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AB Regin Corrigo E15D-S-LON Manual Download Page 16

16 

Installation and wiring 

Manual Corrigo E Ventilation, revision Q 

24 V AC supply and 24 V AC relays 

 

 

 

24 V DC supply and 24 V DC relays 

 

 

 

24 V AC supply and 24 V DC relays 

 

 

 

G

G

0

10

11

12

L

N

24 VAC

G

G

0

10

11

12

+

-

24 V DC

+     -

+     -

+     -

G

G

0

10

11

12

L

N

24 VAC

24 V

 D

C

+

-

+     -

+     -

+     -

24 V AC 

24 V AC 

Summary of Contents for Corrigo E15D-S-LON

Page 1: ...Corrigo E manual Ventilation application Copyright AB Regin Sweden 2013 ...

Page 2: ...the terms of the licence No part of this document may be reproduced or transmitted in any form in any fashion electronically or mechanically without the express written permission of Regin COPYRIGHT AB Regin All rights reserved TRADEMARKS Corrigo E E tool EXOdesigner EXOreal EXOline EXO4 EXO4 Web Server Optigo Regio and Regio tool are registered trademarks of AB Regin Windows Windows 2000 Windows ...

Page 3: ... Time switch outputs 51 5 9 Alarms 51 CHAPTER 6 STARTING AND STOPPING THE UNIT 53 6 1 Start conditions 53 6 2 Stop conditions 53 6 3 Start sequence 54 6 4 Stop sequence 54 CHAPTER 7 DISPLAY LEDS AND BUTTONS 55 7 1 Display 55 7 2 LEDs 55 7 3 Buttons 55 7 4 Navigating the menus 55 CHAPTER 8 ACCESS RIGHTS 57 8 1 Log on 57 8 2 Log off 57 8 3 Change password 58 8 4 Change password to remove automatic l...

Page 4: ...mand control 88 16 14 Fire function 88 16 15 Humidity control 89 16 16 Exchanger de icing 89 16 17 Cooling recovery 89 16 18 Minimum limit dampers 89 16 20 External setpoint 89 16 21 Run indication Motor protection 90 16 22 Actuator type 90 16 23 Running time 3 position actuators 91 16 24 Step controllers 91 16 25 Recirculation 93 16 26 Pretreatment 93 16 27 Alarm setting 94 16 28 Communication 98...

Page 5: ...APPENDIX FREQUENCY CONVERTERS 117 ...

Page 6: ...onfigure the controllers using the PC software E tool Corrigo E ventilation user guide A simplified manual Lon interface variable list Variable list for the Corrigo E series Network variables for EXOline and Modbus Variable list for EXOline and Modbus communication Corrigo E ventilation Modbus Communication Guide A guide to Modbus communication and the most common Modbus variables Editable PDF fil...

Page 7: ...cted to split sequence Extra sequence Y5 added Temperature dependent air flow compensation has been added It can be set either to affect normal speed or both normal and reduced speed Air flow compensation depending on controller output one for heating output and one for cooling output Separate setpoint at reduced speed Runtime indication as digital output New room units for remote control with or ...

Page 8: ...rrows to change values and the right and left arrows to move between fields When the date has been set press OK and the cursor will move to the scheduler Set the time in the same way as the date and press OK to confirm Press down arrow to go to to Application choices Ventilation Heating Boiler Expansion Unit 1 Expansion Unit 2 Use the up and down arrows to move the cursor in the left edge of the d...

Page 9: ...dependent supply air or extract air control Outdoor compensated room temperature control Outdoor compensated extract air control With control of Heat exchanger Liquid connected plate or rotating or mixing dampers Heating coil Water with frost protection or electric Chiller Water heated or DX in up to three steps Circulation pumps heating cooling exchanger Fan control 1 or 2 speed supply air fans a...

Page 10: ...ending on the result of the enthalpy calculation Cooling recovery If the extract air is colder than the outdoor air and cooling is required the heat exchanger control is reversed in order to return the cool extract air This function also activates the heating function Free heating see section titled Free heating below Free heating If the extract air is cooler than the outdoor air and heating is re...

Page 11: ... with both LON and RS485 ports E8D S WEB E15D S WEB E28D S WEB E8 S WEB E15 S WEB E28 S WEB Controller with TCP IP port and built in web server E152D S E282D S E152 S E282 S Controller with two RS485 ports for connection of expansion units E152D S WEB E282D S WEB E152 S WEB E282 S WEB Controller with RS485 port and built in web server For connection of expansion units 2 3 Technical data Protection...

Page 12: ... an activation code Corrigo E can be ordered with a communication port for TCP IP or LON EMC emission and immunity standard This product conforms to the requirements of the EMC Directive 2004 108 EC through product standards EN 61000 6 1 and EN 61000 6 3 RoHS This product conforms to the Directive 2011 65 EU of the European Parliament and of the Council Inputs Analogue inputs AI Settable 0 10 V DC...

Page 13: ...Manual Corrigo E Ventilation revision Q About Corrigo E 13 Position of the terminals on Corrigo E ...

Page 14: ...the factory set configuration There are also empty wiring diagrams Since the function of most of the inputs and outputs depends on the programming of the unit the final wiring diagram cannot be filled in until the installer has decided how to use the inputs outputs It is important to ensure that the wiring is performed correctly and in accordance with the instructions given in this manual 3 2 1 Su...

Page 15: ...iversal inputs configured as an analogue input must refer to an Agnd terminal placed in the same terminal block as the input being wired A universal input configured as a digital input must just like other digital inputs refer to C on terminal 4 It may only be wired to voltage free contacts Analogue outputs Analogue outputs must refer to the Agnd terminal placed in the AO terminal block All analog...

