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TLE Scalable Series 40 to 150 UL S1

UPS Installation Guide / REV-B

4.7.4

Installation requirements

Typical examples for the connection of the TLE Scalable Series 40 to 150.

Single UPS with Common Input Utility for Rectifier & Bypass.

Single UPS with Common Input Utility for Rectifier & Bypass, 3-wire distribution (3-phase plus ground)

Single UPS with Dual Input Utility for Rectifier & Bypass
(Connect a single input Neutral to Bypass Utility (inside the UPS, common Neutral for Bypass and Rectifier)

Single UPS with Dual Input Utility for Rectifier & Bypass, 3-wire distribution (3-phase plus ground)

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Summary of Contents for 150/100 UL S1

Page 1: ... UPS INSTALLATION GUIDE TLE Scalable Series 40 to 150 kVA UL S1 TLE Scalable Series 40 to 150 kVA UL S1 ...

Page 2: ...2 Article number 4NWP106146R0001 Up dating Revision Concern Date REV B ECN 2771 IM0305 UVR Control Board UPS weights Battery Cabinet s position 04 25 2018 01 09 2019 Copyright 2020 by ABB Power Protection SA All rights reserved The information contained in this publication is intended solely for the purposes indicated The present publication and any other documentation supplied with the UPS system...

Page 3: ... about the installation of the UPS Thank you for choosing ABB Start up and commissioning An ABB Global Services Field Engineer must perform start up and commissioning of the UPS Please contact ABB Service Center at least two weeks prior to schedule start up and commissioning at 1 800 292 3739 Distributed in the USA by ABB Service Center ABB Power Protection SA Via Luserte Sud 9 CH 6572 Quartino Sw...

Page 4: ...ies 40 to 150 is a Category C3 UPS Product according to IEC 62040 2 This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances We recommend that this manual be kept next to the UPS for future references If any problems are encountered with the procedures contained in this manual please...

Page 5: ... 31 4 8 2 TLE Scalable Series 40 to 150 Power connection with Dual Input Utility 33 4 8 3 Battery cabinet connection to TLE Scalable Series 40 to 150 35 4 8 4 Use of TLE Scalable Series 40 to 150 in SEM Operation Mode Super Eco Mode 37 4 8 5 Use of TLE Scalable Series 40 to 150 as Frequency Converter 38 4 9 RPA Parallel System connection 39 4 9 1 Power wiring of Parallel Units 39 4 9 2 Parallel Co...

Page 6: ...urately during Commissioning and Maintenance of the UPS for the following Damaged components squeezed wires and cables or not correctly inserted plugs After removing the sidewalls of the UPS make sure that all earth connections when reassembling are correctly reattached This UPS is intended for use in a controlled indoor environment free of conductive contaminants and protected against animals int...

Page 7: ...r separate Battery terminals or to the cabinet or rack Do not lay tools or metal parts on top of the Battery and do not lay them where they could fall onto the Battery or into the cabinet 3 Disconnect charging source prior to connecting or disconnecting Battery terminals Install the Battery as shown on the drawing provided with the Battery When connecting cables never allow a cable to short across...

Page 8: ... dangerous voltage present Risk of electric shock PE Earth GND Ground Protective Grounding terminal A terminal which must be connected to earth ground prior to making any other connection to the equipment A terminal to which or from which an alternating sine wave current or voltage may be applied or supplied A terminal to which or from which a direct current or voltage may be applied or supplied T...

Page 9: ... to 150 General view Fig 2 1 2 Control panel Fig 2 1 3 Q1 UPS Output switch Fig 2 1 4 Connectivity Slots TLES_040 120_S1_UPS_ABB_02 TLES_UL_040 150_S1_Switch ABB_Q1_01 Q1 0 OFF I ON J35µP RS232 E P O E P O XA Customer InterfaceI board SNMP Card Connectivity Slots UVR option UVR board CONN2 CONN3 CONN4 CI SNMP TLES_UL_040 150_S1_UPS connectivity_ABB_02 ...

Page 10: ...µP Serial port RS232 for IMV protocol Q1 UPS Output switch RPA RPA board Redundant Parallel Architecture for Parallel System option SNMP 3 ph SNMP WEB plug in adapter see Fig 2 1 4 XA Terminals for EPO Emergency Power Off and 24Vdc connection Remove this panel or provide means to capture metal filings from cutting conduit entry holes TLES_UL_040 050_S1_UPS_ABB _03 E P O E P O XA Q1 I ON 0 OFF POWE...

