...

Page 115: ...separate grounding PE cable 1a or a cable with a separate PE conductor 1b if the conductivity of the shield does not meet the requirements for the PE conductor 1 360 degree grounding is recommended if shielded cable is used Ground the other end of the input cable shield or PE conductor at the distribution board 2 Electrical installation 111 ...

Page 116: ... there is a symmetrically constructed grounding conductor on the motor cable in addition to the conductive shield connect the grounding conductor to the grounding terminal at the drive and motor ends Do not use an asymmetrically constructed motor cable Connecting its fourth conductor at the motor end increases bearing currents and causes extra wear Switch disconnector or molded case circuit breake...

Page 117: ...tors on top of it auxiliary voltage supply connectors X23 X22 and X21 Contactor control connectors X3 X6 contactor feedback connector X250 with option F250 cabinet door fan supply connector X8 and control X505 cabinet heater connector X300 with option G300 4 For drives without option E205 Remove the shrouds 4a 4b 4c and 4d To remove the shroud on the power cable terminals release the clips with a ...

Page 118: ...able lugs 7 Connect the twisted shields of the input cables and separate ground cable if present to the PE terminal of the cabinet and the phase conductors to the L1 L2 and L3 terminals 13 8 Tighten the power cable screws to the torque given in Terminal and entry data for the power cables page 209 9 Reinstall the shrouds and mounting plate Connection procedure frames R6 and R7 with options H351 an...

Page 119: ...the phase conductors to the U2 V2 and W2 terminals of the drive module 5 Connect the twisted shields of the input cables and separate ground cable if present to the PE terminal of the cabinet and the phase conductors to the L1 L2 and L3 terminals Electrical installation 115 ...

Page 120: ... for the power cables page 209 7 Reinstall the shrouds and mounting plate Connection procedure frames R8 and R9 with options H351 and H353 1 Do the steps in section Electrical safety precautions page 20 before you start the work 2 Open the cabinet door 116 Electrical installation ...

Page 121: ...d bar and the phase conductors to the U2 V2 and W2 terminals of the drive module 5 Connect the twisted shields of the input cables and separate ground cable if present to the PE terminal of the cabinet and the phase conductors to the L1 L2 and L3 terminals Electrical installation 117 ...

Page 122: ...6 Tighten the power cable screws to the torque given in Terminal and entry data for the power cables page 209 7 Reinstall the shrouds and mounting plate 118 Electrical installation ...

Page 123: ...e See section Replacing the door fan frames R10 and R11 page 166 5 Connect the twisted shields of the motor cables to the ground bar and the phase conductors to the U2 V2 and W2 terminals of the drive module 6 Connect the twisted shields of the input cables and separate ground cable if present to the PE terminal of the cabinet and the phase conductors to the L1 L2 and L3 terminals Electrical insta...

Page 124: ...for the power cables page 209 8 Reinstall the shrouds and mounting plate Connection procedure frames R10 and R11 with options H351 and H353 1 Do the steps in section Electrical safety precautions page 20 before you start the work 2 Open the cabinet door 120 Electrical installation ...

Page 125: ...e door fan mounting plate See section Replacing the door fan frames R10 and R11 page 166 4 With top entry and top exit options H351 and H353 Remove the shrouds and door fan see Replacing the door fan frames R10 and R11 page 166 Undo the mounting screws and pull the shrouds out Electrical installation 121 ...

Page 126: ...the phase conductors to the U2 V2 and W2 terminals of the drive module 6 Connect the twisted shields of the input cables and separate ground cable if present to the PE terminal of the cabinet and the phase conductors to the L1 L2 and L3 terminals 122 Electrical installation ...

Page 127: ...trol cables See chapter Control unit page 139 for the default I O connections of the drive control program The default I O connections can be different with some hardware options see the circuit diagrams delivered with the drive for the actual wiring Connect the cables as described under Overview of control cable connection procedure page 124 Electrical installation 123 ...

Page 128: ...y stop push buttons options Q951 and Q963 page 132 Connecting the Safe torque off circuit page 133 Connecting external power supply wires for the cabinet heater option G300 page 133 Grounding the outer shields of the control cables at the cabinet entry Ground the outer shields of all control cables 360 degrees at the EMI conductive cushions as follows example constructions are shown below the actu...

Page 129: ... Note 2 If the outer surface of the shield is non conductive Cut the shield at the midpoint of the bare part Be careful not to cut the conductors or the grounding wire if present Turn the shield inside out to expose its conductive surface Cover the turned shield and the stripped cable with copper foil to keep the shielding continuous Electrical installation 125 ...

Page 130: ... group to avoid unnecessary crossing of cables inside the cabinet 3 Sort the cables in each group according to size 4 Group the cables for each grommet as follows ensuring that each cable has a proper contact to the cushions on both sides Max number of cables per grommet Cable diameter in mm 4 13 3 17 2 25 1 25 5 Arrange the bunches according to size from thickest to the thinnest between the EMI c...

Page 131: ...6 If more than one cable go through a grommet seal the grommet by applying Loctite 5221 inside the grommet Electrical installation 127 ...

Page 132: ... Routing the control cables inside the cabinet The route of the control cables is shown below in frame R9 The route is similar for frames R6 R7 and R8 X504 L504 128 Electrical installation ...

Page 133: ...Electrical installation 129 ...

Page 134: ...The route of the control cables for frames R10 and R11 is shown below X504 L504 130 Electrical installation ...

Page 135: ...as possible Twisting the wire with its return wire reduces disturbances caused by inductive coupling Note Leave slack to the control wires to make it possible to lift the control unit mounting plate a little when the drive module is replaced Ground the pair cable shields and all grounding wires to the grounding clamp Electrical installation 131 ...

Page 136: ...951 and Q963 See the circuit diagrams delivered with the drive for connecting the emergency stop circuit and the user manuals of the options Frames R6 R9 Internal connections 1 2 3 4 5 6 7 8 9 10 X951 6 1 2 1 3 2 3 4 5 7 Emergency stop push button on the cabinet door 1 Emergency stop push button on the cabinet door 2 Emergency stop circuit 3 Emergency stop reset button on the cabinet door 4 Emerge...

Page 137: ...nction_en xml For drives with options Q951 and Q963 connect the Safe torque off circuit to terminal block X969 not to the control unit STO terminals Customer connections B 1 2 3 4 5 X969 A B 1 2 3 4 5 1 2 3 4 Internal connections A STO OUT1 1 STO OUT1 1 STO IN1 2 STO IN1 2 STO IN2 3 STO IN2 3 STO OUT2 4 STO OUT2 4 STO INTERNAL 5 Remove bridges 1 2 and 3 4 if there is an external Safe torque off fu...

Page 138: ...iring of the cabinet heater heater off fault contact open Frames R10 R11 1 3 XPE95 1 L N Q95 PE X300 2 1 Setting the voltage range of the auxiliary control voltage transformer T21 Connect the power supply wires of the auxiliary control voltage transformer according to the power network voltage 134 Electrical installation ...

Page 139: ...anel holder or platform or by using an Ethernet eg Cat 5e networking cable 2 Remove the USB connector cover on the front of the control panel 3 Connect an USB cable Type A to Type Mini B between the USB connector on the control panel 3a and a free USB port on the PC 3b 4 The panel will display an indication whenever the connection is active 5 See the documentation of the PC tool for setup instruct...

Page 140: ...ical safety precautions page 20 before you start the work Option slot 2 I O extension modules 1 Put the module carefully into its position on the control unit 2 Tighten the mounting screw 3 Tighten the grounding screw CHASSIS to 0 8 N m 7 lbf in The screw grounds the module It is necessary for fulfilling the EMC requirements and for correct operation of the module 1 2 3 136 Electrical installation...

Page 141: ...CHASSIS to 0 8 N m 7 lbf in The screw tightens the connections and grounds the module It is necessary for fulfilling the EMC requirements and for correct operation of the module 1 2 Wiring the optional modules See the appropriate option module manual or for I O options the appropriate chapter in this manual Electrical installation 137 ...

Page 142: ...138 ...

Page 143: ...7 Control unit Contents of this chapter This chapter contains the default I O connection diagram descriptions of the terminals and technical data for the drive control unit CCU 24 Control unit 139 ...

