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START UP CONDITIONS

DRAFT HOOD OPERATION

Check  draft  hood  operation  by  performing  a  worst  case 

depressurization  of  the  building.  With  all  doors  and  windows 

closed,  and  with  all  air  handling  equipment  and  exhaust  fans 

operating  such  as  furnaces,  clothes  dryers,  range  hoods  and 

bathroom fans, a match flame should still be drawn into the draft 

hood of the water heater with its burner firing.  If the flame is not 

drawn  toward  the  draft  hood,  shut  off  water  heater  and  make 

necessary air supply changes to correct.

CONDENSATION

Whenever  the  water  heater  is  filled  with  cold  water,  some 

condensate will form while the burner is on.  A water heater may 

Short repeated heating cycles caused by small hot water uses can 

cause temperatures at the point of use to exceed the thermostat 

setting by up to 30°F (16.7°C). If you experience this type of use 

you  should  consider  using  lower  temperature  settings  to  reduce 

scald hazards. 

Any water heater’s intended purpose is to heat water.  Hot water 

is needed for cleansing, cleaning, and sanitizing (bodies, dishes, 

clothing).  Untempered  hot  water  can  present  a  scald  hazard.  

Depending on the time element, and the people involved (adults, 

children,  elderly,  infirm,  etc.)  scalding  may  occur  at  different 

temperatures.

HOTTER WATER CAN SCALD: Water heaters are intended to produce 

hot water.  Water heated to a temperature which will satisfy space 

heating, clothes washing, dish washing, and other sanitizing needs 

can scald and permanently injure you upon contact.  Some people 

are more likely to be permanently injured by hot water than others.  

These include the elderly, children, the infirm, or physically/mentally 

handicapped.  If anyone using hot water in your home fits into one of 

these groups or if there is a local code or state law requiring a certain 

temperature water at the hot water tap, then you must take special 

precautions.  In  addition  to  using  the  lowest  possible  temperature 

setting that satisfies your hot water needs, a means such as a mixing 

valve should be used at the hot water taps used by these people or 

at the water heater. Mixing valves are available at plumbing supply or 

hardware stores, see Figure 6.  Follow manufacturer’s instructions for 

installation of the valves. Before changing the factory setting on the 

thermostat, read the “Temperature Regulation” section in this manual, 

see Figures 17 and 18.

TEMPERATURE REGULATION

FOR YOUR INFORMATION

appear to be leaking when in fact the water is condensation. This 

usually happens when:
a.  A new water heater is filled with cold water for the first time.
b.  Burning gas produces water vapor in water heaters, particularly 

high efficiency models where flue temperatures are lower.

c.  Large amounts of hot water are used in a short time and the 

refill water in the tank is very cold.

Moisture from the products of combustion condense on the cooler 

tank  surfaces  and  form  drops  of  water  which  may  fall  onto  the 

burner or other hot surfaces to produce a “sizzling” or “frying” noise.

Excessive  condensation  can  cause  pilot  outage  due  to  water 

running down the flue tube onto the main burner and putting out 

the pilot.

Never allow small children to use a hot water tap, or to draw their own 

bath water. Never leave a child or handicapped person unattended 

in a bathtub or shower.  

NOTE:  A water temperature range of 120°F-140°F (49°C-60°C) is 

recommended by most dishwasher manufacturers.
The thermostat of this water heater has been factory set at its lowest 

position  (

PILOT LIGHTING

).  It  is  adjustable  and  must  be  reset  to 

the  desired  temperature  setting  to  reduce  the  risk  of  scald  injury.  

The mark (  ) indicative of approximately 120°F (49°C) is preferred 

starting point.  Some States have a requirement for a lower setting. 
Turn  the  water  temperature  dial  clockwise  ( 

  )  to  decrease  the 

temperature, or counterclockwise (    ) to increase the temperature.
Should overheating occur or the gas supply fail to shut off, turn off the 

manual gas control valve to the water heater.

FIGURE 17.

Temperature 

Time to Produce 2nd & 3rd

Nearly instantaneous 

D = APPROX.160°F (71°C)                                About 1/2 second 
C = APPROX.150°F (65°C)                             About 1-1/2 seconds 

B = APPROX.140°F (60°C)                             Less than 5 seconds 
A = APPROX.130°F (54°C)                               About 30 seconds 

= APPROX.120°F (49°C) 

More than 5 minutes 

LOW = APPROX.100°F (37.8°C) 

- - - - - - - - 

Setting

Degree Burns on Adult Skin

VERY HOT =  APPROX. 181°F (83°C)

FIGURE 18.

Summary of Contents for BL-80

Page 1: ...safety messages could result in death or serious injury This manual must remain with the water heater 500 Tennessee Waltz Parkway Ashland City TN 37015 Low Lead Content WARNING If the information in t...