Page 16: ...al Corrigo E Ventilation revision Q 24 V AC supply and 24 V AC relays 24 V DC supply and 24 V DC relays 24 V AC supply and 24 V DC relays G G0 10 11 12 L N 24 VAC G G0 10 11 12 24 V DC G G0 10 11 12 L N 24 VAC 24 V DC 24 V AC 24 V AC ...

Page 17: ...mperature sensor Exhaust Air Temp Exhausttemp Room temperature sensor 1 Room Temp 1 Roomtemp1 Room temperature sensor 2 Room Temp 2 Roomtemp2 CO2 sensor 0 10 V DC CO2 Sensor CO2 Pressure transmitter supply air 0 10 V DC SAF Pressure SAF pressure Pressure transmitter extract air 0 10 V DC EAF Pressure EAF pressure De icing sensor heat exchanger Deicing Temp Deicingtemp Frost protection sensor Frost...

Page 18: ... Exchange Pump Indication P1 Exchanger Run indication alarm circulation pump Cooling Cooling Pump Indication P1 Cooling Fire alarm Fire Alarm Fire alarm Fire damper end switch monitoring Fire Damper Indication Fire damper ind Extended operation Normal Extended Operation Normal Ext run 1 1 Extended operation Reduced Extended Operation Reduced Ext run 1 2 External switch External Switch External swi...

Page 19: ... Start stop Extract air fan Normal EAF Start 1 1 Normal Speed EAF 1 1 speed Start stop Supply air fan Reduced SAF Start 1 2 Reduced Speed SAF 1 2 speed Start stop Extract air fan Reduced EAF Start 1 2 Reduced Speed EAF 1 2 speed Start stop circulation pump heating Heating Pump Start P1 Heating Fire damper Fire Damper Fire damper Sum alarm A and B alarm Sum Alarm Sum alarm Sum alarm A alarm Sum Ala...

Page 20: ...ller cooling step 2 Cool Step 2 Cool step2 Step controller cooling step 3 Cool Step 3 Cool step3 Extra time channel 1 Time Channel 1 Timer 1 Extra time channel 2 Time Channel 2 Timer 2 Extra time channel 3 Time Channel 3 Timer 3 Extra time channel 4 Time Channel 4 Timer 4 Extra time channel 5 Time Channel 5 Timer 5 Humidity Humidity DeHumidity Humidity External controller active Extra unit active ...

Page 21: ...mp Heating 72 DI2 Run indication alarm Circ pump Heating 16 DO6 Fire damper 73 DI3 Run indication alarm Circ pump Cooling 17 DO7 Sum alarm A B 74 DI4 Fire alarm 75 DI5 Fire damper end switch monitoring 30 Agnd Reference pole for analogue inputs AI 76 DI6 Extended running 1 1 speed 31 AI1 Outdoor temperature sensor 77 DI7 External alarm 32 AI2 Supply air temperature sensor 78 DI8 External switch 33...

Page 22: ... temperature sensor 33 Agnd Reference pole for analogue inputs AI 90 Agnd Reference pole for analogue outputs AO 34 AI3 Frost protection sensor 91 AO1 Y1 Actuator Heating 35 AI4 Room temperature sensor 1 92 AO2 Y2 Actuator Exchanger 93 AO3 Y3 Actuator Cooling Wiring diagram Corrigo E8 S default in and output configuration 1 G Supply voltage 24 V AC or 24 V DC 15 50 60 Hz 50 B RS485 EXOline Modbus ...

Page 23: ...nputs AI 34 AI3 90 Agnd Reference pole for analogue outputs AO 35 AI4 91 AO1 92 AO2 40 Agnd Reference pole for universal inputs UI 93 AO3 41 UI1 94 AO4 42 UI2 95 AO5 43 Agnd Reference pole for universal inputs UI 44 UI3 45 UI4 Empty wiring diagram Corrigo E15 S 1 G Supply voltage 24 V AC or 24 V DC 15 50 60 Hz 50 B RS485 EXOline Modbus not in WEB TCP IP models 2 G0 51 A 3 Protective earth 52 N 4 C...

Page 24: ...1 AO1 Empty wiring diagram Corrigo E282 S 1 G Supply voltage 24 V AC or 24 V DC 15 50 60 Hz 50 B RS485 EXOline Modbus Port 1 2 G0 51 A 3 Protective earth 52 N 4 C 24 V DC Reference for digital inputs DI 53 E 54 B RS485 EXOline Modbus Port 2 10 GDO Reference for digital outputs DO 55 A 11 DO1 56 N 12 DO2 57 E 13 DO3 14 DO4 71 DI1 15 DO5 72 DI2 16 DO6 73 DI3 17 DO7 74 DI4 75 DI5 30 Agnd Reference po...

Page 25: ...rotective earth 52 N 4 C 24 V DC Reference for digital inputs DI 53 E 54 B RS485 EXOline Modbus Port 2 10 GDO Reference for digital outputs DO 55 A 11 DO1 56 N 12 DO2 57 E 13 DO3 14 DO4 71 DI1 72 DI2 30 Agnd Reference pole for analogue inputs AI 73 DI3 31 AI1 74 DI4 32 AI2 33 Agnd Reference pole for analogue inputs AI 90 Agnd Reference pole for analogue outputs AO 34 AI3 91 AO1 35 AI4 92 AO2 93 AO...

Page 26: ...pplication selected in order for it to be configured 4 1 How to do it For configuration using E tool see the E tool manual For configuration using the front panel there are two ways to go depending on how much help you need Option 1 Jump straight to chapter 7 and 8 Display LEDs and buttons and Access rights After learning how to use the buttons and menu system connect power to your Corrigo log on ...