Page 144: ...s 13 18 STO Safe torque off connection Reserved for internal use with options Q951 and Q963 34 38 Internal air temperature NTC sensor connection AIR IN TEMP Internal fan 2 connection FAN2 Internal fan 1 connection FAN1 Panel port control panel con nection wired at the factory to the control panel X12 Reserved to internal use X15 EFB EIA RS 485 fieldbus connector Bias resistor switch BIAS End termi...

Page 145: ... Start 1 15 DI3 Not configured 16 DI4 Constant frequency speed selection 3 17 Not configured DI5 18 Not configured DI6 X6 X7 X8 Not configured 19 RO1C Relay outputs 20 RO1A 21 RO1B Ready run 250 V AC 30 V DC 2 A 22 RO2C 23 RO2A 24 RO2B Running 250 V AC 30 V DC 2 A 25 RO3C 26 RO3A 27 RO3B X5 Fault 1 250 V AC 30 V DC 2 A 29 B Embedded fieldbus 30 A 31 DGND S4 TERM Embedded fieldbus EFB EIA 485 S5 BI...

Page 146: ... at the cabinet entry 6 With option E205 in frames R10 and R11 digital input DI6 is reserved for internal overtem perature supervison of the cabinet See section DI6 for internal overtemperature supervision with option E205 in frames R10 and R11 page 142 7 WARNING Connect external AC power supply 24 V AC to control unit connectors 40 and 41 If you connect it to connector AGND DGND or SGND the power...

Page 147: ... and NPN configurations for digital inputs PNP configurations with option L504 Internal and external 24 V power supply connections with option L504 for PNP configuration are shown below External 24 V power supply Internal 24 V power supply PNP connection source PNP connection source X50 1 X504 18 24 V DC 0 V DC 10 24V 11 DGND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 10 24V 11 DGND 12 DCOM...

Page 148: ... below External 24 V power supply Internal 24 V power supply PNP connection source PNP connection source X 24 V DC 0 V DC 10 24V 11 DGND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 10 24V 11 DGND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 X WARNING Do not connect the 24 V AC cable to the control board ground when the control board is powered using an external 24 V AC supply NPN config...

Page 149: ...n when the drive or anoth er device is the first or last unit on the link TERM S4 Bus terminated TERM ON Bias off default BIAS ON Switches on the biasing voltages to the bus One and only one device preferably at the end of the bus must have the bias on BIAS S5 Bias on BIAS ON Additional information on I O connections Connection for obtaining 0 10 V from analog output 2 AO2 To obtain 0 10 V from an...

Page 150: ...t is shown below The sensor is supplied through its current output and the drive feeds the supply voltage 24 V DC Thus the output signal must be 4 20 mA not 0 20 mA 4 20 mA P I AI2 AGND 24V DGND OUT DI5 as frequency input For setting the parameters for the digital frequency input see the firmware manual DI6 as PTC input If DI6 is used as a PTC input see firmware manual for how to set parameters ac...

Page 151: ... to V volt in parameter group 12 Standard AI 2 Select the excitation mode in parameter group 13 Standard AO 3 WARNING As the inputs pictured above are not insulated according to IEC 60664 the connection of the motor temperature sensor requires double or reinforced insulation between motor live parts and the sensor If the assembly does not fulfill this requirement the I O board terminals must be pr...

Page 152: ...equency 16 kHz Symmetrical signal duty cycle D 0 50 Hardware filtering 0 04 ms digital filtering 2 ms sampling Note DI6 is not supported in the NPN configuration PTC mode PTC thermistor can be connected between DI6 and 24 V DC 1 5 kohm 1 low temperature 4 kohm 0 high temperature open circuit 0 high temperature DI6 is not a reinforced double insulated input Connecting the motor PTC sensor to this i...

Page 153: ...ccuracy 1 24 V DC logic levels 0 5 V 1 13 V Rin 2 47 kohm Terminal size 0 14 2 5 mm2 Safe torque off STO inputs IN1 and IN2 Term 37 and 38 Connector pitch 5 mm wire size 2 5 mm2 Physical layer EIA 485 Cable type Shielded twisted pair cable with twisted pair for data and a wire or pair for signal ground nominal impedance 100 165 ohms for example Belden 9842 Transmission rate 9 6 115 2 kbit s Termin...

Page 154: ...5 1 First edition Functional insulation IEC EN 61800 5 1 2007 UL 61800 5 1 First edition The terminals on the control board fulfill the Protective Extra Low Voltage PELV requirements EN 50178 There is reinforced insu lation between the user terminals which only accept ELV voltages and terminals that accept higher voltages relay outputs Note There is functional insulation also between the individua...

Page 155: ...4V 11 DGND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 X6 X7 X8 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X5 29 B 30 A 31 DGND X4 34 OUT1 35 OUT2 36 SGND 37 IN1 38 IN2 X10 40 24VAC DC in 41 24VAC DC in Slot 1 Slot 2 Jumper installed at factory Control unit 151 ...

Page 156: ...152 ...

Page 157: ... ignore them injury or death or damage to the equipment can occur If you are not a qualified electrical professional do not do installation or maintenance work WARNING Stop the drive and do the steps in section Electrical safety precautions page 20 before you start the work Make sure that The ambient operating conditions meet the drive ambient conditions specification and enclosure rating IP code ...

Page 158: ...d the conductor is connected to the correct terminal and the terminal is tightened to the correct torque Proper grounding has also been measured according to the regulations The motor cable is connected to the correct terminals the phase order is correct and the terminals are tightened to the correct torque The motor cable is routed away from other cables No power factor compensation capacitors ar...

Page 159: ...y Start up procedure Action Safety WARNING Obey the safety instructions during the start up procedure See chapter Safety instruc tions page 17 Basic checks with no voltage connected Check the mechanical and electrical installation of the drive See Installation check list page 153 Connecting voltage to the input terminals and auxiliary circuit Note Before you close the door make sure that the main ...

Page 160: ...erform the first start of the drive and motor Stop the motor and drive Drives with a fieldbus adapter module optional Set the fieldbus parameters Activate the appropriate assistant in the control program or see the user s manual of the fieldbus adapter module and the drive firmware manual Not all control programs include assistants Check that the communication works between the drive and the PLC O...

Page 161: ...pter This chapter describes the fault tracing possibilities of the drive Warning and fault messages See the firmware manual for the descriptions causes and remedies of the drive control program warning and fault messages Fault tracing 157 ...

Page 162: ...158 ...

Page 163: ...he assumption that the equipment is operated within the specified ratings and ambient conditions ABB recommends annual drive inspections to ensure the highest reliability and optimum performance Note Long term operation near the specified maximum ratings or ambient conditions may require shorter maintenance intervals for certain components Consult your local ABB Service representative for addition...

Page 164: ...Component 18 15 12 9 6 3 Cooling Main cooling fans R R Main cooling fans frames R6 to R11 Auxiliary cooling fans R R Auxiliary cooling fan for circuit boards frames R6 to R9 R R Second auxiliary cooling fan frames R8 to R9 R R Circuit board compartment cooling fans frames R10 and R11 Cabinet cooling fans R R Cabinet cooling fan door frames R6 to R9 R R Cabinet cooling fan 50 Hz internal door IP54 ...

Page 165: ...t door 3 Clean the interior of the cabinet Use a vacuum cleaner and a soft brush 4 Clean the air inlets of the fans and air outlets of the modules top 5 Clean the air inlet gratings if any on the door 6 Close the door Cleaning the air inlet door meshes IP42 UL Type 1 Filtered Check the dustiness of the air inlet meshes If the dust cannot be removed by vacuum cleaning from outside through the grati...

Page 166: ...Replacing the air filters IP54 UL Type 12 Check the air filters and replace if necessary 162 Maintenance ...

Page 167: ...pull it away from the door 4 Remove the air filter mat 5 Place the new filter mat in the grating the metal wire side facing the door 6 Reinstall the grating in reverse order 3 Outlet roof filters IP54 UL Type 12 1 Remove the front and back gratings of the fan cubicle by lifting them upwards 2 Remove the air filter mat 3 Place the new filter mat in the grating 4 Reinstall the gratings in reverse or...

