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7

THERMOMETERS (Not Supplied)

Thermometers should be obtained and field installed.
Thermometers  are installed in the system as a means of detecting 

the temperature of the outlet water supply.

This Water Heater has been design certified as complying with 

ANSI Z21.10.3-CSA 4.3 current edition for water heaters and is 

considered suitable for:
Water  (Potable)  Heating  and  Space  Heating: All  models  are 

considered suitable for water (potable) heating and space heating.  
HOTTER WATER CAN SCALD: 
Water heaters are intended to produce hot water. Water heated to a 

temperature which will satisfy space heating, clothes washing, dish 

washing, and other sanitizing needs can scald and permanently injure 

you upon contact. Some people are more likely to be permanently 

injured by hot water than others. These include the elderly, children, 

the infirm, or physically/mentally handicapped. If anyone using hot 

water in your home fits into one of these groups or if there is a local 

code requiring a certain temperature water at the hot water tap, then 

you must take special precautions. In addition to using the lowest 

possible  temperature  setting  that  satisfies  your  hot  water  needs, 

a means such as a *Mixing Valve should be used at the hot water 

taps used by these people or at the water heater. Mixing valves are 

available at plumbing supply or hardware stores. Consult a qualified 

installer or service technician. Follow mixing valve manufacturer’s 

instructions for installation of valves. Before changing the factory 

setting on the thermostat, read the “Temperature Regulation” section 

in this manual, see Figures 17 and 18.

FACTS TO CONSIDER ABOUT THE LOCATION

Carefully  choose  an  indoor  location  for  the  new  water  heater, 

because  the  placement  is  a  very  important  consideration  for 

the  safety  of  the  occupants  in  the  building  and  for  the  most 

economical  use  of  the  water  heater.  This  water  heater  is  not 

for use in manufactured (mobile) homes or outdoor installation.
Whether replacing an old water heater or putting the water heater 

in a new location, the following critical points must be observed:
1.  Select a location indoors as close as practical to the gas vent or 

chimney to which the water heater vent is going to be connected, 

and as centralized with the water piping system as possible.  

2.  Selected  location  must  provide  adequate  clearances  for 

servicing and proper operation of the water heater.

Installation of water heater must be accomplished in such a manner that 

if the tank or any connections should leak, flow will not cause damage to 

the structure. For this reason, it is not advisable to install water heater 

in an attic or upper floor. When such locations cannot be avoided, a 

suitable metal drain pan should be installed under the water heater. 

Metal Drain pans are available at your local hardware store. Such a 

metal drain pan must have a minimum length and width of at least 

2” (51 mm) greater than water heater dimensions and must be piped 

to an adequate drain. The pan must not restrict combustion air flow.  
Water heater life depends upon water quality, water pressure and the 

environment in which the water heater is installed. Water heaters are 

sometimes installed in locations where leakage may result in property 

damage, even with the use of a drain pan piped to a drain. However, 

unanticipated damage can be reduced or prevented by a leak detector 

or water shut-off device used in conjunction with a piped drain pan. 

These devices are available from some plumbing supply wholesalers 

and retailers, and detect and react to leakage in various ways:
•  Sensors mounted in the drain pan that trigger an alarm or turn off 

the incoming water to the water heater when leakage is detected.

•  Sensors mounted in the drain pan that turn off the water supply 

to the entire home when water is detected in the drain pan.

•  Water supply shut-off devices that activate based on the water 

pressure differential between the cold water and hot water pipes 

connected to the water heater.

•  Devices that will turn off the gas supply to a gas water heater 

while at the same time shutting off its water supply

.

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS 

(VAPORS) ARE LIKELY TO BE PRESENT OR STORED (GARAGES, 

STORAGE AND UTILITY AREAS, ETC.): Flammable liquids (such as 

gasoline, solvents, propane [LP or butane, etc.] and other substances 

such as adhesives, etc.) emit flammable vapors which can be ignited by 

a gas water heater’s pilot light or main burner.  The resulting flashback 

and fire can cause death or serious burns to anyone in the area, as well 

as property damage. If installation in such areas is your only option, then 

installation must be accomplished in a way that the pilot flame and main 

burner flame are elevated from floor at least 18 inches. While this may 

reduce chances of flammable vapors, from a floor spill being ignited, 

gasoline and other flammable substances should never be stored or 

Summary of Contents for BL-80

Page 1: ...safety messages could result in death or serious injury This manual must remain with the water heater 500 Tennessee Waltz Parkway Ashland City TN 37015 Low Lead Content WARNING If the information in t...

Page 2: ...gs for Confined Spaces 13 Outdoor Air Through Two Openings 13 Outdoor Air Through One Opening 13 Outdoor Air Through Two Horizontal Ducts 14 Outdoor Air Through Two Vertical Ducts 14 Air From Other In...