Page 27: ...d chapter 7 on how to use the front panel buttons to navigate the Corrigo E menu system Access rights Chapter 8 Learn how to log on to the Corrigo E Configuration Chapter 16 Configuration Connect power to the Corrigo Using the buttons and menu system go through the configuration menus covering the functions you wish to use On delivery the units already have the inputs and outputs assigned to vario...

Page 28: ...28 Commissioning Manual Corrigo E Ventilation revision Q Other functions Chapter 18 Alarm handling etc ...

Page 29: ...r together with the room extract temperature controller The room extract temperature offset will dictate the supply air temperature setpoint Mode five and six vary according to the outdoor temperature Supply air control in winter and cascaded room control or cascaded extract air control in summer In applications with mixing dampers instead of heat exchanger the signal for the damper control will b...

Page 30: ...put 100 at HCOut 0 It is also possible to split one of the three analogue outputs Heating Heat exchanger or Cooling into two equal parts if an additional output function is desired Y4 Extra sequence and Y1 Heating Y3 Cooling can also be split There is also a pulse width modulated digital output Heating PWM Its period time is settable with a default setting of 60 s Example With a controller output ...

Page 31: ... loops are used The room setpoint value is set using the front panel or alternatively using an external setpoint device 4 Cascaded extract air temperature control Cascade control of extract air temperature and supply air temperature to achieve a constant settable room temperature The extract air controller output signal generates the supply air controller s setpoint value The extract air temperatu...

Page 32: ...O DO DO DO Cooling 3 pos increase DO DO DO DO DO DO DO DO Cooling 3 pos decrease Choose output type depending on the actuator type Either AO 0 10 V or DO 3 position increase decrease 5 1 2 Heater types 5 1 2 1 Water heating Control When the unit is in running mode the heating valve is controlled by the analogue output Y1 Heating or by two digital outputs Heating 3 pos actuator increase and Heating...

Page 33: ...s been acknowledged and High temp limit switch has reset Note that activation of the input signal Flow switch will also stop the unit Relay el heating Control voltage Contr voltage High limit thermostat Auxiliary relay Corrigo Wiring suggestion high temp limit when using electric heating Contactors drawn inactivated Note It is important that the high temperature thermostat is hardwired to disconne...

Page 34: ...t protection thermostat cannot be combined with shutdown mode 5 1 3 Heat exchangers The heat exchanger unit can be set to one of the following alternatives Plate exchanger Rotating exchanger Liquid connected exchanger Mixing dampers Plate exchanger Control The airflow through the exchanger is controlled by a shut off damper and a by pass damper Both dampers are controlled by the same analogue outp...

Page 35: ... a settable differential On de icing A PI controller compares the de icing setpoint with the signal De icing Exchanger The lesser of the output signal from this controller and the output from the ordinary controller is used as output to the actuator Outdoor temp control of exchanger Instead of using Y2 for analogue control of the heat exchanger it can be set to run on off against outdoor temperatu...

Page 36: ...ts can be configured There are two possible modes Sequential Each output step has individually settable on and off values in percent of the control signal The number of steps is equal to the number of heater chiller groups Minimum on and off times can be set i e the minimum time the step has to be inactive or active for a change to occur Binary The heater power outputs should be binary weighted 1 ...

Page 37: ...stable 2 5 C as default The setpoint given by the room extract air controller cannot drop below the set min limit When there is no longer a cooling demand the supply air controller setpoint will return to the value given by the room extract air controller Note The function cannot be used if the exchanger signal controls a mixing damper Example The room controller gives a supply air setpoint of 16 ...

Page 38: ...re control is used if a room sensor is installed The controller uses the configured min FS 15 C and max FS 30 C limitation values as support control setpoints However in this case the min and max limitation values cannot be changed To change the values temporarily configure room control change the min and max values and then change back to supply air control Support control can also be configured ...

Page 39: ... inlet duct and a room sensor is selected the unit will not start free cooling as long as all the temperatures are not within the start and stop temperature intervals After three minutes the stop conditions will be controlled Stop conditions Outdoor temp above the set max value 18 C or below the set min value condensation risk 10 C The room temp extract air temp is below the set stop value 18 C Th...

Page 40: ...is used for cooling the room instead For the enthalpy calculation to be made four sensors are required In and outputs AI Outdoor temperature sensor AI Outdoor humidity sensor AI Room Extract air temperature sensor AI Room humidity sensor 5 1 9 Heat exchanger efficiency monitoring General The function calculates the heat exchanger temperature efficiency in percent when the output signal to the exch...

Page 41: ...cooling are fulfilled Then the recirculation damper closes the supply and extract air dampers open and the extract air fan starts the supply air fan also starts if it is not already running If the free cooling function is not configured for recirculation control and you want to cool down the supply air via a low recirculation setpoint the cooling battery will be used A max room temperature can be ...

Page 42: ...t signal 0 10 V There is also a digital output signal which is activated when the analogue output signal is above 1 V and deactivated when the analogue signal is below 0 1 V The circuit can be configured to be active all the time or to be active only when the main unit is running at normal speed 5 3 Humidity control General Humidity control can be configured as Humidification Dehumidification or b...

Page 43: ...ication the digital output signal Start P1 Cooling should be used In this case the pump stop delay should be set to 0 s Inputs and outputs AI Room humidity sensor AI Duct humidity sensor AO Humidity control output 0 10 V DC DO Dehumidification Humidification 5 4 Fan control General Fans can be 1 speed 2 speed or variable speed via a frequency converter 1 speed fans are controlled using the digital...