Page 168: ... drive module frames R6 R9 page 174 3 Undo the attaching screws of the handle plate of the drive module 4 Remove the handle plate 5 Vacuum the interior of the heatsink from the opening 6 Blow clean compressed air not humid or oily upwards from the opening and at the same time vacuum from the top of the drive module 7 Reinstall the handle plate 8 Install the drive module back into the cabinet Fans ...

Page 169: ...4 Undo the two mounting screws of the fan 5 Install the new fan in reverse order 3 4 4 Replacing the cabinet fan frames R6 R9 Applicability For drives without any of these options F250 L537 B055 Q951 Q963 Q971 and G300 WARNING Obey the instructions in chapter Safety instructions If you ignore them injury or death or damage to the equipment can occur 1 Stop the drive and do the steps in section Ele...

Page 170: ...can occur 1 Stop the drive and do the steps in section Electrical safety precautions page 20 before you start the work 2 Open the cabinet door 3 Unplug the connector of the fan power supply at the front of the mounting plate 4 Pull the mounting plate outwards somewhat and unplug the connectors at the back of the mounting plate 5 Remove the mounting plate 6 Undo the fan assembly mounting screws 7 R...

Page 171: ...Maintenance 167 ...

Page 172: ...s in section Electrical safety precautions page 20 before you start the work 2 Open the cabinet door 3 Undo the fastening screws a of the fan mounting plate 4 Pull the mounting plate outwards and unplug the power supply cable b of the fan behind the mounting plate 5 Remove the fan mounting plate 6 Undo the mounting screws and nuts of the fan and take it out of the mounting plate 7 Install the new ...

Page 173: ...quipment can occur 1 Stop the drive and do the steps in section Electrical safety precautions page 20 before you start the work 2 Open the cabinet door 3 Remove the drive module from the cabinet as described in section Replacing the drive module frames R6 R9 page 174 4 Remove the two mounting screws of the fan mounting plate at the bottom of the drive module Maintenance 169 ...

Page 174: ...or death or damage to the equipment can occur 1 Stop the drive and do the steps in section Electrical safety precautions page 20 before you start the work 2 Open the cabinet door 3 Remove the drive module from the cabinet as described in section Replacing the drive module frames R6 R9 page 174 4 Undo the two mounting screws of the fan mounting plate at the bottom of the drive module 5 Turn the mou...

Page 175: ...ule out of the cabinet as described in section Replacing the drive module frames R10 and R11 page 182 4 Open the support legs of the pedestal 5 Undo the two screws that fasten the fan assembly plate 6 Tilt the fan assembly plate down 7 Disconnect the power supply wires of the fans 8 Remove the fan assembly from the drive module 9 Undo the fastening screws of the fan s and remove the fan s from the...

Page 176: ...death or damage to the equipment can occur 1 Stop the drive and do the steps in section Electrical safety precautions page 20 before you start the work 2 Open the cabinet door 3 Unplug fan power supply wires from the drive 4 Release the retaining clips 5 Lift the fan off 6 Install the new fan in reverse order Note Make sure that the arrow on the fan points up 172 Maintenance ...

Page 177: ...3 4 Maintenance 173 ...

Page 178: ...astening screw of the fan enclosure 5 Unplug the power supply cable of the fan 6 Install the new fan in reverse order 7 Reset the counter if used in parameter 05 04 Fan on time counter in the control program 4 3 Replacing the drive module frames R6 R9 This replacing procedure requires preferably two persons a set of screw drivers with extension bar and a torque wrench chains for securing the modul...

Page 179: ...attach the sliding rails 3 a Remove the sliding rails 2 pcs from the left hand side cabinet frame 3 b Undo the four screws from the top horizontal studs 3 c Attach the left hand side sliding rail to the horizontal stud with the removed screws 3 d Attach the right hand side sliding rail to the horizontal stud with the removed screws WARNING Check that the stopping screws 3e at the ends of the studs...

Page 180: ... 3c 3e Torx M6x16 Torx M6x16 4 Unplug the wires connected to the mounting plate connectors if present 5 Remove the mounting plate four screws 6 Remove the shroud two screws 7 Remove the shroud on the power cable connection terminals 176 Maintenance ...

Page 181: ...les from the control unit 9 For drives with additional I O terminal block option L504 disconnect the upper terminals and remove any fastening Move the wires aside before you lift the module out Note Mark the wires for reconnection Maintenance 177 ...

Page 182: ...wires from the control unit Note Mark the wires for reconnection 1 1 For drives with line contactor option F250 disconnect the input power cables from the output of the contactor 12 Disconnect the input power cable conductors and motor cable conductors from the drive module terminals 178 Maintenance ...

Page 183: ...ve module with chains from the lifting eyes 14 Undo the mounting screws of the flange 15 Slide the drive module forwards along the sliding bars 16 Lift the module out of the cabinet with a lifting device Maintenance 179 ...

Page 184: ...14 13 15 16 17 Remove the flange 180 Maintenance ...

Page 185: ...M6 nut 6 N m 4 5 lbf ft M6 10 T30 6 N m 4 5 lbf ft Combiscrew M6 25 T25 lbf ft M6 nut 6 N m 4 5 lbf ft 18 Install the new module in reverse order Maintenance 181 ...

Page 186: ...ench with an extension bar of 500 mm 20 in chains for securing the module during the installation The drawings show frame R10 The details in frame R11 are slightly different 1 Stop the drive and do the steps in section Electrical safety precautions page 20 before you start the work 2 Open the cabinet door 3 Remove the shrouds 4 Unplug the quick connectors at the top and bottom of the control unit ...

Page 187: ...3 4 5 6 Remove the mounting plate Maintenance 183 ...

Page 188: ...6 7 Disconnect the drive module input busbars with a torque wrench withn an extension bar of 500 mm 20 in Combi screw M12 70 N m 52 lbf ft 184 Maintenance ...

Page 189: ...8 Disconnect the drive module output busbars M12 70 N m 52 lbf ft 7 8 Maintenance 185 ...

Page 190: ...9 Remove the shroud Undo the screws that attach the drive module to the cabinet at the top and behind the front support legs 186 Maintenance ...

Page 191: ... with two screws 1 1 Attach the drive module lifting lugs to the cabinet lifting lug with chains 12 Pull the drive module carefully out of the cabinet preferably with help from another person 13 Install the new module in reverse order Maintenance 187 ...

Page 192: ...ch with an extension bar of 500 mm 20 in chains for securing the module during the installation The drawings show frame R10 The details in frame R11 are slightly different 1 Stop the drive and do the steps in section Electrical safety precautions page 20 before you start the work 2 Open the cabinet door 3 Remove the shrouds and the additional IP54 fan 4 Unplug the quick connectors at the top and b...

Page 193: ...4 5 3 6 Remove the mounting plate Maintenance 189 ...

Page 194: ...6 7 Disconnect the drive module input busbars with a torque wrench withn an extension bar of 500 mm 20 in Combi screw M12 70 N m 52 lbf ft 190 Maintenance ...

Page 195: ...8 Disconnect the drive module output busbars M12 70 N m 52 lbf ft 7 8 Maintenance 191 ...

Page 196: ...9 Remove the shroud Undo the screws that attach the drive module to the cabinet at the top and behind the front support legs 192 Maintenance ...

Page 197: ...10 Attach the extraction ramp to the cabinet base with two screws 1 1 Attach the drive module lifting lugs to the cabinet lifting lug with chains Maintenance 193 ...

Page 198: ... unit and an input cable fuse failure or a fault trip If you think that any capacitors in the drive have failed contact ABB Reforming the capacitors The capacitors must be reformed if the drive has not been powered either in storage or unused for a year or more The manufacturing date is on the type designation label For information on reforming the capacitors see Capacitor reforming instructions 3...

Page 199: ...d do the steps in section Electrical safety precautions page 20 before you start the work 2 Open the cabinet door 3 Remove the shrouding from in front of the fuses 4 Slacken the nuts of the headless screws of the fuses so that you can slide out the fuse blocks Make a note of the order of the washers on the screws 5 Remove the screws nuts and washers from the old fuses and attach them to the new fu...