Page 3: ...hazard what can happen if you do not follow the safety message and how to avoid the risk of injury DANGER WARNING CAUTION CAUTION DANGER indicates an imminently hazardous situation which if not avoide...

Page 4: ...4 GENERAL SAFETY INFORMATION...

Page 5: ...you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation op...

Page 6: ...2 1 1 2 12 1 2 CM 157 6 147 3 74 9 64 1 40 3 10 2 38 7 40 6 5 1 NPT NPT 31 8 Model INPUT RATE F 30 40 50 60 70 80 90 100 110 120 130 140 GPH 246 184 147 123 105 92 82 74 67 61 57 53 C 17 22 28 33 39 4...

Page 7: ...vicing and proper operation of the water heater Installation of water heater must be accomplished in such a manner that if the tank or any connections should leak flow will not cause damage to the str...

Page 8: ...per and inefficient operation of the water heater producing carbon monoxide gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier for any specif...

Page 9: ...rtain it does not sag thereby obstructing the combustion air flow HARD WATER Where hard water conditions exist water softening or the threshold type of water treatment is recommended This will protect...

Page 10: ...manufacturer s specifications If a positive lock up regulator is required follow these instructions 1 Positive lock up gas pressure regulators must be rated at or above the input Btu hr rating of the...

Page 11: ...s not intended for the constant relief of thermal expansion A properly sized thermal expansion tank must be installed on all closed systems to control the harmful effects of thermal expansion Contact...

Page 12: ...ature Pressure Relief Valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating th...

Page 13: ...eater and the risk of fire or explosion may result It can also create a risk of asphyxiation LOUVERS AND GRILLES Thefreeareasofthefreshairopeningsintheinstructionsthatfollowdonot takeintoaccountthepre...

Page 14: ...e provided with two permanent vertical ducts one commencing within 12 inches 300 mm of the top and one commencing within 12 inches 300 mm of the bottom of the enclosure The vertical ducts shall commun...

Page 15: ...er heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation explosion or asphyxiation Align the legs of the draft hood with the holes provided Insert...

Page 16: ...IN INCHES MAXIMUM CAPACITY OF PIPE IN CUBIC FEET PER HOUR LENGTH IN FEET NOMINAL IRON PIPE SIZES INCHES INPUT IN THOUSANDS BTU HR 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 10 175 360 680 1400 2100 3960 6300 1...

Page 17: ...allation shown in the Figures 15 and 16 Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion Before attaching the gas line be sure t...

Page 18: ...ter several tries turn the gas control knob clockwise to OFF and call your service technician or gas supplier SEE FIGURE A DANGER Hotter water increases the risk of scald injury Consult the instructio...

Page 19: ...r at the water heater Mixing valves are available at plumbing supply or hardware stores see Figure 6 Follow manufacturer s instructions for installation of the valves Before changing the factory setti...

Page 20: ...See Condensation in this section OPERATIONAL CONDITIONS SMELLY WATER In each water heater there is installed at least one anode rod for corrosion protection of the tank Certain water conditions will c...

Page 21: ...replaced At least once a year a visual inspection should be made of the main burner and pilot burner see Figure 19 Inspect burner fl ames through viewport Flames should be very small with a blue haze...

Page 22: ...ter temperature and usage see chart The higher the water temperature or water usage the more lime deposits are dropped out of the water This is the lime scale which forms in pipes heaters and on cooki...

Page 23: ...drained before opening cleanout To clean heater through cleanout opening proceed as follows 1 Drain heater 2 Remove outer cover plate from lower side of heater jacket 3 Remove six 6 hex head screws se...

Page 24: ...er is no longer hot 4 Close the cold water inlet valve to the water heater 5 Connect a hose to the water heater drain valve and terminate it to an adequate drain 6 Open the water heater drain valve an...

Page 25: ...an condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Wa...

Page 26: ...Gas Control Replace Gas Control PILOT OUTAGE Dirty pilot burner Clean pilot assembly Thermocouple malfunction Replace pilot assembly and or thermocouple Defective Gas Control Replace Gas Control Ther...

Page 27: ...ocal codes shall govern their usage 4 The Tank Temperature Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat s...

Page 28: ...trol should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Cont...

Page 29: ...Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature C...

Page 30: ...ired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE...

Page 31: ...rature Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temper...

Page 32: ...he pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 2 UNITS TWO TEMPERATU...

Page 33: ...33 NOTES...

Page 34: ...34 NOTES...

Page 35: ...gas type venting connections combustion air voltage wiring or fusing Failure to follow applicable codes Failure to follow printed instructions Improper installation sizing delivery or maintenance Cla...

Page 36: ...36 500 Tennessee Waltz Pkwy Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 www hotwater com Copyright 2014 A O Smith Corporation All rights reserved...

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