Page 44: ... expected to be running For the supply and extract air fans there are two individually settable setpoint values one corresponding to normal speed and one corresponding to reduced speed Changing between the two setpoint values is done using the timer channels for normal and reduced speed or using digital input signals Extended Operation Normal and Extended Operation Reduced Outdoor compensation Whe...

Page 45: ...or compensation is set using the menu Air control Pressure contr SAF EAF Pressure contr SAF EAF Down arrow Using E tool you can also choose to only outdoor compensate the flow of the supply air fan In that case the extract air fan is controlled using constant flow independent of the outdoor temperature The compensation can be selected to apply to both normal and reduced speed or for normal speed o...

Page 46: ...r fan will start directly at 50 after the start delay Then the heating of the exchanger will work for this operating mode as well When the supply air fan starts the extract air fan will be slave controlled by the supply air flow Frequency control EAF with SAF slave The rotational speed of the extract air fan is controlled by a pressure transmitter which is placed in the extract air duct The supply...

Page 47: ...ernal fan type is used If this signal is configured as an analogue input signal the flow setpoint for the SAF and EAF will be controlled in normal speed The signal can be configured by using scaling Min volt input Vmin Min flow and Max volt input Vmax Max flow Minimum limit For frequency controlled fans an adjustable minimum limit can be set individually on the supply air and extract air fan contr...

Page 48: ...g at normal speed The fans will stop when the CO2 VOC value falls 160 ppm below control value one When used with 2 speed fans they will start using reduced speed when the CO2 VOC value rises above control value one and switch to normal speed when the CO2 VOC value reaches control value two The fans will stop when the CO2 VOC value falls 160 ppm below control value one If demand controlled ventilat...

Page 49: ...ay The pump will be exercised once daily at 3 p m for one minute or the set shortest running time whichever is the longest 5 5 2 Exchanger circuit liquid connected exchangers The circulation pump for the exchanger circuit will run when the output to the exchanger valve is larger than 0V The pump has a settable shortest running time The pump will be exercised once daily at 3 p m for 1 minute or the...

Page 50: ... is a digital input for detection of open and closed position of the fire dampers As of software version 3 2 fire alarm priority has been altered so that the unit will not stop for any other alarm e g frost protection when it has been configured for continued operation during fire alarms The digital input external switch will still stop the unit Fire damper exercising Fire damper exercising can be...

Page 51: ...s there are inputs for normal speed and reduced speed The unit will run for the set time If the running time is set to 0 the unit will only run as long as the digital input is closed The signal External switch will stop the unit even if the timer or one of the signals Extended Operation Normal or Extended Operation Reduced says it should stay in running mode In and outputs DI Extended Operation No...

Page 52: ...arm has been acknowledged For some alarm types such as electric heating high temperature limit and water heating frost protection it would be dangerous to not stop the unit on alarm Therefore for such alarm types the program will always reset the stop function to Active even if the operator should choose Inactive Unfortunately it is not possible to remove the display text concerning the stop funct...

Page 53: ... Once this alarm has been acknowledged the unit will start 6 2 Stop conditions The unit will be stopped when any of the following conditions are met 1 Timer output for normal speed or timer output for reduced speed are OFF and the signal for extended running is OFF 2 Activated frost protection alarm The unit will restart on resetting of the alarm 3 Activated fire detector if the function has been ...

Page 54: ...pply air pressure will be started after a preset time 6 Thereafter temperature control according to the configured control mode is started Electric heating if configured is not started until a run signal from the supply air fan or flow switch has been received And not yet activated pumps will be started 7 After a pre set delay the alarm handling system is activated The unit is in normal running mo...

Page 55: ...r terminal strip will be described later 7 3 Buttons There are seven buttons four arrow buttons which will be called UP DOWN RIGHT and LEFT The menus in the Corrigo E are organized in a horizontal tree structure The UP DOWN buttons are used to move between menus at the present menu level The RIGHT LEFT buttons are used to move between menu levels When changing parameters the UP DOWN buttons are us...

Page 56: ...complete menu system and can change all parameters To enter a higher menu level use UP or DOWN to place the display marker opposite the menu you wish to access and press RIGHT At each level there may be several new menus through which you may move using the UP and DOWN buttons Sometimes there are further submenus linked to a menu or menu item This is indicated by an arrow symbol at the right hand ...

Page 57: ...e password 8 1 Log on Log on Enter password Present level Normal In this menu it is possible to log on to any access level by entering the appropriate 4 digit code The log on menu will also be displayed should you try to gain access to a menu or try to do an operation requiring higher authority than you have Press the OK button and a cursor marker will appear at the first digit position Repeatedly...

Page 58: ...password Note Do not set the password for Admin to the same value as the password for a lower level since this will prevent access to the Admin level Forgotten your password If the password for Admin has been changed and then lost a temporary password can be obtained from Regin This code is date dependent and only valid for one day 8 4 Change password to remove automatic logoff If you want to remo...

Page 59: ...it The unit s running mode can be changed without logging on Running mode Auto Running time SAF 14 6 h Running time EAF 14 6 h 9 2 Selected functions Shows the present configuration These are read only menus No changes can be made here Control function Supply air control Fan control 1 speed Heating Water Exchanger Plate exc Cooling Water Free cool active No Support control Active Yes CO2 VOC activ...

Page 60: ...14 32 B Malf SAF Acknowledged 9 4 Inputs Outputs This is a read only menu block showing the present values for all configured inputs and outputs If correction factors have been applied to input values the corrected values will be shown This is a read only menu No changes can be made here AI DI UI AO DO Analogue inputs and digital outputs are shown here as examples Analogue inputs AI1 18 5 Outdoort...