Page 200: ...ch the display window Replacing the battery The instructions below describe how to replace the battery that powers the real time clock of the control panel 1 Turn the lid on the back of the control panel counter clockwise until the lid opens 2 Remove the battery gently 3 Replace the battery with a new CR2032 battery The battery holder has grip nails First slide the battery and then press on the ot...

Page 201: ...elow The symbols are described in section Definitions page 199 IEC RATINGS Output ratings Input rating Frame size ACQ580 07 Heavy duty use Light duty use Nominal ratings PHd IHd PLd ILd PN Sn I2 Imax I1 kW A kW A kW kVA A A A Un 400 V 55 105 75 138 75 100 145 178 145 R6 0145A 4 75 145 90 161 90 117 169 247 169 R7 0169A 4 90 169 110 196 110 143 206 287 206 R7 0206A 4 110 206 132 234 132 170 246 350...

Page 202: ...put rating Frame size ACQ580 07 Heavy duty use Light duty use Nominal ratings PHd IHd PLd ILd Pn Sn I2 Imax I1 hp A hp A hp kVA A A A Un 480 V 75 96 100 124 100 124 178 124 R6 0124A 4 100 124 125 156 117 156 247 156 R7 0156A 4 125 156 150 180 143 180 287 180 R7 0180A 4 150 180 200 240 170 240 350 240 R8 0240A 4 150 240 200 260 203 260 418 260 R8 0260A 4 250 302 300 361 251 361 542 361 R9 0361A 4 3...

Page 203: ...ute every 10 minutes Continuous rms output current allowing 25 overload for 1 minute every 10 minutes Continuous rms output current allowing 40 overload for 1 minute every 10 minutes Typical motor power in heavy duty use PHd Note 1 The ratings apply at an ambient temperature of 40 C 104 F Note 2 To achieve the rated motor power given in the table the rated current of the drive must be higher than ...

Page 204: ...lculated by multiplying the current given in the rating table by the derating factor k T 1 00 0 90 40 C 104 F 50 C 122 F k 0 80 35 C 95 F 0 85 0 95 Altitude derating At altitudes from 1000 to 2000 m 3300 to 6561 ft above sea level the derating is 1 for every 100 m 328 ft Multiply the output current given in Ratings page 197 by the coefficient value given in this table Coeffficient Frame 4000 m 131...

Page 205: ...de derating curves are shown below Installation site altitude 1500 m 1000 m 25 C 30 C 77 F 86 F 40 C 104 F 35 C 95 F 20 C 68 F 3300 ft 4921 ft 2000 m 6562 ft 2500 m 8202 ft 3000 m 9842 ft 3500 m 11429 ft 4000 m 13123 ft 1 00 0 95 0 85 0 90 0 80 Ambient temperature Deratings for special settings in the drive control program If you change the minimum switching frequency with parameter 97 02 Minimum ...

Page 206: ... current A ACQ580 07 Size Type Mersen Type Buss mann V A2s A Un 400 V 1 J320375C 170M3816D 690 31000 250 145 0145A 4 1 J320375C 170M3816D 690 31000 250 169 0169A 4 1 N320379C 170M3817D 690 52000 315 206 0206A 4 2 H300065A 170M5408 690 79000 400 246 0246A 4 2 S1046930K 170M5410 690 155000 500 293 0293A 4 3 X300078C 170M6410 690 210000 630 363 0363A 4 3 Y300079C 170M6411 690 300000 700 430 0430A 4 3...

Page 207: ...46961F 170M6417 690 2450000 1400 880 0880A 4 Notes Fuses with a higher current rating than specified must not be used 1 Fuses from other manufacturers can be used if they meet the ratings and the melting curve of the fuse does not exceed the melting curve of the fuse mentioned in the table 2 Technical data 203 ...

Page 208: ...0124A 4 P300002C 1 170M3416 J C235890A HSJ 300 DFJ 300 600 300 156 0156A 4 P300002C 1 170M4410 J C235890A HSJ 300 DFJ 300 600 300 180 0180A 4 G1046920K 2 170M4410 2 H300065A 170M5408 690 400 240 0240A 4 H300065A 2 170M5408 2 S1046930K 170M5410 690 500 260 0260A 4 S1046930K 3 170M5410 3 X300078C 170M6410 690 630 361 0361A 4 X300078C 3 170M6411 3 Y300079C 170M6411 690 700 414 0414A 4 Y300079C 3 170M...

Page 209: ...0 Bussmann 600 350 240 0240A 4 T JJS 400 Bussmann 600 400 260 0260A 4 T JJS 500 Bussmann 600 500 361 0361A 4 T JJS 600 Bussmann 600 600 414 0414A 4 T JJS 600 Bussmann 600 600 483 0505A 4 L A4BY800 Ferraz 600 800 573 0585A 4 L A4BY800 Ferraz 600 800 623 0650A 4 L A4BY800 Ferraz 600 800 705 0725A 4 L A4BY900 Ferraz 600 900 807 0820A 4 L A4BY1000 Ferraz 600 1000 807 0880A 4 Notes Fuses with a higher ...

Page 210: ...43 R6 485 26 50 16 93 84 43 R7 562 26 50 20 87 84 43 R8 606 26 50 20 87 84 43 R9 904 27 48 32 68 84 43 R10 904 27 48 32 68 91 14 R10 op tion B055 970 27 48 32 68 84 43 R11 970 27 48 32 68 91 14 R11 op tion B055 Free space requirements Free space requirements for cooling are given below Above Side Front in mm in mm in mm 15 75 400 5 91 150 measured from the base plate of the cabinet top 400 mm 15 7...

Page 211: ... connection terminals see Terminal and entry data for the power cables page 209 US 2 IEC 1 Frame size ACQ580 07 Cu cable type Al cable type Cu cable type AWG kcmil per phase mm2 mm2 Un 400 V 3 0 3 120 3 95 R6 0145A 4 250 MCM 3 150 3 120 R7 0169A 4 300 MCM 3 240 3 150 R7 0206A 4 2 2 0 2 3 95 2 3 70 R8 0246A 4 2 3 0 2 3 120 2 3 95 R8 0293A 4 2 250 MCM 2 3 185 2 3 120 R9 0363A 4 2 300 MCM 2 3 240 2 3...

Page 212: ...type trays one on top of the other ambient temperature 30 C PVC insulation surface temperature 70 C EN 60204 1and IEC 60364 5 52 2001 For other conditions size the cables according to local safety regulations appropriate input voltage and the load current of the drive 2 The cable sizing is based on NEC Table 310 16 for copper wires 75 C 167 F wire insulation at 40 C 104 F ambient temperature Not m...

Page 213: ...470 800 0260A 4 68 5868 765 1300 824 1400 0361A 4 68 7600 765 1300 824 1400 0414A 4 72 8353 1118 1900 1118 1900 0505A 4 72 9471 1118 1900 1118 1900 0585A 4 72 11200 1118 1900 1118 1900 0650A 4 72 11386 1413 2400 1413 2400 0725A 4 72 13725 1413 2400 1413 2400 0820A 4 71 15300 1542 2620 1542 2620 0880A 4 Terminal and entry data for the power cables There are two in frames R6 to R9 or four in frames ...

Page 214: ...ize does not necessarily have enough current capability for full load Make sure the installation complies with local laws and regulations IEC With option E205 Input and motor cable terminal bolt sizes maximum accepted wire sizes per three phases and tightening torques are given below PE grounding L1 L2 L3 U2 V2 W2 Frame size Tightening torque N m Bolt size mm2 Tightening torque N m Bolt size Max w...

Page 215: ...1 Note Minimum wire size does not necessarily have enough current capability for full load Make sure the installation complies with local laws and regulations 2 01 246A 4 2 1 0 01 293A 4 2 3 0 US With option E205 Input and motor cable terminal bolt sizes maximum accepted wire sizes per three phases and tightening torques are given below PE grounding L1 L2 L3 U2 V2 W2 Frame size Tightening torque l...

Page 216: ...of bottom and top entry and exit options look the connection points from the bottom entry and exit and top entry and exit drawings Frame R6 Input and motor cable terminal dimensions bottom entry and exit switch fuse OS250 DET A 212 Technical data ...

Page 217: ...Frame R6 Input and motor cable terminal dimensions bottom entry and exit switch fuse OS400 DET A Technical data 213 ...

