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amount of combustion air can result in a fire or explosion and cause property 

damage, serious bodily injury or death.

UNCONFINED SPACE

An Unconfined Space is one whose volume is not less than 50 

cubic  feet  per  1,000  Btu/hr  (4.8  cubic  meters  per  kW)  of  the 

total input rating of all appliances installed in the space. Rooms 

communicating directly with the space, in which the appliances 

are  installed,  through  openings  not  furnished  with  doors,  are 

considered a part of the unconfined space.
Makeup air requirements for the operation of exhaust fans, kitchen 

ventilation systems, clothes dryers and fireplaces shall also be 

considered  in  determining  the  adequacy  of  a  space  to  provide 

combustion, ventilation and dilution air.

UNUSUALLY TIGHT CONSTRUCTION

In unconfined spaces in buildings, infiltration may be adequate to 

provide air for combustion, ventilation and dilution of flue gases. 

However, in buildings of unusually tight construction (for example, 

weather stripping, heavily insulated, caulked, vapor barrier, etc.) 

additional air must be provided using the methods described in 

the Confined Space section that follows.

CONFINED SPACE

A Confined Space is one whose volume is less than 50 cubic feet per 

1,000 Btu/hr (4.8 cubic meters per kW) of the total input rating of all 

appliances installed in the space.
Openings must be installed to provide fresh air for combustion, ventilation 

and dilution in confined spaces. The required size for the openings is 

dependent on the method used to provide fresh air to the confined space 

and the total Btu/hr input rating of all appliances installed in the space.

DIRECT VENT APPLIANCES

Appliances  installed  in  a  Direct  Vent  configuration  that  derive  all 

air  for  combustion  from  the  outdoor  atmosphere  through  sealed 

intake air piping are not factored in the total appliance input Btu/hr 

calculations used to determine the size of openings providing fresh 

air into confined spaces.

EXHAUST FANS

Where exhaust fans are installed, additional air shall be provided 

to replace the exhausted air. When an exhaust fan is installed in 

the same space with a water heater, sufficient openings to provide 

fresh air must be provided that accommodate the requirements 

for all appliances in the room and the exhaust fan. Undersized 

openings will cause air to be drawn into the room through the water 

heater’s vent system causing poor combustion. Sooting, serious 

damage to the water heater and the risk of fire or explosion may 

result. It can also create a risk of asphyxiation.

LOUVERS AND GRILLES

The free areas of the fresh air openings in the instructions that follow do not 

take in to account the presence of louvers, grilles or screens in the openings.
The required size of openings for combustion, ventilation and dilution 

air shall be based on the “net free area” of each opening. Where the 

free area through a design of louver or grille or screen is known, it shall 

be used in calculating the size of opening required to provide the free 

area specified. Where the louver and grille design and free area are not 

known, it shall be assumed that wood louvers will have 25% free area 

and metal louvers and grilles will have 75% free area. Non motorized 

louvers and grilles shall be fixed in the open position.

FRESH AIR OPENINGS FOR CONFINED SPACES

The  following  instructions  shall  be  used  to  calculate  the  size, 

number  and  placement  of  openings  providing  fresh  air  for 

combustion,  ventilation  and  dilution  in  confined  spaces.  The 

illustrations shown in this section of the manual are a reference 

for  the  openings  that  provide  fresh  air  into  confined  spaces 

only. Do not refer to these illustrations for the purpose of vent 

installation.  See  Venting  Installation  on  page  14  for  complete 

venting installation instructions.

OUTDOOR AIR THROUGH TWO OPENINGS

FIGURE 8.

The  confined  space  shall  be  provided  with  two  permanent 

openings, one commencing within 12 inches (300 mm) of the top 

and one commencing within 12 inches (300 mm) of the bottom of 

the  enclosure. The  openings  shall  communicate  directly  with  the 

outdoors. See Figure 8.
Each opening shall have a minimum free area of 1 square inch per 

4,000 Btu/hr (550 mm2 per kW) of the aggregate input rating of all 

appliances installed in the enclosure. Each opening shall not be less 

than 100 square inches (645 cm2). 

OUTDOOR AIR THROUGH ONE OPENING

FIGURE 9.

Alternatively  a  single  permanent  opening,  commencing  within  12 

inches (300 mm) of the top of the enclosure, shall be provided. See 

Figure 9. The water heater shall have clearances of at least 1 inch 

(25 mm) from the sides and back and 6 inches (150 mm) from the 

front of the appliance. The opening shall directly communicate with 

the outdoors or shall communicate through a vertical or horizontal duct 

to the outdoors or spaces that freely communicate with the outdoors 

and shall have a minimum free area of the following:

1. 

1 square inch per 3000 Btu/hr (733 mm

2

 per kW) of the total 

input rating of all appliances located in the enclosure, and

2. 

Not less than the sum of the areas of all vent connectors in 

the space.

Summary of Contents for BL-80

Page 1: ...safety messages could result in death or serious injury This manual must remain with the water heater 500 Tennessee Waltz Parkway Ashland City TN 37015 Low Lead Content WARNING If the information in t...