Page 11: ... environmentally friendly material at the end of its service life must be recovered conforming to the local applicable regulations UPS packing materials must be recycled in compliance with all applicable regulations Recycling at the end of service life ABB in compliance with environment protection recommends to the User that the UPS equipment at the end of its service life must be recovered confor...

Page 12: ...must be lifted with a forklift in upright position Take note of the Center of Gravity marked on the package Warning Check for sufficient floor and elevator loading capacity Transport UPS only in upright position Do not stack other package on top of the UPS Crane Fig 4 1 2 Position of the carrying belts when moving the unpacked UPS Crane If the UPS has to be lifted by crane use suitable carrying be...

Page 13: ...ensions W x D x H Standard UPS 23 62 x 34 06 x 64 17 inches 600 x 865 x 1630 mm UPS with options TCE THF 27 56 x 34 06 x 75 00 inches 700 x 865 x 1905 mm Weight Standard UPS 785 lbs 356 kg UPS with options TCE THF 895 lbs 406 kg Floor loading Standard UPS 141 lbs sq ft 686 kg m2 UPS with options TCE THF 160 lbs sq ft 782 kg m2 TLE Scalable Series 100 150 Dimensions and weights Dimensions W x D x H...

Page 14: ...29 50 x 75 00 inches 1016 x 750 x 1905 mm Lbs kg lbs sq ft kg m2 TLE Scalable Series 150 50 TLE Scalable Series 150 80 TLE Scalable Series 150 100 TLE Scalable Series 150 120 TLE Scalable Series 150 150 For this and further information please consult the Installation Operation Maintenance Manual of the Battery cabinet Note The weight of each single piece is marked outside the package TLES_UL_040 1...

Page 15: ...e not exceeding 13 F 25 C to 131 F 55 C In case the Battery is included please refer to Section 4 3 2 Some important functions of the UPS such as the customized functions are defined by parameters stored in a RAM memory A small backup Battery located on the Control Unit board supplies the RAM If the storage time of the UPS exceeds 1 year these functions should be verified by an authorized Service ...

Page 16: ...duce Battery life Potential consequences are explained in the User Manual to Section 9 1 4 read and understand them The TLE Scalable Series 40 to 150 UPS can radiate radio frequency energy Although some RFI Radio Frequency Interference filtering is inherent to the UPS there is no guarantee that the UPS will not influence sensitive devices such as cameras and monitors that are positioned close by I...

Page 17: ...on the floor Fig 4 4 1 3 TLE Scalable Series 40 to 150 UPS cabinet floor fixing points Fig 4 4 1 4 TLE Scalable Series 40 to 150 UPS cabinet floor fixing points The UPS cabinet is free standing and normally does not require to be bolted to the floor The UPS cabinet can be fixed however to the floor by bolting it with the supporting blocks to the floor Frontal side Utility input Load output Battery...

Page 18: ...er exceed the range 4 F 20 C to 104 F 40 C The life of valve regulated Battery will be reduced by 50 for each additional 18 F 10 C that the Battery ambient temperature is above 77 F 25 C The Battery system associated with larger UPS is usually either rack mounted or installed in multiple Battery cabinets Installation and assembly must be made according to the local standards and Battery system man...

Page 19: ...oling air 77 F 25 C to 86 F 30 C UPS model Losses Cooling air flow VFI SEM Super Eco Mode VFI PF 0 9 PF 1 PF 0 9 PF 1 PF 0 9 PF 1 TLE Scalable Series 150 40 6005 BTU hr 1 760 kW 6142 BTU hr 1 800 kW 1841 BTU hr 0 540 kW 1911 BTU hr 0 560 kW 872 CFM 513 m3 h 892 CFM 525 m3 h TLE Scalable Series 150 50 7507 BTU hr 2 200 kW 7677 BTU hr 2 250 kW 1962 BTU hr 0 575 kW 2047 BTU hr 0 600 kW 1090 CFM 642 m...

Page 20: ...rvice Centre Fig 4 6 2 TiltWatch device Note Be aware of the heavy weight of the UPS pay attention when moving the UPS cabinet Take care not to damage the UPS when moving by forklift A damaged UPS must never be installed or connected to Utility or Battery In case of any damage sustained during the transport immediately inform the shipping agent A detailed report of the damage is necessary for any ...

Page 21: ...ntact your ABB Service Center Fig 3 6 4 TLE Scalable Series 40 to 150 Location of the Protective Foil Protective foil TLE Scalable Series 40 to 150 is provided with a Protective Foil on the roof and door front panels to prevent material from falling into UPS Warning It s mandatory to remove the Protective Foil but only just before the first start up of the UPS as indicated in the appropriate label...