Page 218: ...Frame R6 Input and motor cable terminal dimensions option F289 DET A 214 Technical data ...

Page 219: ...Frames R6 and R7 Input and motor cable terminal dimensions bottom entry and exit switch fuse OS250 du dt filter option E205 Technical data 215 ...

Page 220: ...Frames R6 and R7 Input and motor cable terminal dimensions bottom entry and exit switch fuse OS400 du dt filter option E205 216 Technical data ...

Page 221: ...Frames R6 and R7 Input and motor cable terminal dimensions bottom entry and exit options F289 and E205 Technical data 217 ...

Page 222: ...Frame R7 Input and motor cable terminal dimensions bottom entry and exit switch fuse OS250 DET A 218 Technical data ...

Page 223: ...Frame R7 Input and motor cable terminal dimensions bottom entry and exit switch fuse OS400 DET A Technical data 219 ...

Page 224: ...Frame R7 Input and motor cable terminal dimensions bottom entry and exit option F289 220 Technical data ...

Page 225: ...Frames R6 and R7 Input and motor cable terminal dimensions top entry and exit options H351 and H353 Technical data 221 ...

Page 226: ...Frame R8 Input and motor cable terminal dimensions bottom entry and exit switch disconnector OT400 DET A 222 Technical data ...

Page 227: ...Frame R8 Input and motor cable terminal dimensions bottom entry and exit switch disconnector OT400 du dt filter option E205 Technical data 223 ...

Page 228: ...Frame R8 Input and motor cable terminal dimensions bottom entry and exit option F289 224 Technical data ...

Page 229: ...Frame R9 Input and motor cable terminal dimensions bottom entry and exit switch disconnector OT630 DET A Technical data 225 ...

Page 230: ...Frame R9 Input and motor cable terminal dimensions bottom entry and exit switch disconnector OT630 du dt filter option E205 226 Technical data ...

Page 231: ...Frames R8 and R9 Input and motor cable terminal dimensions top entry and exit options H351 and H353 Technical data 227 ...

Page 232: ...Frames R8 and R9 Input and motor cable terminal dimensions bottom entry and exit options F289 and E205 228 Technical data ...

Page 233: ...Frame R9 Input and motor cable terminal dimensions option F289 Technical data 229 ...

Page 234: ...W2 L1 L2 L3 0 11 0 tj e e N t 013 tj 3LILI L1 L2 L 0 1 3 W2 V2 U2 182 tj 276 0 l PE I 01J 8pcs 0 0 C O O O O Cl MS 4pcs 276 10 86 190 7 48 103 4 05 323 12 71 600 23 62 42 1 65 1 65 1 65 24 17 375 14 76 0 51 800 31 50 78 74 13 54 3 24 23 74 0 51 0 51 1 65 86 3 38 7 16 10 86 1 75 230 Technical data ...

Page 235: ...option E205 276 _ 190 L1 L2 L3 U2 V2 W2 I I I 621 197 332 PE 375 i I 800 l 0 0 0 I I 0 s j s j E E PE I 42 s 1 s 1 n U2 V2 W2 o c o 600 I I N CX 10 86 7 48 4 05 2 44 7 75 13 07 14 76 78 74 31 5 13 55 0 51 4 25 1 65 1 65 1 73 1 73 23 74 3 24 23 62 17 32 0 51 Technical data 231 ...

Page 236: ... _UJ__ 205 318 44 34 LO L2 L3 C C C C C C C C 11 6 o o o I I 800 0 0 0 N LO n LO E E 165 W2 PE 300 I L1 L2 L3 LO 13 0 a 13 4pcs 0 600 I 6 50 1 65 1 75 0 51 4 68 8 07 12 51 78 74 60 43 1 73 1 33 18 03 0 51 0 51 5 51 21 45 2 75 3 15 5 90 9 68 13 42 11 81 0 51 23 62 3 15 31 5 232 Technical data ...

Page 237: ...0 276 190 U2 V2 W2 L1 L2 L3 0 0 344 L2 L b13 W2 V2 U2 sf i sf H N 13 sf 86 182 323 42 sf 276 D D LD 375 PE I PE b13 8pcs M5 4pcs I 800 I I 600 I 12 71 7 48 4 05 1 65 10 86 1 65 1 73 14 76 24 17 31 5 0 51 0 51 1 65 0 51 3 24 23 62 23 62 3 38 7 16 10 86 1 75 23 74 78 74 13 54 Technical data 233 ...

Page 238: ...1 L2 L3 U2 V2 0 0 C i 0 tj J tj 1 3 32 3 375 EL l i 800 j 0 0 0 I W2 I tj r E 348 L1 L2 13 W2 V2 U2 s j 86 42 rn2 276 L PE 13 Spcs MS 4pcs 600 L U N J 10 86 7 48 4 09 12 71 1 65 0 51 1 65 28 90 14 76 1 73 31 5 23 62 0 51 1 65 13 70 78 74 0 51 1 75 29 64 3 24 3 38 7 16 10 86 234 Technical data ...

Page 239: ...6 _ 190 L1 L2 L3 U2 V2 W2 62 I I I 197 I 332 375 I PE l I 800 E E l 0 0 0 0 LD PE 0 0 M5 I 348 V2 W2 1 13 8pcs 4pcs 600 L2 L 13 LD s j s j 42 LD r LD N OCl 10 86 7 48 4 09 2 44 7 75 13 07 14 76 31 5 78 74 13 70 4 25 1 65 1 65 1 75 0 51 1 75 0 51 0 51 23 22 3 24 23 62 29 64 Technical data 235 ...

Page 240: ...c C C 20 i 318 34 LO I LO L2 L3 c co c c c c c c c c 0 OCJ 0 1 r 13 4pcs _ IT II 6 O O O I I I 800 0 0 0 I LO n LO E E 165 PE I W2 0 OCJ 13 4pcs 600 I 6 49 4 68 8 07 12 51 3 41 1 65 1 75 0 51 78 74 1 73 60 43 1 33 2 14 0 51 3 14 2 75 23 93 0 51 5 51 31 5 23 62 11 81 0 51 5 90 9 68 13 42 236 Technical data ...

Page 241: ...80 0 0 N 196 1 L 2 U2 V2 W2 L3 0 N 0 tj 348 L2 L 13 W2 V2 U2 tj tj N 13 tj 86 182 323 42 276 r r LD 375 PE I PE N 13 8pcs CD M5 4pcs I 800 I I 600 I 11 02 7 71 4 33 1 73 12 71 0 51 1 65 1 65 78 74 28 90 14 76 31 5 13 70 0 51 1 73 3 38 7 16 10 86 1 65 29 64 0 51 3 24 23 62 Technical data 237 ...

Page 242: ... AC 4A X300 Solid wire 0 14 4 mm2 28 12 AWG Stranded wire 0 08 2 5 mm2 28 14 AWG 24V DC X951 Solid wire 0 14 4 mm2 28 12 AWG Stranded wire 0 08 2 5 mm2 28 14 AWG 24V DC X969 Solid wire 0 14 4 mm2 28 12 AWG Stranded wire 0 08 2 5 mm2 28 14 AWG 24V DC X3 Solid wire 0 14 4 mm2 28 12 AWG Stranded wire 0 08 2 5 mm2 28 14 AWG 230V AC 24V DC 2A X504 Solid wire 0 2 2 5 mm2 24 12 AWG Stranded wire with fer...

Page 243: ... of nominal frequency Frequency f1 Max 3 of nominal phase to phase input voltage Imbalance 0 98 at nominal load Fundamental power factor cos phi1 Motor connection data Asynchronous AC induction motors permanent magnet synchronous motors Motor types 0 to U1 3 phase symmetrical This is indicated in the type designation label as typical output voltage level 3 0 U1 Umax at the field weak ening point V...

Page 244: ...tion B054 IP54 option B055 Degrees of protection IEC EN 60529 UL Type 1 standard UL Type 1 option B054 UL Type 12 option B055 For indoor use only Enclosure types UL50 III except for auxiliary power connections fan control heating lighting etc which are category II Overvoltage category IEC EN 60664 1 I Protective class IEC EN 61800 5 1 240 Technical data ...