Page 2: ...gs for Confined Spaces 13 Outdoor Air Through Two Openings 13 Outdoor Air Through One Opening 13 Outdoor Air Through Two Horizontal Ducts 14 Outdoor Air Through Two Vertical Ducts 14 Air From Other In...

Page 3: ...hazard what can happen if you do not follow the safety message and how to avoid the risk of injury DANGER WARNING CAUTION CAUTION DANGER indicates an imminently hazardous situation which if not avoide...

Page 4: ...4 GENERAL SAFETY INFORMATION...

Page 5: ...you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation op...

Page 6: ...2 1 1 2 12 1 2 CM 157 6 147 3 74 9 64 1 40 3 10 2 38 7 40 6 5 1 NPT NPT 31 8 Model INPUT RATE F 30 40 50 60 70 80 90 100 110 120 130 140 GPH 246 184 147 123 105 92 82 74 67 61 57 53 C 17 22 28 33 39 4...

Page 7: ...vicing and proper operation of the water heater Installation of water heater must be accomplished in such a manner that if the tank or any connections should leak flow will not cause damage to the str...

Page 8: ...per and inefficient operation of the water heater producing carbon monoxide gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier for any specif...

Page 9: ...rtain it does not sag thereby obstructing the combustion air flow HARD WATER Where hard water conditions exist water softening or the threshold type of water treatment is recommended This will protect...

Page 10: ...manufacturer s specifications If a positive lock up regulator is required follow these instructions 1 Positive lock up gas pressure regulators must be rated at or above the input Btu hr rating of the...

Page 11: ...s not intended for the constant relief of thermal expansion A properly sized thermal expansion tank must be installed on all closed systems to control the harmful effects of thermal expansion Contact...

Page 12: ...ature Pressure Relief Valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating th...

Page 13: ...eater and the risk of fire or explosion may result It can also create a risk of asphyxiation LOUVERS AND GRILLES Thefreeareasofthefreshairopeningsintheinstructionsthatfollowdonot takeintoaccountthepre...

Page 14: ...e provided with two permanent vertical ducts one commencing within 12 inches 300 mm of the top and one commencing within 12 inches 300 mm of the bottom of the enclosure The vertical ducts shall commun...

Page 15: ...er heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation explosion or asphyxiation Align the legs of the draft hood with the holes provided Insert...

Page 16: ...IN INCHES MAXIMUM CAPACITY OF PIPE IN CUBIC FEET PER HOUR LENGTH IN FEET NOMINAL IRON PIPE SIZES INCHES INPUT IN THOUSANDS BTU HR 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 10 175 360 680 1400 2100 3960 6300 1...

Page 17: ...allation shown in the Figures 15 and 16 Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion Before attaching the gas line be sure t...

Page 18: ...ter several tries turn the gas control knob clockwise to OFF and call your service technician or gas supplier SEE FIGURE A DANGER Hotter water increases the risk of scald injury Consult the instructio...

Page 19: ...r at the water heater Mixing valves are available at plumbing supply or hardware stores see Figure 6 Follow manufacturer s instructions for installation of the valves Before changing the factory setti...

Page 20: ...See Condensation in this section OPERATIONAL CONDITIONS SMELLY WATER In each water heater there is installed at least one anode rod for corrosion protection of the tank Certain water conditions will c...

Page 21: ...replaced At least once a year a visual inspection should be made of the main burner and pilot burner see Figure 19 Inspect burner fl ames through viewport Flames should be very small with a blue haze...

Page 22: ...ter temperature and usage see chart The higher the water temperature or water usage the more lime deposits are dropped out of the water This is the lime scale which forms in pipes heaters and on cooki...

Page 23: ...drained before opening cleanout To clean heater through cleanout opening proceed as follows 1 Drain heater 2 Remove outer cover plate from lower side of heater jacket 3 Remove six 6 hex head screws se...

Page 24: ...er is no longer hot 4 Close the cold water inlet valve to the water heater 5 Connect a hose to the water heater drain valve and terminate it to an adequate drain 6 Open the water heater drain valve an...

Page 25: ...an condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Wa...

Page 26: ...Gas Control Replace Gas Control PILOT OUTAGE Dirty pilot burner Clean pilot assembly Thermocouple malfunction Replace pilot assembly and or thermocouple Defective Gas Control Replace Gas Control Ther...

Page 27: ...ocal codes shall govern their usage 4 The Tank Temperature Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat s...

Page 28: ...trol should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Cont...

Page 29: ...Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature C...

Page 30: ...ired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE...

Page 31: ...rature Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temper...

Page 32: ...he pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 2 UNITS TWO TEMPERATU...

Page 33: ...33 NOTES...

Page 34: ...34 NOTES...

Page 35: ...gas type venting connections combustion air voltage wiring or fusing Failure to follow applicable codes Failure to follow printed instructions Improper installation sizing delivery or maintenance Cla...

Page 36: ...36 500 Tennessee Waltz Pkwy Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 www hotwater com Copyright 2014 A O Smith Corporation All rights reserved...

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