Page 61: ... control Outdoortemp 18 4 C Supply air temp Act 19 8 C Setp Setp 20 0 C Submenu Setpoint Supply air temp Setp 20 0 C Setpoint Control mode 2 Outdoor compensated supply air control Control mode 5 Outdoor temperature dependent supply air or room temperature control Control mode 6 Outdoor temperature dependent supply air or extract air control Outdoortemp 18 4 C Supply air temp Act 19 8 C Setp Setp 2...

Page 62: ...om temp 1 Actual 22 0 C Setpoint 21 5 C In control mode five the setpoint is used when cascade connected room control is active Submenu for setting the min and max limitation temperatures for the supply air If cascade control max min supply setp Max 30 0 C Min 12 0 C If two room sensors have been configured you will also get the following menu Room temp 2 Actual 21 8 C Setpoint Control mode 4 Casc...

Page 63: ...in supply setp Max 30 0 C Min 12 0 C In control mode 8 the extract air setpoint is compensated based on outdoor temperature Note that the curve must be adjusted for optimal functionality Both the outdoor and extract air temperature are changeable for the curve Support control heating Support heating Room temp for Start 15 0 C Stop 21 0 C Support control cooling Support cooling Room temp for Start ...

Page 64: ...t during normal operation If pressure control has been configured the offset is set in Pa If flow control has been configured it is set in m3 h If manual control has been configured the offset is set in percent Extra control circuit see 5 2 Extra control circuit Actual 21 2 C Setpoint 20 0 C Enthalpy control Enthalpy indoor 33 8 KJ Kg Enthalpy outdoor 35 0 KJ Kg Submenus Outdoortemp Act 12 8 C Hum...

Page 65: ...or even negative when running reduced speed Depending on the choice of fan control different combinations of the menus below will be shown Pressure control SAF there are corresponding menus for EAF Pressure contr SAF Actual 480 Pa Setp 490 Pa Submenu Setpoint Pressure contr SAF Setp 1 1 490 Pa Setp 1 2 300 Pa Submenu Outdoor compensation Outd comp setp 20 C 50 Pa 10 C 0 Pa Act Comp 5 Pa Submenu Ex...

Page 66: ...ompensation Outdoor comp setp 20 C 0 0 m3 h 10 C 0 0 m3 h Act Comp 0 0 m3 h Submenu Extra compensation curve Comp sens Roomtemp1 15 C 0 m3 h 20 C 0 m3 h 25 C 0 m3 h Submenu Controller output compensation if cooling Controller output comp if cooling 0 at HCOUT 0 100 at HCOUT 0 Submenu Controller output compensation if heating Controller output comp if heating 0 at HCOUT 0 100 at HCOUT 0 The compens...

Page 67: ...Controller output compensation if cooling Controller output comp if cooling 0 at HCOUT 0 100 at HCOUT 0 Submenu Controller output compensation if heating Controller output comp if heating 0 at HCOUT 0 100 at HCOUT 0 The compensation follows the current control quantity in this case The function should not be used when fan setpoint is set to as the fans will then risk stopping in some modes Submenu...

Page 68: ...itted The humidity control is handled by a PI controller The humidity sensors must give 0 10 V DC for 0 100 RH Humidity sensor room Humidity room Actual 51 9 RH Setp 50 0 RH Humidity sensor duct Humidity duct Actual 72 2 RH Max limit 80 0 RH Hyst 20 0 RH If the maximum limitation is 80 RH and the hysteresis is 20 RH the controller output signal will begin decreasing at 60 RH When halfway to 80 RH ...

Page 69: ...gital outputs can be used as timer controlled outputs Each with individual week schedules with two activation periods per day These outputs can be used to control lighting doorlocks etc Time Date Timer Normal speed Timer Reduced speed Extended running Timer output 1 Timer output 2 Timer output 3 Timer output 4 Timer output 5 Holidays 13 1 Time Date This menu shows and permits the setting of time a...

Page 70: ... 16 00 Per 2 00 00 00 00 13 4 Extended running Digital inputs can be used to force the unit to start although the timer says the running mode should be Off For 2 speed fans and pressure flow controlled fans inputs for normal speed and reduced speed can normally be used The unit will run for the set time If the running time is set to zero the unit will only run as long as the digital input is close...

Page 71: ...riods for a full year can be set A holiday period can be any number of consecutive days from 1 365 The dates are in the format MM DD When the present date falls within a holiday period the scheduler will use the settings for the weekday Holiday Holidays mm dd 1 01 01 02 01 2 09 04 12 04 3 01 05 01 05 ...

Page 72: ...ll disrupt the normal control an alarm will be generated as soon as any output is set to a manual mode Since the menus vary according to the configuration of the outputs only the most common ones will be shown here For the digital signals you can normally choose between Auto and On and Off or similar words indicating the two possible manual states of the digital output Manual Auto Supply air contr...

Page 73: ...g Cooling Auto Manual set 0 0 Humidification dehumidification Humidification Dehumidi fication Auto Manual set 0 Circulation pumps Heating Exchanger and Cooling P1 Heating Auto P1 Exchanger Auto P1 Cooling Auto Dampers Outdoor air Recirculation air Exhaust air and Fire dampers Outdoor air damper Auto Exhaust air damper Auto Extra control circuit Extra ctrl unit Auto Manual set 0 0 ...

Page 74: ...74 Manual Auto Manual Corrigo E Ventilation revision Q Extra sequence Y4 Extra sequence Y4 Auto Manual set 0 0 Extra sequence Y5 Extra sequence Y5 Auto Manual set 0 0 ...

