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When checking the Temperature-Pressure Relief Valve operation, 

make sure that (1) no one is in front of or around the outlet of the 

Temperature-Pressure Relief Valve discharge line, and (2) that the 

water discharge will not cause any property damage, as the water 

may be extremely hot. Use care when operating valve as the valve 

may be hot.
To check the relief valve, lift the lever at the end of valve several times, 

see Figure 21. The valve should seat properly and operate freely.
If after manually operating the valve, it fails to completely reset and 

continues to release water, immediately close the cold water inlet 

to the water heater and drain the water heater, see Draining And 

Flushing on page 24. Replace the Temperature-Pressure Relief Valve 

with  a  properly  rated/sized  new  one,  see Temperature-Pressure 

Relief Valve on page 11 for instructions on replacement.

DISCHARGE PIPE

TEMPERATURE-PRESSURE

RELIEF VALVE

FIGURE 21.

If the Temperature-Pressure Relief Valve on the water heater weeps 

or discharges periodically, this may be due to thermal expansion.

NOTE:

 Excessive water pressure is the most common cause of 

Temperature-Pressure  Relief  Valve  leakage.  Excessive  water 

system pressure is most often caused by “thermal expansion” 

in a “closed system.” See Closed Water Systems and Thermal 

Expansion on page 11. The Temperature-Pressure Relief Valve 

is not intended for the constant relief of thermal expansion.
Temperature-Pressure  Relief  Valve  leakage  due  to  pressure 

build  up  in  a  closed  system  that  does  not  have  a  thermal 

expansion  tank  installed  is  not  covered  under  the  limited 

warranty.  Thermal  expansion  tanks  must  be  installed  on  all 

closed water systems.

DO NOT PLUG THE TEMPERATURE-PRESSURE RELIEF 

VALVE OPENING. THIS CAN CAUSE PROPERTY DAMAGE,  

SERIOUS INJURY OR DEATH.

Explosion Hazard

Temperature-Pressure Relief Valve

must comply with ANSI Z21.22-

CSA 4.4 and ASME code.

Properly sized temperature-

pressure relief valve must be

installed in opening provided.
Can result in overheating and

excessive tank pressure.
Can cause serious injury or death.

RECOMMENDED PROCEDURE FOR PERIODIC 

REMOVAL OF LIME DEPOSITS FROM TANK TYPE 

COMMERCIAL WATER HEATERS

The amount of calcium carbonate (lime) released from water is 

in direct proportion to water temperature and usage, see chart. 

The higher the water temperature or water usage, the more lime 

deposits are dropped out of the water. This is the lime scale which 

forms in pipes, heaters and on cooking utensils.

INSTALLED IN SUITABLE AREA: To insure sufficient ventilation 

and  combustion  air  supply,  proper  clearances  from  the  water 

heater must be maintained. See Facts to Consider About The  

Location  section.  Combustible  materials  such  as  clothing, 

cleaning materials, or flammable liquids, etc. must not be placed 

against or adjacent to the water heater which can cause a fire.

ANODE ROD INSPECTION

Property Damage Hazard

• 

Avoid water heater damage.

• 

Inspection and replacement of anode rod required.

CAUTION

The anode rod is used to protect the tank from corrosion. Most hot 

water tanks are equipped with an anode rod. The submerged rod 

sacrifices itself to protect the tank. Instead of corroding the tank, 

water ions attack and eat away the anode rod. This does not affect 

water’s taste or color. The rod must be maintained to keep the tank 

in operating condition.
Anode deterioration depends on water conductivity, not necessarily 

water condition. A corroded or pitted anode rod indicates high water 

conductivity and should be checked and/or replaced more often than  

an anode rod that appears to be intact. Replacement of a depleted 

anode rod can extend the life of your water heater. Inspection should 

be conducted by a qualified service technician, and at a minimum 

should be checked annually after the warranty period.
Artificially  softened  water  is  exceedingly  corrosive  because  the 

process substitutes sodium ions for magnesium and calcium ions.
The  use  of  a  water  softener  may  decrease  the  life  of  the  water 

heater tank.

The anode rod should be inspected after a maximum of three years 

and annually thereafter until the condition of the anode rod dictates 

its replacement. 

NOTE: 

Artificially  softened  water  requires  the  anode  rod  to  be 

inspected annually.
The following are typical (but not all) signs of a depleted anode rod:
•  The majority of the rods diameter is less than 3/8”.
•  Significant sections of the support wire (approx. 1/3 or more of 

the anode rod’s length) are visible.

TEMPERATURE-PRESSURE RELIEF VALVE TEST

Burn hazard.

Hot water discharge.

Keep clear of Temperature-

Pressure Relief Valve

discharge outlet.

It is recommended that the Temperature-Pressure Relief Valve 

should  be  checked  to  ensure  that  it  is  in  operating  condition 

every 6 months.

Summary of Contents for BL-80

Page 1: ...safety messages could result in death or serious injury This manual must remain with the water heater 500 Tennessee Waltz Parkway Ashland City TN 37015 Low Lead Content WARNING If the information in t...