Page 22: ...urce or Dual Input sources if desired Dual Input Utility Rectifier Bypass Fig 4 7 1 1 Dual Input Utility Rectifier Bypass The Bypass and Rectifier use different power sources F31 and F32 inputs In this case when the Rectifier input fuses are opened the Automatic Bypass is supplied by the other connection Note Always verify that the received UPS is as per the configuration ordered While installing ...

Page 23: ... to the existence of voltage surge protection devices inside the UPS The connection of the Battery to the UPS must be protected with fuses or similar devices according to technical specifications and in accordance with local standards Note If you use ELCB breaker Earth Limiting Circuit Breaker to protect the input connections consider the high leakage current generated by the noise suppression cap...

Page 24: ...mum available fault current from the Battery supply is 20kA The minimum breaker voltage rating is 540V Fig 4 7 3 1 Dual Input Utility Rectifier Bypass Fig 4 7 3 2 Common Input Utility Rectifier Bypass The AC values below are current ratings per phase These maximum and nominal ratings should be considered when choosing the appropriate AC over current protection device NEC National Electric Code Sec...

Page 25: ...s 150 120 225 A 200 A 225 A 300 A TLE Scalable Series 150 150 300 A 250 A 300 A 400 A Wiring Wire sizing according to NEC Section 210 20 a Table 310 16 Use 194 F 90 C copper or aluminum wire Wiring requirements AC Input Rectifier 3 Phase 4 wire plus Ground AC Input Bypass 3 Phase 4 wire plus Ground AC Output 3 Phase 4 wire plus Ground DC Input 2 wire positive and negative plus Ground Maximum recom...

Page 26: ...55 65 75 3 85 100 110 65 75 85 2 95 115 130 75 90 100 1 110 130 150 85 100 115 1 0 125 150 170 100 120 135 2 0 145 175 195 115 135 150 3 0 165 200 225 130 155 175 4 0 195 230 260 150 180 205 250 215 255 290 170 205 230 300 240 285 320 190 230 255 350 260 310 350 210 250 280 400 280 335 380 225 270 305 500 320 380 430 260 310 350 600 355 420 475 285 340 385 700 385 460 520 310 375 420 750 400 475 5...

Page 27: ...ommon Input Utility for Rectifier Bypass Single UPS with Common Input Utility for Rectifier Bypass 3 wire distribution 3 phase plus ground Single UPS with Dual Input Utility for Rectifier Bypass Connect a single input Neutral to Bypass Utility inside the UPS common Neutral for Bypass and Rectifier Single UPS with Dual Input Utility for Rectifier Bypass 3 wire distribution 3 phase plus ground ...

Page 28: ...ries 40 to 150 UL S1 UPS Installation Guide REV B UPS RPA Parallel System with Common Input Utility Rectifier Bypass UPS RPA Parallel System with Common Input Utility Rectifier Bypass 3 wire distribution 3 phase plus ground ...

Page 29: ...RPA Parallel System with Dual Input Utility for Rectifier Bypass Connect a single input Neutral to Bypass Utility inside the UPS common Neutral for Bypass and Rectifier UPS RPA Parallel System with Dual Input Utility for Rectifier Bypass 3 wire distribution 3 phase plus ground ...

Page 30: ...trical system must be in accordance with local regulations In case of additional cabinets containing Batteries input output transformers etc their ground terminals must be connected to the UPS main ground terminal Once the power cables have been connected re install the internal safety shields and close the cabinets by re installing all external panels TLE Scalable Series 40 to 150 Access to the b...

Page 31: ...ity Note The interconnection links BR1 BR2 and BR3 must remain connected see Fig 4 8 1 1 Output Load L1 Load phase A L1 L2 Load phase B L2 L3 Load phase C L3 N Neutral PE Ground External Battery connection Positive pole of the Battery Before closing the External Battery Fuses verify for correct polarity of the Battery connection Negative pole of the Battery PE External Battery Ground Note To meet ...

Page 32: ...put distribution cabinet must contain a Neutral Bus see Fig 4 8 1 2 If no Neutral Connection is available with the Bypass Input 3 wire input ground and the Load does not require a Neutral solidly connect the Output Neutral of the UPS to ground in the Output Distribution Cabinet Wire Neutral Conductors from the UPS to the output distribution cabinet common point of connection and solidly connect to...