Page 75: ...er is for the whole controller signal This means that the P band for each sequence is proportionate to the split percentage values given to sequences For example P band for the supply air controller is set to 25 K The split is set so that cooling gets 0 20 20 the exchanger gets 30 50 20 and the heater gets 50 100 50 The individual P bands will then be Chiller 20 of 25 C 5 C Exchanger 20 of 25 C 5 ...

Page 76: ...rriding the heating output when the frost protection temperature is less than five degrees above the set frost alarm limit The default alarm limit is 7 C It can be changed in the menu Settings Alarm settings Alarm limits Alarm limit frost protection Exchanger de icing De iceing P band 100 C I time 100 sec 15 2 Control pressure Pressure control SAF Pressure control SAF P band 500 Pa I time 60 sec M...

Page 77: ...extra unit P band 33 0 C I time 100 0 sec 15 6 Alarm settings Alarm settings Alarm limits Alarm delays Restore alarm 15 6 1 Alarm limits Alarm limits supply air Al lim supply air Control dev 10 0 C High temp 30 0 C Low temp 10 0 Alarm limits extract air Al lim extract air High temp 30 0 C Low temp 10 0 C Alarm limits room Al lim room air High temp 30 0 C Low temp 10 0 C Alarm limit frost protectio...

Page 78: ...s 0 month 15 6 2 Alarm delays Alarm delay supply air Al del supply air Control dev 30 min High temp 5 sec Low temp 5 sec Alarm delay extract air Al del extract air High temp 30 0 min Low temp 30 0 min Alarm delay room Al del room air High temp 30 0 min Low temp 30 0 min Alarm delay frost protection Alarm delay Frost prot 0 sec Frost risk 0 sec Alarm delay control SAF and EAF Alarm delay control de...

Page 79: ...ng DI 0 sec Fire alarm 0 sec Ext alarm 0 sec Frost protection DI refers to the digital input signal De icing thermostat exchanger Alarm delay misc 3 Alarm delay Elec heat 0 sec Sensor error 5 sec Rot sent exch 20 sec 15 6 3 Restore alarm Service alarm filter alarm Time counter set to zero No 15 7 Save and restore settings Restore factory settings No Restore user settings No In this menu it is poss...

Page 80: ...ol Exchanger de icing Cooling recovery Enthalpy control Min lim dampers External setpoint Run ind Motor prot Actuator type Actuator run time Actuat period time Step controllers Recirculation Pretreatment Alarm settings Communication Other parameters System 16 1 Inputs and outputs AI DI UI AO DO General Free configuration Any control signal can be bound to any in and output the only restriction bei...

Page 81: ... filter factor raw value 1 filter factor 16 1 2 Digital inputs DI DI1 NO NC NO Signal Filter alarm 1 Status No To simplify adaptation to external functions all digital inputs can be configured to be either normally open NO or normally closed NC The inputs are as standard normally open i e if the input is closed the function connected to the input in Corrigo is activated Be careful when changing th...

Page 82: ...ated when it is closed or opened Therefore there is a risk that the signal is changed twice and the result is the opposite of the desired 16 1 4 Analogue outputs Analogue outputs are 0 10 V DC AO1 Sign Y1 Heating Auto Value 0 0 V Analogue outputs can be set in run mode Auto Manual or Off 16 1 5 Digital outputs DO1 Signal SAF 1 1 speed Auto Status On Digital outputs can be set in run mode Auto Manu...

Page 83: ...n of pressure to flow There are two menus one for SAF and one for EAF SAF flow control factors K constant 100 X constant 0 50 For more detailed description see the section Air flow control under 5 4 1 Pressure control SAF with EAF slave EAF with SAF slave If fan slave operation has been configured there is a submenu for setting the CAV factor a factor which determines the slave fan output in relat...

Page 84: ...ured to be either constantly active or to be active only when the regular control circuit is active Mode extra unit Running if unit runs The extra control circuit can be configured to be either a heating or a cooling circuit Control mode extra unit Heating 16 5 Extra sequence Y4 Extra sequence Y4 can be configured to one of the following alternatives Active Active with cooling recovery Active with...

Page 85: ...d description of exchanger alternatives see section 5 1 3 Heat exchanger 16 9 Chiller Cooling Water Select chiller type Water DX DX with exchanger control or Not used For detailed description of DX cooling se section 5 1 4 Step controllers If DX cooling has been configured there are submenus for setting of certain operation parameters Min limit lowering If DX cooling is used in combination with ro...

Page 86: ...tion of the cooling pump alarm Block DX cooling on alarm Run error P1 cooler No Override of reduced speed for DX cooling Override to normal quantity of air for DX cooling when the unit runs on reduced quantity of air The fans can be set to normal operation when cooling is required at high outdoor temperatures e g 14 C the same temperature limit as for blocking of DX cooling Force normal speed if a...

Page 87: ...block heat output after free cooling 60 min Fan output when free cooling SAF 0 EAF 0 Outdoor sensor placed in intake channel No For detailed description see section 5 1 6 Free cooling 16 12 Support control Note If you select the function support control without EAF extract air fan a recirculation damper must be used See more in section 5 1 5 Support control Active Yes EAF running during support co...

Page 88: ...ll If the running mode in the new application has been set to another value than stopped this value will take precedence over the value in the old application As of software version 3 2 fire alarm priority has been altered so that the unit will not stop for any other alarm e g frost protection when it has been configured for continued operation during fire alarms The digital input external switch ...

Page 89: ...tion of exchanger alternatives see section 5 1 3 Heat exchanger 16 17 Cooling recovery Cooling recovery Off Cooling limit 0 0 C Cooling limit is the difference in temperature between extract air and outdoor air For details see section 5 1 7 Cooling recovery 16 18 Minimum limit dampers Min limit dampers Not active Min limit 5 For detailed description of exchanger alternatives see section 5 1 3 Heat...