Page 2: ...gs for Confined Spaces 13 Outdoor Air Through Two Openings 13 Outdoor Air Through One Opening 13 Outdoor Air Through Two Horizontal Ducts 14 Outdoor Air Through Two Vertical Ducts 14 Air From Other In...

Page 3: ...hazard what can happen if you do not follow the safety message and how to avoid the risk of injury DANGER WARNING CAUTION CAUTION DANGER indicates an imminently hazardous situation which if not avoide...

Page 4: ...4 GENERAL SAFETY INFORMATION...

Page 5: ...you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation op...

Page 6: ...2 1 1 2 12 1 2 CM 157 6 147 3 74 9 64 1 40 3 10 2 38 7 40 6 5 1 NPT NPT 31 8 Model INPUT RATE F 30 40 50 60 70 80 90 100 110 120 130 140 GPH 246 184 147 123 105 92 82 74 67 61 57 53 C 17 22 28 33 39 4...

Page 7: ...vicing and proper operation of the water heater Installation of water heater must be accomplished in such a manner that if the tank or any connections should leak flow will not cause damage to the str...

Page 8: ...per and inefficient operation of the water heater producing carbon monoxide gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier for any specif...

Page 9: ...rtain it does not sag thereby obstructing the combustion air flow HARD WATER Where hard water conditions exist water softening or the threshold type of water treatment is recommended This will protect...

Page 10: ...manufacturer s specifications If a positive lock up regulator is required follow these instructions 1 Positive lock up gas pressure regulators must be rated at or above the input Btu hr rating of the...

Page 11: ...s not intended for the constant relief of thermal expansion A properly sized thermal expansion tank must be installed on all closed systems to control the harmful effects of thermal expansion Contact...

Page 12: ...ature Pressure Relief Valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating th...

Page 13: ...eater and the risk of fire or explosion may result It can also create a risk of asphyxiation LOUVERS AND GRILLES Thefreeareasofthefreshairopeningsintheinstructionsthatfollowdonot takeintoaccountthepre...

Page 14: ...e provided with two permanent vertical ducts one commencing within 12 inches 300 mm of the top and one commencing within 12 inches 300 mm of the bottom of the enclosure The vertical ducts shall commun...

Page 15: ...er heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation explosion or asphyxiation Align the legs of the draft hood with the holes provided Insert...

Page 16: ...IN INCHES MAXIMUM CAPACITY OF PIPE IN CUBIC FEET PER HOUR LENGTH IN FEET NOMINAL IRON PIPE SIZES INCHES INPUT IN THOUSANDS BTU HR 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 10 175 360 680 1400 2100 3960 6300 1...

Page 17: ...allation shown in the Figures 15 and 16 Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion Before attaching the gas line be sure t...

Page 18: ...ter several tries turn the gas control knob clockwise to OFF and call your service technician or gas supplier SEE FIGURE A DANGER Hotter water increases the risk of scald injury Consult the instructio...

Page 19: ...r at the water heater Mixing valves are available at plumbing supply or hardware stores see Figure 6 Follow manufacturer s instructions for installation of the valves Before changing the factory setti...

Page 20: ...See Condensation in this section OPERATIONAL CONDITIONS SMELLY WATER In each water heater there is installed at least one anode rod for corrosion protection of the tank Certain water conditions will c...

Page 21: ...replaced At least once a year a visual inspection should be made of the main burner and pilot burner see Figure 19 Inspect burner fl ames through viewport Flames should be very small with a blue haze...

Page 22: ...ter temperature and usage see chart The higher the water temperature or water usage the more lime deposits are dropped out of the water This is the lime scale which forms in pipes heaters and on cooki...

Page 23: ...drained before opening cleanout To clean heater through cleanout opening proceed as follows 1 Drain heater 2 Remove outer cover plate from lower side of heater jacket 3 Remove six 6 hex head screws se...

Page 24: ...er is no longer hot 4 Close the cold water inlet valve to the water heater 5 Connect a hose to the water heater drain valve and terminate it to an adequate drain 6 Open the water heater drain valve an...

Page 25: ...an condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Wa...

Page 26: ...Gas Control Replace Gas Control PILOT OUTAGE Dirty pilot burner Clean pilot assembly Thermocouple malfunction Replace pilot assembly and or thermocouple Defective Gas Control Replace Gas Control Ther...

Page 27: ...ocal codes shall govern their usage 4 The Tank Temperature Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat s...

Page 28: ...trol should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Cont...

Page 29: ...Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature C...

Page 30: ...ired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE...

Page 31: ...rature Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temper...

Page 32: ...he pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 2 UNITS TWO TEMPERATU...

Page 33: ...33 NOTES...

Page 34: ...34 NOTES...

Page 35: ...gas type venting connections combustion air voltage wiring or fusing Failure to follow applicable codes Failure to follow printed instructions Improper installation sizing delivery or maintenance Cla...

Page 36: ...36 500 Tennessee Waltz Pkwy Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 www hotwater com Copyright 2014 A O Smith Corporation All rights reserved...

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