Page 2: ...gs for Confined Spaces 13 Outdoor Air Through Two Openings 13 Outdoor Air Through One Opening 13 Outdoor Air Through Two Horizontal Ducts 14 Outdoor Air Through Two Vertical Ducts 14 Air From Other In...

Page 3: ...hazard what can happen if you do not follow the safety message and how to avoid the risk of injury DANGER WARNING CAUTION CAUTION DANGER indicates an imminently hazardous situation which if not avoide...

Page 4: ...4 GENERAL SAFETY INFORMATION...

Page 5: ...you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation op...

Page 6: ...2 1 1 2 12 1 2 CM 157 6 147 3 74 9 64 1 40 3 10 2 38 7 40 6 5 1 NPT NPT 31 8 Model INPUT RATE F 30 40 50 60 70 80 90 100 110 120 130 140 GPH 246 184 147 123 105 92 82 74 67 61 57 53 C 17 22 28 33 39 4...

Page 7: ...vicing and proper operation of the water heater Installation of water heater must be accomplished in such a manner that if the tank or any connections should leak flow will not cause damage to the str...

Page 8: ...per and inefficient operation of the water heater producing carbon monoxide gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier for any specif...

Page 9: ...rtain it does not sag thereby obstructing the combustion air flow HARD WATER Where hard water conditions exist water softening or the threshold type of water treatment is recommended This will protect...

Page 10: ...manufacturer s specifications If a positive lock up regulator is required follow these instructions 1 Positive lock up gas pressure regulators must be rated at or above the input Btu hr rating of the...

Page 11: ...s not intended for the constant relief of thermal expansion A properly sized thermal expansion tank must be installed on all closed systems to control the harmful effects of thermal expansion Contact...

Page 12: ...ature Pressure Relief Valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating th...

Page 13: ...eater and the risk of fire or explosion may result It can also create a risk of asphyxiation LOUVERS AND GRILLES Thefreeareasofthefreshairopeningsintheinstructionsthatfollowdonot takeintoaccountthepre...

Page 14: ...e provided with two permanent vertical ducts one commencing within 12 inches 300 mm of the top and one commencing within 12 inches 300 mm of the bottom of the enclosure The vertical ducts shall commun...

Page 15: ...er heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation explosion or asphyxiation Align the legs of the draft hood with the holes provided Insert...

Page 16: ...IN INCHES MAXIMUM CAPACITY OF PIPE IN CUBIC FEET PER HOUR LENGTH IN FEET NOMINAL IRON PIPE SIZES INCHES INPUT IN THOUSANDS BTU HR 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 10 175 360 680 1400 2100 3960 6300 1...

Page 17: ...allation shown in the Figures 15 and 16 Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion Before attaching the gas line be sure t...

Page 18: ...ter several tries turn the gas control knob clockwise to OFF and call your service technician or gas supplier SEE FIGURE A DANGER Hotter water increases the risk of scald injury Consult the instructio...

Page 19: ...r at the water heater Mixing valves are available at plumbing supply or hardware stores see Figure 6 Follow manufacturer s instructions for installation of the valves Before changing the factory setti...

Page 20: ...See Condensation in this section OPERATIONAL CONDITIONS SMELLY WATER In each water heater there is installed at least one anode rod for corrosion protection of the tank Certain water conditions will c...

Page 21: ...replaced At least once a year a visual inspection should be made of the main burner and pilot burner see Figure 19 Inspect burner fl ames through viewport Flames should be very small with a blue haze...

Page 22: ...ter temperature and usage see chart The higher the water temperature or water usage the more lime deposits are dropped out of the water This is the lime scale which forms in pipes heaters and on cooki...

Page 23: ...drained before opening cleanout To clean heater through cleanout opening proceed as follows 1 Drain heater 2 Remove outer cover plate from lower side of heater jacket 3 Remove six 6 hex head screws se...

Page 24: ...er is no longer hot 4 Close the cold water inlet valve to the water heater 5 Connect a hose to the water heater drain valve and terminate it to an adequate drain 6 Open the water heater drain valve an...

Page 25: ...an condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Wa...

Page 26: ...Gas Control Replace Gas Control PILOT OUTAGE Dirty pilot burner Clean pilot assembly Thermocouple malfunction Replace pilot assembly and or thermocouple Defective Gas Control Replace Gas Control Ther...

Page 27: ...ocal codes shall govern their usage 4 The Tank Temperature Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat s...

Page 28: ...trol should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Cont...

Page 29: ...Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature C...

Page 30: ...ired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE...

Page 31: ...rature Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temper...

Page 32: ...he pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 2 UNITS TWO TEMPERATU...

Page 33: ...33 NOTES...

Page 34: ...34 NOTES...

Page 35: ...gas type venting connections combustion air voltage wiring or fusing Failure to follow applicable codes Failure to follow printed instructions Improper installation sizing delivery or maintenance Cla...

Page 36: ...36 500 Tennessee Waltz Pkwy Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 www hotwater com Copyright 2014 A O Smith Corporation All rights reserved...

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