Page 90: ...prot SAF Motor protection EAF Motor protection Run ind Motor prot P1 Heat Motor protection P1 Exch Motor protection P1 Cool Motor protection When running frequency controlled fans the pressure signal from each respective fan s pressure transmitter is normally used as run indication signal If the pressure falls below the set value during normal operation a malfunction alarm is activated Min pressur...

Page 91: ...ly opened and fully closed positions 16 23 Running time 3 position actuators These parameters have no function if analogue actuators are configured The values are used to determine the control parameters for 3 position actuators It is important to set correct values since incorrect values lead to sloppy control Actuator run time Heating 255 sec Exchanger 255 sec Cooling 255 sec 16 24 Step controll...

Page 92: ...rol the activation levels are calculated by the controller depending on the number of steps involved Start step 1 10 Stop step 1 5 Start step 2 50 Stop step 2 45 Start step 3 95 Stop step 3 90 Control parameters Chiller groups is used to calculate activation levels for binary control Hyst is the switching differential used for each step when running binary control Chiller groups 3 Minimum on off t...

Page 93: ...trol can either have a unique setpoint or follow the supply air setpoint with an adjustable offset The other settings are the same as for normal operation i e if normal operation has been configured as room control room control will also be used during recirculation End recirculation control when room temp exceeds 25 0 C If the room temperature rises above the set limit value recirculation will be...

Page 94: ...onfiguration of all alarms Select the appropriate alarm number from the alarm list The alarm text for the alarm will be displayed and the alarm priority can be set A alarm B alarm C alarm or not active The extra stop function gives for each alarm the option to stop or not stop the unit on alarm activation Run Error supply air Priority B alarm Extra stop function Active Alarm text The alarm text th...

Page 95: ... below frost limit value 26 Low efficiency B Heat exchanger efficiency below limit value 27 Sensor error Outdoor temp B Malfunction of connected sensor 28 Analogue de icing Exchanger de icing activated by de icing sensor 29 Rotation guard exchanger B Exchanger rotation sentinel alarm activated 30 Fire damper is out of operation B Fire damper exercise test failed 31 Supply Air Fan control error Sup...

Page 96: ...r 56 Sensor error EAF pressure B Malfunction of connected sensor 57 Sensor error Deicing temp B Malfunction of connected sensor 58 Sensor error Frost Protection temp B Malfunction of connected sensor 59 Sensor error CO2 B Malfunction of connected sensor 60 Sensor error Humidity Room B Malfunction of connected sensor 61 Sensor error Humidity Duct B Malfunction of connected sensor 62 Sensor error Ex...

Page 97: ...MV Omron V1000 Emerson 81 Communication error Expansion unit 1 C Communication problem with a controller connected to port2 82 Communication error Expansion unit 2 C Communication problem with a controller connected to port2 83 Warning Frequency converter SAF C Alarm from frequency converter via Modbus communication 84 Warning Frequency converter EAF C Alarm from frequency converter via Modbus com...

Page 98: ...s also used to connect an external display room unit Slave For connection to E tool and a Modbus SCADA system Function Port 2 Slave Master For future use Function Port 2 Master Modbus master For control of up to two Vacon NXL Lenze SMV Omron V1000 Emerson Commander LS iG5a LS iS7 EBM PABST frequency converters using Modbus communication Miscellaneous alarms and indications can be read from the fre...

Page 99: ...s are available for configuration in the master controller under Configuration Inputs Outputs the expansion units in outputs are named Exp1 Exp2 Ventilation Heating Boiler Expansion Unit 1 Expansion Unit 2 Expansion unit and Modbus master Frequency converters can be used in combination with expansion units on the same port The master controller will switch the port between Modbus and EXOline in or...

Page 100: ... to give the close off dampers time to open before starting the fans Use stop delay e g to create a cool down period when using electric heating In order to avoid letting in too cold air e g in the winter the heat exchanger will continue to run during the stop delay Delay SAF Start 60 sec Stop 30 sec Delay EAF Start 0 sec Stop 30 sec 16 29 2 Retardation time When switching two speed fans from 1 1 ...

Page 101: ...16 29 6 Split controller signal Splits the controller output Heating Controller Output signal HCOut between the analogue temperature control output signals Y1 Y2 and Y3 for Heating Heat exchanger and Cooling To create a neutral zone leave a percentage gap between sequences The set P band for the supply air controller is for the whole controller signal This means that the P band for each sequence i...

Page 102: ...Y4 extra sequence or Y5 extra sequence can be split for example to control two heating valves in sequence The split is always even 50 50 which means that each part of the split will have half the part of the P band assigned to the output An analogue output must be assigned to the output signal Split On increasing output demand the regular output is always run first and then the output that has bee...

Page 103: ...nd are downloaded to the work memory If a Corrigo via E tool has been reloaded with a newer program revision than the factory revision the controller will not allow language files to be downloaded from the application memory This is because there is a risk that the language files are not compatible with the new revision Therefore you are limited to the two languages you have downloaded using E too...

Page 104: ...8 PX 2004 03 15 11 28 System Running Type 5 The text on the first line can be changed using E tool The second line shows the date and time Vent unit 18 PX 2004 03 15 11 28 16 30 3 Automatic summer wintertime change over When Corrigo is set on automatic summertime wintertime change over the timer will automatically change between summertime and wintertime according to European standard Automatic su...