Page 245: ...y No condensation allowed Maximum allowed relative humidity is 60 in the presence of corrosive gases IEC 60721 3 2 1997 IEC 60721 3 1 1997 IEC EN 60721 3 3 2002 Contamination IEC 60721 3 x Class 2C2 Class 1C2 Class 3C2 Chemical gases Class 2S2 Class 1S3 packing must support this oth erwise 1S2 Class 3S2 No conduct ive dust allowed Solid particles 60 to 106 kPa 0 6 to 1 05 atmospheres 70 to 106 kPa...

Page 246: ...yester thermosetting powder coating on visible surfaces color RAL 7035 and RAL 9017 Package Vertical package For frames R10 and R11 Cabinets are attached to the pallet with screws and braced at the top to the package walls against swaying inside the package Package elements are attached to each other with screws Timber polyethylene sheet thickness 0 15 mm stretch film thickness 0 023 mm PP tape PE...

Page 247: ...ps Standard package For land and air transport when planned storage time is less than 2 months or when storage can be arranged in clean and dry conditions less than 6 months Two packages can be stacked and transported horizontally Plywood wet strength heavy duty cardboard or plywood with special request VCI sheet film PE thickness 0 10 mm VCI stretch film PE thickness 0 04 mm VCI emitter bags PP t...

Page 248: ...0HC 8 Plastic and wood Standard 43 30 45 27 100 39 R10 R11 At least 40HC 9 Plywood P912 P929 43 30 56 30 100 39 R10 R11 Plywood over the nor mal pack aging See also section Package page 242 Package weights P912 P929 Standard Frame size lb kg lb kg 463 210 463 210 R6 485 220 485 220 R7 4 Smaller containers do not have sufficient height 5 Smaller containers do not have sufficient height 6 All contai...

Page 249: ... 2008 EN 60204 1 2006 AC 2010 Provisions for compliance The final assembler of the machine is respons ible for installing emergency stop device Degrees of protection provided by enclosures IP code IEC 60529 1989 EN 60529 1991 Insulation coordination for equipment within low voltage systems Part 1 Principles requirements and tests IEC EN 60664 1 2007 Low voltage switchgear and control gear assembli...

Page 250: ...800 3 EAC Eurasian Conformity mark Product complies with the technical regulations of the Eurasian Customs Union EAC mark is required in Russia Belarus and Kazakhstan Electronic Information Products EIP green mark The product complies with the People s Republic of China Electronic Industry Standard SJ T 11364 2014 The product does not contain toxic and hazardous substances or elements above the ma...

Page 251: ...e with the European Machinery Directive The drive is an electronic product which is covered by the European Low Voltage Directive However the drive includes the Safe torque off function and can be equipped with other safety functions for machinery which as safety components are in the scope of the Machinery Directive These functions of the drive comply with European harmonized standards such as EN...

Page 252: ...ond environment Category C2 The drive frames R6 to R9 comply with the standard with the following provisions 1 The motor and control cables are selected as specified in the hardware manual 2 The drive is installed according to the instructions given in the hardware manual 3 Maximum motor cable length is 150 meters WARNING The drive may cause radio interference if used in a residential or domestic ...

Page 253: ...the primary and secondary windings can be used 1 2 3 4 5 6 7 8 9 4 6 Equipment 6 Medium voltage network 1 Supply transformer 7 Neighboring network 2 Static screen 8 Point of measurement 3 Drive 9 Low voltage 4 Equipment victim 5 2 An EMC plan for preventing disturbances is drawn up for the installation A template is available in Technical guide No 3 EMC compliant installation and configuration for...

Page 254: ...discharge before you start working on the drive motor or motor cable The drive is to be used in a heated indoor controlled environment The drive must be installed in clean air according to the enclosure classification Cooling air must be clean free from corrosive materials and electrically conductive dust The maximum surrounding air temperature is 40 C at rated output current The output current is...

Page 255: ...hapter The drive provides motor overload protection For adjustments see the firmware manual The drive overvoltage category according to IEC 60664 1 is III except for auxiliary power connections fan control heating lighting cooling unit pump etc which are of category II Design lifetime expectancy The design lifetime expectancy of the drive and its overall components exceeds ten 10 years in normal o...

Page 256: ...usly ensure a secure connection between the product and Customer network or any other network as the case may be Customer shall establish and maintain any appropriate measures such as but not limited to the installation of firewalls application of authentication measures encryption of data installation of anti virus programs etc to protect the product the network its system and the interface again...

Page 257: ...13 Dimension drawings Example dimension drawings are shown below Dimension drawings 253 ...

Page 258: ...Frames R6 and R7 IP21 UL Type 1 254 Dimension drawings ...

Page 259: ...Frames R6 and R7 B054 IP42 UL Type 1 Filtered Dimension drawings 255 ...

Page 260: ...Frames R6 and R7 B055 IP54 UL Type 12 256 Dimension drawings ...

Page 261: ...Frames R6 and R7 H351 and H353 top entry and exit Dimension drawings 257 ...

Page 262: ...Frames R6 and R7 F289 258 Dimension drawings ...

Page 263: ...Frames R6 and R7 F289 H351 H353 Dimension drawings 259 ...

Page 264: ...Frames R8 and R9 IP21 UL Type 1 260 Dimension drawings ...

Page 265: ...Frames R8 and R9 B054 IP42 UL Type 1 Filtered Dimension drawings 261 ...

Page 266: ...Frames R8 and R9 B055 IP54 UL Type 12 262 Dimension drawings ...

Page 267: ...Frames R8 and R9 H351 and H353 top entry and exit Dimension drawings 263 ...

Page 268: ...Frames R8 and R9 F289 264 Dimension drawings ...

Page 269: ...Frames R8 and R9 F289 H351 H353 Dimension drawings 265 ...

Page 270: ...44 5 84 43 698 27 48 800 31 5 830 32 67 15 0 6 15 0 6 600 23 62 25 0 98 25 0 98 550 21 65 550 21 65 25 0 98 0 98 25 650 25 6 18 0 7 75 75 2 95 2 95 182 7 16 112 4 4 201 7 91 82 3 22 95 3 74 257 10 11 82 3 22 95 3 74 Ø20 0 78 Ø30 1 18 391 15 4 231 9 09 Ø60 2 36 266 Dimension drawings ...

Page 271: ... 2144 5 84 43 698 27 48 600 23 62 57 2 24 800 31 5 830 32 67 15 0 6 15 0 6 25 0 98 25 0 98 550 21 65 550 21 65 650 25 6 25 0 98 75 2 95 18 0 7 75 2 95 25 0 98 182 7 16 112 4 4 201 7 91 82 3 22 95 3 74 257 10 11 82 3 22 95 3 74 Ø20 0 78 Ø30 1 18 391 15 4 231 9 09 Ø60 2 36 Dimension drawings 267 ...

Page 272: ...15 91 15 698 27 48 600 23 62 86 3 38 800 31 5 830 32 67 15 0 6 15 0 6 25 0 98 25 0 98 550 21 65 650 25 6 550 21 65 25 0 98 25 0 98 18 0 7 75 2 95 2 95 75 182 7 16 112 4 4 201 7 91 82 3 22 95 3 74 257 10 11 82 3 22 95 3 74 Ø20 0 78 Ø30 1 18 391 15 4 231 9 09 Ø60 2 36 268 Dimension drawings ...

Page 273: ...5 0 98 25 0 98 Total length 830 32 67 TL 1 410 kg 903 9 lb 830 32 67 800 31 5 15 0 6 0 6 15 600 23 62 2001 5 78 8 2144 5 84 43 143 5 63 min 400 15 75 644 25 35 182 7 16 82 3 22 95 3 74 112 4 4 Ø20 0 78 Ø30 1 18 201 7 91 391 15 4 231 9 09 Ø60 2 36 82 3 22 95 3 74 257 10 11 Dimension drawings 269 ...

Page 274: ...23 62 15 0 6 800 31 5 968 38 11 Total length 968 38 11 TL 1 410 kg 903 9 lb 25 0 98 25 0 98 550 21 65 550 21 65 25 25 0 98 0 98 75 75 2 95 650 25 6 18 0 7 153 6 02 2 95 400 15 75 82 3 22 83 3 26 Ø20 0 78 Ø29 1 14 138 5 43 170 6 7 176 6 93 Ø60 2 36 77 3 03 82 3 22 82 3 22 85 3 35 270 Dimension drawings ...