Page 33: ... N Neutral Input Utility Note The interconnection links BR1 BR2 and BR3 on the input bus bars must be removed see Fig 4 8 2 3 Output Load L1 Load phase A L1 L2 Load phase B L2 L3 Load phase C L3 N Neutral PE Ground External Battery connection Positive pole of the Battery Before closing the External Battery Fuses verify for correct polarity of the Battery connection Negative pole of the Battery PE ...

Page 34: ...put distribution cabinet must contain a Neutral Bus see Fig 4 8 1 2 If no Neutral Connection is available with the Bypass Input 3 wire input ground and the Load does not require a Neutral solidly connect the Output Neutral of the UPS to ground in the Output Distribution Cabinet Wire Neutral Conductors from the UPS to the output distribution cabinet common point of connection and solidly connect to...

Page 35: ... all applicable national and local codes see also Section 4 7 4 Battery cabinet s must be located on left side of the UPS The connecting cables PE are supplied with the Battery cabinet Connect the cables to UPS bus bars PE using M8 bolts with a torque wrench at 195 Lb in 22 Nm Note Check for sufficient floor loading capacity For further information please consult the Installation Operation Mainten...

Page 36: ... SELV cables E PO E PO XA Q1 I ON 0 OFF J35 J36 TP5 TP4 C34 C35 C64 C63 C56 C54 L2 L1 J31 J37 J34 J38 C62 C61 R102 R101 R100 R99 R98 R38 R86 R76 R66 R56 R46 R16 R75 R65 R55 R45 R37 R15 R74 R64 R54 R44 R63 R53 R43 R13 R73 R36 R32 R30 R28 R27 R26 R25 R23 R22 R20 R19 R18 BARCODE 8600096911P IM0284C J22 J26 J27 J2 J33 J5 J4 J21 J20 J19 J18 J16 J1 J32 J12 K3 J9 J8 J7 J23 J25 J11 J6 J3 P19 IM0284 System...

Page 37: ...er output filter exhibits a predominantly capacitive characteristic it may provide some degree of reactive power compensation when combined with lagging power factor loads Conversely depending on the load type and level the UPS input characteristic may exhibit a leading power factor in SEM Operation Mode Please contact your ABB Service Centre for more information Note If an emergency generator set...

Page 38: ... SEM Operation Mode is automatically disabled Fig 4 8 5 1 TLE Scalable Series 40 to 150 Interconnection links BR1 BR2 and BR3 In order to avoid improper operation only the Rectifier input should be powered L1 1 L2 1 and L3 1 Fig 4 8 2 1 therefore the interconnection links BR1 BR2 and BR3 on the input bus bars must be removed See pictures above and Fig 4 8 2 1 Special care must be taken in choosing...

Page 39: ...he RPA Parallel System no phase shift allowed between units Note It is strongly recommended that no transformers automatic circuit breakers or fuses should be inserted between the unit s output and the Load common bus bars However it is recommended that a disconnection or isolation switch is installed in order to totally isolate a unit if needed Verify that power wiring and control wiring run in s...

Page 40: ...intained between units in case one of the control cables should fail or be accidentally damaged or disconnected The standard length of the control bus cable between two parallel units is 40 ft 12m The maximal overall length of bus connection between the first and the last unit should not exceed 295 ft 90m Verify that control wiring run in an individual separate steel conduit Note Under no circumst...

Page 41: ...2 3 4 5 6 must be in position ON see Fig 4 9 2 2 Fig 4 9 2 3 Bus connection on intermediate units Note Intermediate units of an RPA Parallel System On the two boards P13 P14 IM0222 Bus Interface Board of the intermediate units of an RPA Parallel System the switches SW1 1 2 3 4 5 6 must be in position OFF see Fig 4 9 2 3 1 2 3 SW1 4 5 6 O N TLES_UL_040 150_S1_RPA IM0222_ABB_02 J2 J1 J2 J1 B A J1B 1...

Page 42: ... cable connectors are placed on the two boards P13 P14 IM0222 Bus Interface Board see Fig 4 9 3 1 Fig 4 9 3 2 View electronic module on intermediate unit Control bus cables connection Plug the cables J1A J2A 1 2 3 4 5 and J1B J2B 1 2 3 4 5 on the connectors J1A J2A and J1B J2B placed on the two boards P13 P14 IM0222 Bus Interface Board Fix the communication bus cables J1A J2A 1 2 3 4 5 and J1B J2B...