Page 105: ...unication PLA ELA 00 00 16 30 6 Automatic logoff If the access level is Operator Service or Admin the user will automatically be logged off to Normal after a settable time of inactivity The time is settable in units of 5 seconds Standard 60 units 5 minutes The automatic logoff can be removed see 8 4 Time before user automatically logged off 60 Unit 5 sec 16 30 7 Activation of start up wizard The s...

Page 106: ...he display cannot be used or show anything However an external display is required when starting up slave controllers without display for the first time if the configuration is not done via E tool All configuration takes place either via E tool or via the display on the master controller All inputs and outputs can be viewed in the master controller For configuration of port 2 see section 16 27 2 F...

Page 107: ...vision Q Expansion model 107 17 3 3 Expansion units LON For a 2 port Corrigo to be able to communicate via LON the first expansion unit must have a LON port Communication between the master and expansion units takes place via EXOline ...

Page 108: ... then given the choice of acknowledging the alarm or blocking the alarm Acknowledged alarms will remain on the alarm list until the alarm input signal resets The LED is then lit Blocked alarms remain on the alarm list until the alarm has reset and the block has been removed New alarms of the same type will not be activated as long as the block remains Since blocking alarms can be potentially hazar...

Page 109: ...itting Rx Green Port 1 Receiving Serv LON models Yellow Service LED LON commissioning LAN WEB models Yellow Green Green Connected to other network equipment Blinking green Network traffic Blinking yellow For identifying P B Power Battery Green Red Power on Battery error Controllers with built in display Red Alarm indication Yellow Change mode 18 6 Changing the battery This procedure requires knowl...

Page 110: ...d in Configuration System See the section Activation of start up wizard If the wizard has been activated the operator will access a number of menus at power up These menus contain certain operation parameters that should be set The wizard is useful when the controller is delivered pre configured together with an air handling unit After the controller has been configured the manufacturer of the air...

Page 111: ...0 00 00 00 In the fifth menu the running time for normal speed Saturday Sunday and holiday is set Normal speed Saturday Holiday Per 1 00 00 00 00 Per2 00 00 00 00 If 2 speed fans or pressure flow controlled fans have been configured the corresponding times for reduced speed will be displayed in the sixth and seventh menus Reduced speed Monday Friday Per 1 07 00 16 00 Per2 00 00 00 00 Reduced speed...

Page 112: ...lowing formula SFP Total effect from both fans Supply air fan flow in kW m3 s Extra pressure transmitter supply air is always used to measure flow if connected Otherwise SAF Pressure will be used or alternatively SAF Pressure 2 if fan control is Frequency control SAF with EAF flow control Power loss as a percentage of the frequency converter can be added for calculating the total output If for ins...

Page 113: ... 83 Fire dampers 88 Free cooling 87 Heat exchangers 85 Heater type 84 Humidity control 89 In and outputs 80 Objects 83 Other parameters 100 Pump control 86 Run indication Motor protection 90 Running time 3 position actuators 91 Step controllers 91 Support control 87 System 103 Control function 82 Control pressure Settings 76 Control signal analogue outputs See Cooling recovery 39 89 Crosswise inte...

Page 114: ...9 Setpoint 68 Settings 77 I In Outputs 60 Indication LEDs 109 Information screen 108 Inputs and outputs 15 80 Analogue inputs 15 Analogue outputs 15 Digital inputs 15 Digital outputs 15 Input and output lists 17 Universal inputs 15 Intermittent drift 87 L Language change 103 109 LEDs 55 109 Liquid connected exchanger 35 Log off 57 Log on 57 Logoff 105 M Manual Auto 72 Menus 55 Mixing dampers 35 Mo...

Page 115: ...100 Specific Fan Power 112 Split of optional temp sequence 102 Split settings 101 Start menu 103 Starting and stopping the unit 53 Start up wizard 105 110 Status indication 109 Step controllers 36 91 Setting 91 Summer time 104 Supply air control 30 Support control 38 87 Cooling 38 Heating 38 T Temperature 61 Temperature control 29 Settings 75 Time settings 69 Time Date 69 Timer output speed 70 Tim...

Page 116: ...Appendix ...

Page 117: ... 0x425 Slave address set to 1 for Supply air fan and 2 for Exhaust air fan H5 07 0x42B RTS Control set to 1 enabled for activation of RS485 o1 03 0x502 Frequency reference units set to 1 for 0 100 H5 03 0x427 Parity set to 0 no parity Default values should be used for remaining parameters The following values may not be changed H5 02 0x426 Communication speed default 3 9600 H5 04 0x428 Stopping me...

Page 118: ... Changing parameters Deactivate the unit The display should read iH 0 0 This is performed by opening terminal B4 Set parameter 10 to L3 i e all parameters up to and including 95 can then be altered Set parameter 43 to 9 6 9600 baud LS LS frequency converters are controlled via Modbus Communication alarms and certain indications can be read Address Modbus register Name Scaling Type 27 30027 40027 F...

Page 119: ...511 3051140511 Cumulative output 0 1 kWh 527 30527 40527 Motor frequency 0 1 Hz 508 30508 40508 Motor current 0 1 A 510 30510 40510 Motor output 0 01 kW 505 30505 40505 DC voltage 1 V 30 30030 40030 Active error Error code The following signals can be used to control fan speed Address Modbus register Name Scaling Type 1 30001 30001 Control Word Binary 44 30044 40044 FB Setpoint speed 0 1 Hz 48 300...

Page 120: ... 116 S 428 22 Kållered Sweden AB Regin Head office Phone 46 31 720 02 00 Fax 46 31 720 02 50 info regin se www regincontrols com R E G I N T H E C H A L L E N G E R I N B U I L D I N G A U T O M A T I O N ...

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