Page 275: ...0 7 18 75 2 95 25 0 98 Total length 968 38 11 TL 1 410 kg 903 9 lb 800 31 5 968 38 11 15 0 6 153 6 02 600 23 62 57 2 24 698 27 48 2001 5 78 8 2144 5 84 43 143 5 63 min 400 644 25 35 15 75 85 3 35 400 15 75 82 3 22 83 3 26 Ø20 0 78 Ø29 1 14 138 5 43 170 6 7 176 6 93 Ø60 2 36 77 3 03 82 3 22 82 3 22 Dimension drawings 271 ...

Page 276: ...3 38 800 31 5 15 0 6 153 6 02 968 38 11 TL 1 410 kg 903 9 lb Total length 968 38 11 252 9 92 82 3 22 83 3 26 Ø20 0 78 Ø29 1 14 106 4 17 170 6 7 176 6 93 Ø60 2 36 77 3 03 25 0 98 25 0 98 550 21 65 550 21 65 650 25 6 25 0 98 25 0 98 0 7 18 2 95 75 75 2 95 83 3 26 82 3 22 82 3 22 82 3 22 82 3 22 67 2 63 92 3 62 272 Dimension drawings ...

Page 277: ...ve When activated the Safe torque off function disables the control voltage of the power semiconductors of the drive output stage A see the diagrams below thus preventing the drive from generating the torque required to rotate the motor If the motor is running when Safe torque off is activated it coasts to a stop The Safe torque off function has a redundant architecture that is both channels must ...

Page 278: ...ted systems IEC 61508 2 2010 Functional safety Safety instrumented systems for the process industry sector IEC 61511 1 2016 Adjustable speed electrical power drive systems Part 5 2 Safety requirements Functional IEC 61800 5 2 2016 EN 61800 5 2 2007 Safety of machinery Functional safety of safety related electric al electronic and programmable electronic control systems IEC 62061 2005 A1 2012 A2 20...

Page 279: ...nical data of the control unit Connection principle Single ACQ580 07 drive internal power supply OUT1 24 V DC SGND STO UDC UDC A K 2 1 3 4 OUT2 24 V DC IN1 IN2 34 35 36 37 38 Drive 1 Control unit 2 Control logic 3 To motor 4 Activation switch K The Safe torque off function 275 ...

Page 280: ...1 IN2 34 35 36 37 38 24 V DC K Drive 1 Control unit 2 Control logic 3 To motor 4 Activation switch K Wiring examples Single ACQ580 07 drive internal power supply 24 14 23 13 Y1 A2 Y2 A1 31 32 OUT GND OUT1 34 OUT2 35 SGND 36 IN1 37 IN2 38 STO 1 K 2 Drive 1 Safety PLC 2 276 The Safe torque off function ...

Page 281: ...ay K Single ACQ580 07 drive external power supply 24 14 23 13 Y1 A2 Y2 A1 31 32 OUT GND K 2 24 V DC 1 OUT1 34 OUT2 35 SGND 36 IN1 37 IN2 38 STO Drive 1 Safety PLC 2 Safety relay K The Safe torque off function 277 ...

Page 282: ...r supply 34 35 36 37 38 OUT1 OUT2 SGND IN1 IN2 34 35 36 37 38 OUT1 OUT2 SGND IN1 IN2 STO K 24 V DC 24 V DC 2 1 STO 2 1 34 35 36 37 38 OUT1 OUT2 SGND IN1 IN2 STO 2 1 Drive 1 Control unit 2 Activation switch K 278 The Safe torque off function ...

Page 283: ...pply 34 35 36 37 38 OUT1 OUT2 SGND IN1 IN2 34 35 36 37 38 OUT1 OUT2 SGND IN1 IN2 STO K 24 V DC 24 V DC 2 1 STO 2 1 34 35 36 37 38 OUT1 OUT2 SGND IN1 IN2 STO 2 1 24 V DC Drive 1 Control unit 2 Activation switch K The Safe torque off function 279 ...

Page 284: ...tween activation switch K and drive control unit 60 m 200 ft between multiple drives 60 m 200 ft between external power supply and first control unit Note A short circuit in the wiring between the switch and an STO terminal causes a dangerous fault Therefore it is recommended to use a safety relay including wiring diagnostics or a wiring method shield grounding channel separation which reduces or ...

Page 285: ... this occurs Note This parameter does not affect the operation of the STO function itself The STO function will operate regardless of the setting of this parameter a running drive will stop upon removal of one or both STO signals and will not start until both STO signals are restored and all faults reset Note The loss of only one STO signal always generates a fault as it is interpreted as a malfun...

Page 286: ...tored in the logbook of the machine The report shall include documentation of start up activities and test results references to failure reports and resolution of failures Any new acceptance tests performed due to changes or maintenance shall be logged into the logbook Acceptance test procedure After wiring the Safe torque off function validate its operation as follows Note If the drive is equippe...

Page 287: ...bed above in testing the operation when the motor is stopped Close the STO circuit Reset any active faults Restart the drive and check that the motor runs normally Test the operation of the failure detection of the drive The motor can be stopped or running Open the 1st channel of the STO circuit If the motor was running it should coast to a stop The drive generates a FA81 Safe Torque Off 1 loss fa...

Page 288: ...ly and all other voltage sources WARNING The drive cannot detect or memorize any changes in the STO circuitry when the drive control unit is not powered If both STO circuits are closed and a level type start signal is active when the power is restored it is possible that the drive starts without a fresh start command Take this into account in the risk assessment of the system This is also valid wh...

Page 289: ...functions of the drive The Safe torque off function is ineffective against deliberate sabotage or misuse The Safe torque off function has been designed to reduce the recognized hazardous conditions In spite of this it is not always possible to eliminate all potential hazards The assembler of the machine must inform the final user about the residual risks The Safe torque off function 285 ...

Page 290: ...tegrity requirement for the safety function is SIL 2 HFT 1 or PL d cat 3 the proof test for the function must be performed at least every 12 months The STO function of the drive does not contain any electromechanical components In addition to proof testing it is a good practice to check the operation of the function when other maintenance procedures are carried out on the machinery Include the Saf...

Page 291: ...function is performed and the drive trips on an STO hardware failure fault An attempt to use the STO in a non redundant manner for example activating only one channel will trigger the same reaction See the firmware manual of the drive control program for the indications generated by the drive and for details on directing fault and warning indications to an output on the control unit for external d...

Page 292: ...66 C 1340 on off cycles per year with ΔT 61 66 C 30 on off cycles per year with ΔT 10 0 C 32 C board temperature at 2 0 of time 60 C board temperature at 1 5 of time 85 C board temperature at 2 3 of time Relevant failure modes The STO trips spuriously safe failure The STO does not activate when requested A fault exclusion on the failure mode short circuit on printed circuit board has been made EN ...

Page 293: ...an unavailability of a safety related system to perform the specified safety function when a demand occurs IEC 61508 PFDavg Average frequency of dangerous failures per hour that is average frequency of a dangerous failure of a safety related system to perform the specified safety function over a given period of time IEC 61508 PFH Performance level Levels a e correspond to SIL EN ISO 13849 1 PL Sys...

Page 294: ...nction device After the mission time elapses the safety device must be replaced Note that any TM values given cannot be regarded as a guarantee or warranty EN ISO 13849 1 TM TÜV certificate The TÜV certificate is available on the Internet at www abb com drives documents 290 The Safe torque off function ...

Page 295: ... Declaration of conformity The Safe torque off function 291 ...

Page 296: ...292 ...

Page 297: ...describes the optional CHDI 01 115 230 V digital input extension module Product overview The CHDI 01 115 230 V digital input extension module expands the inputs of the drive control unit It has six high voltage inputs and two relay outputs CHDI 01 115 230 V digital input extension module 293 ...