Page 43: ...s P13 P14 IM0222 Bus Interface Board For reliability reasons the cables JA 1 2 3 4 5 and JB 1 2 3 4 5 connecting the units should be run in separated protected conduits as indicated in Fig 4 9 3 3 separated from the power cables It is important that the cable JA must be the same length as cable JB Warning Connection and commissioning of an additional UPS to an existing RPA Parallel System must be ...

Page 44: ...ad shut down Keep SELV cables separated from high voltage cables Fig 4 10 2 XA EPO Emergency Power Off RPA Parallel System connection schematics In an RPA Parallel System a separate NC Normally Closed contact must be connected individually to each unit When the EPO Emergency Power Off has been activated the system must be restored as follows Realize the push button EPO Emergency Power Off contact ...

Page 45: ...tomer Interface boards for each UPS max 2 3 ph SNMP WEB Plug in Adapter boards for RPA Parallel System max 1 IM0305 UVR Control board for each UPS Note The installation of any option board must be performed only by an ABB Service Technician Prior to the installation connection and cabling of any option board the UPS must be completely powered down and all the power sources that will be connected t...

Page 46: ...tware for system protection and management of the UPS systems Fig 5 1 2 Serial port J35µP connection to PC with RS232 1 1 cable DB9m DB9f Connection of a serial printer From the display panel it is possible to select printing of measurements alarms and parameters see User Manual to Section 6 4 SETUP PRINTER The serial port J35µP RS232 is enabled on all the units of the RPA Parallel System J35µP RS...

Page 47: ...als can be selected from the display entering with the appropriate Service Code Some UPS functions can be activated with parameters when an external Normally Open NO contact is closed on X1 10 21 or X1 11 22 Selectable functions by changing parameters Service Code required are 0 NO FUNCTION 1 INVERTER ON 2 INVERTER OFF 3 PRINT ALL 4 STATUS RELAY 5 GENERATOR ON 6 EXTERNAL BYPASS 7 BATTERY FUSES OR ...

Page 48: ...UTILITY def Parameter RL 2 X1 15 16 17 NO C NC GENERAL ALARM def Parameter RL 4 X1 18 19 20 NO C NC BUZZER ACOUSTIC ALARM def Parameter RL 6 In case different alarms or operating status are required they can be configured on the same terminals via software from the Control Panel The configuration can be changed in parameters mode by an ABB Service Technician using the appropriate Service Code Note...

Page 49: ...o the programmable input X1 10 21 making the UPS operate as if the internal switch Q2 Bypass Manual has closed This function can be activated by changing a dedicated parameter password required When this NO Normally Open contact closes the output Inverter Contactor K7 it is automatically opened and the Load transfer back to Inverter will be inhibited In an RPA Parallel System the input on the Cust...

Page 50: ...derly shut down of the server when needed For additional information about 3 ph SNMP WEB plug in adapter card configuration and functionalities please refer to 3 ph SNMP WEB plug in adapter manual included into CD Rom 5 4 IM0305 UVR control board for CB3 Battery Breaker Box Fig 5 4 1 IM0305 UVR Control board IM0305 UVR Control board The IM0305 UVR Control board allows the remote control of the ext...

Page 51: ...he top of the UPS The Top Cable Entry Exit Sidecar can be located on either side of the UPS cabinet The Top Cable Entry Exit Sidecar is accessibly from lateral panel see panel G in the Fig 6 1 3 Dimensions W x D x H TCE 3 94 x34 06 x75 00 100x865x1905mm THF 23 62 x34 06 x10 83 600x865x1237mm Weight TCE 88lbs 40kg THF 22lbs 10kg Screw torque specifications Tensilock Torx M5x12 26Lb in 3Nm Fig 6 1 2...

Page 52: ...creen Fix the structure E with the appropriate screws Fix the roof A of the UPS cabinet Fix the top plate F with the appropriate screws 1247BKnock out appropriate holes in top plate for Top Cable Entry Exit Sidecar Fix side panel G with the appropriate screws Fix the structure Top Hat Fascia B with the appropriate screws A E F G Torx M5x12 TLES_UL_040 150_S1_UPS TCE FCL_Assembling_ABB_01 Top Hat F...

Page 53: ...tallation Guide REV B 7 Notes 7 1 Notes form It is recommended to note in this section Notes with date and short description all the operations performed on the UPS as maintenance components replacement abnormal situations etc Date Description Done by ...

Page 54: ...https library abb com ABB Power Protection SA Via Luserte Sud 9 6572 Quartino Switzerland abb com ups Copyright 2020 ABB All rights reserved Specifications subject to change without notice ...

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