Page 298: ...ormally open NO RO4A 52 Neutral point NEUTRAL 1 72 Common C RO5C 53 115 230 V input 3 HDI9 73 Normally closed NC RO5B 54 115 230 V input 4 HDI10 74 Normally open NO RO5A 55 Neutral point NEUTRAL 1 75 Grounding screw 1 115 230 V input 5 HDI11 76 Hole for mounting screw 2 115 230 V input 5 HDI12 77 Diagnostic LED Green The extension module is powered up 5 Neutral point NEUTRAL 1 78 1 Neutral points ...

Page 299: ...e to the equipment can occur If you are not a qualified electrician do not do electrical work Make sure that the drive is disconnected from the input power during installation If the drive is already connected to the input power wait for 5 minutes after disconnecting the input power Necessary tools Screwdriver and a set of suitable bits Wiring Connect the external control cables to the applicable ...

Page 300: ...e direction of rotation of the motor with a one second delay Setting Parameter Reverse 15 07 RO4 source 1 s 15 08 RO4 ON delay 1 s 15 09 RO4 OFF delay Fault and warning messages Warning A7AB Extension I O configuration failure Technical data Into an option slot on the drive control unit Installation IP20 UL Type 1 Degree of protection See the drive technical data Ambient conditions Cardboard Packa...

Page 301: ...DI 1 Plugged to drive SLOT2 1 Reinforced insulation IEC 61800 5 1 2007 Functional insulation IEC 61800 5 1 2007 Dimension drawing The dimensions are in millimeters and inches CHDI 01 115 230 V digital input extension module 297 ...

Page 302: ...298 ...

Page 303: ...unction as a digital or frequency output In addition the extension module has an external power supply interface which can be used to power up the drive control unit in case the drive power supply is not on If you do not need the back up power supply you do not have to connect it because the module is powered from the drive control unit by default Note With CCU 24 control unit a CMOD 02 module is ...

Page 304: ...DC Common C RO4C 50 External 24 V AC DC input 24 V AC DC in 40 Normally closed NC RO4A 51 External 24 V AC DC input 24 V AC DC in 41 Normally open NO RO4B 52 3 pin terminal block for for transistor output 4 24 V DC 42 43 44 DO1 SRC DO1 OUT DO1 SGND 1 42 43 44 DO1 SRC DO1 OUT DO1 SGND 2 Common C RO5C 53 Source input DO1 SRC 42 Normally closed NC RO5A 54 Digital or frequency output DO1 OUT 43 300 CM...

Page 305: ...talling option modules page 136 Electrical installation WARNING Obey the instructions in chapter Safety instructions page 17 If you ignore them injury or death or damage to the equipment can occur If you are not a qualified electrician do not do electrical work Make sure that the drive is disconnected from the input power during installation If the drive is already connected to the input power wai...

Page 306: ...xtension module 3 Set the parameters of the extension module to applicable values Examples are given below Parameter setting example for relay output This example shows how make relay output RO4 of the extension module indicate the reverse direction of rotation of the motor with a one second delay Setting Parameter Reverse 15 07 RO4 source 1 s 15 08 RO4 ON delay 1 s 15 09 RO4 OFF delay Parameter s...

Page 307: ...z 15 37 Freq out 1 at src max Diagnostics Faults and warning messages Warning A7AB Extension I O configuration failure LEDs The extension module has one diagnostic LED Description Color The extension module is powered up Green Technical data Into an option slot on the drive control unit Installation IP20 UL Type 1 Degree of protection See the drive technical data Ambient conditions Cardboard Packa...

Page 308: ...cy External power supply 40 41 1 5 mm2 Maximum wire size 24 V AC V DC 10 GND user potential Input voltage 25 W 1 04 A at 24 V DC Maximum power con sumption Isolation areas DO1 CMOD 01 RO5 RO4 24 Vin 1 Plugged to drive SLOT2 1 Reinforced insulation IEC 61800 5 1 2007 Functional insulation IEC 61800 5 1 2007 Dimension drawing The dimensions are in millimeters and inches 304 CMOD 01 multifunction ext...

Page 309: ...CMOD 01 multifunction extension module external 24 V AC DC and digital I O 305 ...

Page 310: ...306 ...

Page 311: ...cates the thermistor status In case the thermistor overheats the drive trips on motor overtemperature If Safe torque off tripping is required the user must wire the overtemperature indication relay to the certified Safe torque off input of the drive In addition the extension module has an external power supply interface which can be used to power up the drive control unit in case the drive power s...

Page 312: ...onnected directly to terminals 40 and 41 on the control unit Layout and example connections 1 2 5 4 3 6 2 pin terminal block for relay output 4 2 pin terminal block for external power supply 3 62 63 CMOD 02 CCU 34 35 X4 36 37 38 OUT1 OUT2 SGND IN1 IN2 RO PTC C RO PTC B 40 41 24V AC DC in 24V AC DC in 24 V AC DC Common C RO PTC C 62 External 24 V AC DC input 24 V AC DC in 40 Normally open NO RO PTC...

Page 313: ...ns of damage Installing the module See section Installing option modules page 136 Electrical installation WARNING Obey the instructions in chapter Safety instructions page 17 If you ignore them injury or death or damage to the equipment can occur If you are not a qualified electrician do not do electrical work Make sure that the drive is disconnected from the input power during installation If the...

Page 314: ...dule are CMOD 02 If warning A7AB Extension I O configuration failure is shown make sure that the value of parameter 15 02 is CMOD 02 set the parameter 15 01 value to CMOD 02 You can now see the parameters of the extension module in parameter group 15 I O extension module Diagnostics Faults and warning messages Warning A7AB Extension I O configuration failure LEDs The extension module has one diagn...

Page 315: ... it is basic insulated it is mandatory to use reinforced double insulated wiring between the motor PTC and CMOD 02 PTC terminal Relay output 62 63 1 5 mm2 Maximum wire size 250 V AC 30 V DC 5 A Maximum contact rat ing 1000 VA Maximum breaking ca pacity External power supply 40 41 1 5 mm2 Maximum wire size 24 V AC V DC 10 GND user potential Input voltage 25 W 1 04 A at 24 V DC Maximum power con sum...

Page 316: ...312 CMOD 02 multifunction extension module external 24 V AC DC and isolated PTC interface ...

Page 317: ... C Corner grounded B1 and midpoint grounded delta B2 systems Symmetrically grounded TN systems TN S sys tems ie center grounded wye A Frame size Disconnect EMC screws 2 pcs and VAR screw Do not disconnect EMC AC or VAR screws Disconnect EMC DC screw Do not disconnect EMC or VAR screws R6 R9 Disconnect VAR wire Do not disconnect VAR wire Do not disconnect VAR wire R10 R11 Disconnecting EMC filter a...

Page 318: ...TN S sys tems ie center grounded wye A Frame size Drive Drive PE L3 L2 L1 L3 L2 L1 Drive PE L3 L2 L1 B1 C B2 PE L2 L3 L1 N Drive A These are the EMC filter and varistor screws in different drive frame sizes Ground to phase varistor screws EMC filter E200 screws Frame size VAR Two EMC screws R6 R9 314 Disconnecting EMC filter and ground to phase varistor ...

Page 319: ...antee the functioning of the ground leakage detector built inside the drive In large systems the residual current device can trip without a real reason Identifying the grounding system of the electrical power network WARNING Only a qualified electrical professional may do the work instructed in this section Depending on the installation site the work may even be categorized as live working Continu...

Page 320: ...ed TN system TN S system 0 58 X 0 58 X 0 58 X X Corner grounded delta system nonsymmet rical 0 1 0 X 1 0 X X Midpoint grounded delta system nonsym metrical 0 5 X 0 5 X 0 866 X X IT systems ungrounded or high resistance grounded 30 ohms nonsymmetrical Varying level versus time Varying level versus time Varying level versus time X TT system the protective earth connection for the consumer is provide...

Page 321: ...eady opened 3 To disconnect the internal EMC filter remove the two EMC screws 4 To disconnect the ground to phase varistor remove the varistor screw EMC DC A EMC AC B VAR C Disconnecting the ground to phase varistor frames R10 and R11 Varistor VAR grounding wire is attached next to the control circuit compartment Disconnect it Insulate the end and attach it Disconnecting EMC filter and ground to p...

Page 322: ...318 ...

Page 323: ... by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the Internet at www abb com dr...

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