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15

If  the  water  heater  is  being  installed  as  a  replacement  for  an 

existing heater in pre-existing venting, a thorough inspection of 

existing venting system must be performed prior to any installation 

work.

VENT  DAMPERS  -  Any  vent  damper,  whether  it  is  operated 

thermally or otherwise must be removed if its use inhibits proper 

drafting of the water heater.
Thermally Operated Vent Dampers: this gas-fired water heater 

has  a  thermal  efficiency  at  or  above  80%  which  may  produce 

a  relatively  low  flue  gas  temperature.  Such  temperatures  may 

not  be  high  enough  to  properly  open  thermally  operated  vent 

dampers.  This would cause spillage of the flue gases and may 

cause  carbon  monoxide  poisoning.  Vent  dampers  must  bear 

evidence of certification as complying with the current edition of 

the American National Standard ANSI Z21.66 CGA 6.14 (covering 

electrically  and  mechanically  actuated  vent  dampers).  Before 

installation of any vent damper, consult the local gas utility for 

further information.
To insure proper venting of this gas-fired water heater, the correct 

vent pipe diameter must be utilized.  Any additions or deletions 

of other gas appliances on a common vent with this water heater 

may adversely affect the operation of the water heater. Consult 

your gas supplier if any such changes are planned.
For proper venting in certain installations, a larger diameter vent 

pipe may be necessary. Consult your gas supplier to aid you in 

determining the proper venting for your water heater from the vent 

tables in the current edition of the National Fuel Gas Code ANSI 

Z223.1/NFPA  54  or  the  Natural  Gas  and  Propane  Installation 

Code CAN\CSA B 149.1. 

Periodically check the venting system for signs of obstruction or 

deterioration and replace if needed.
The combustion and ventilation air flow must not be obstructed.
The  water  heater  with  draft  hood  installed  must  be  connected 

to a chimney or listed vent pipe system, which terminates to the 

outdoors.  Never operate the water heater unless it is vented to the 

outdoors and has adequate air supply to avoid risks of improper 

operation, explosion or asphyxiation.

Align the legs of the draft hood with the holes provided. Insert 

the  legs  and  secure  the  draft  hood  to  the  water  heater’s  top 

with the four screws provided as shown in Figure 13. Do not 

alter the draft hood in any way. If you are replacing an existing 

water heater, be sure to use the new draft hood supplied with 

the water heater.

Obstructed  or  deteriorated  vent  systems  may  present  serious 

health risk or asphyxiation.

DRAFT HOOD

SHEET METAL SCREWS (FOUR PROVIDED)

LEGS

HOLE

INSTALL THE DRAFT HOOD WITH

THE FOUR SCREWS PROVIDED.

JACKET TOP

HOLE

LEGS

FIGURE 13.

The  vent  pipe  from  the  water  heater  must  be  no  less  than  the 

diameter  of  the  draft  hood  outlet  on  the  water  heater  and  must 

slope upward at least 1/4 inch per linear foot (21 mm per meter). 

See Figure 14.
All vent gases must be completely vented to the outdoors of the 

structure (dwelling).  Install only the draft hood provided with the 

new water heater and no other draft hood.
Vent pipes must be secured at each joint with sheet metal screws.

FIGURE 14.  

There must be a minimum of 6” (153 mm) clearance between single 

wall  vent  pipe  and  any  combustible  material.    Fill  and  seal  any 

clearance between single wall vent pipe and combustible material 

with mortar mix, cement, or other noncombustible substance. For 

other than single wall, follow vent pipe manufacturer’s clearance 

specifications.  To insure a tight fit of the vent pipe in a brick chimney, 

seal around the vent pipe with mortar mix cement.
Failure  to  have  required  clearances  between  vent  piping  and 

combustible material will result in a fire hazard.
Be  sure  vent  pipe  is  properly  connected  to  prevent  escape  of 

dangerous flue gases which could cause deadly asphyxiation.

Chemical vapor corrosion of the flue and vent system may occur 

if air for combustion contains certain chemical vapors. Spray can 

propellants, cleaning solvents, refrigerator and air conditioner 

refrigerants,  swimming  pool  chemicals,  calcium  and  sodium 

chloride,  waxes,  bleach  and  process  chemicals  are  typical 

compounds which are potentially corrosive.

Summary of Contents for BL-80

Page 1: ...safety messages could result in death or serious injury This manual must remain with the water heater 500 Tennessee Waltz Parkway Ashland City TN 37015 Low Lead Content WARNING If the information in t...

Page 2: ...gs for Confined Spaces 13 Outdoor Air Through Two Openings 13 Outdoor Air Through One Opening 13 Outdoor Air Through Two Horizontal Ducts 14 Outdoor Air Through Two Vertical Ducts 14 Air From Other In...

Page 3: ...hazard what can happen if you do not follow the safety message and how to avoid the risk of injury DANGER WARNING CAUTION CAUTION DANGER indicates an imminently hazardous situation which if not avoide...

Page 4: ...4 GENERAL SAFETY INFORMATION...

Page 5: ...you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation op...

Page 6: ...2 1 1 2 12 1 2 CM 157 6 147 3 74 9 64 1 40 3 10 2 38 7 40 6 5 1 NPT NPT 31 8 Model INPUT RATE F 30 40 50 60 70 80 90 100 110 120 130 140 GPH 246 184 147 123 105 92 82 74 67 61 57 53 C 17 22 28 33 39 4...

Page 7: ...vicing and proper operation of the water heater Installation of water heater must be accomplished in such a manner that if the tank or any connections should leak flow will not cause damage to the str...

Page 8: ...per and inefficient operation of the water heater producing carbon monoxide gas in excess of the safe limits This could result in serious injury or death Contact your local gas supplier for any specif...

Page 9: ...rtain it does not sag thereby obstructing the combustion air flow HARD WATER Where hard water conditions exist water softening or the threshold type of water treatment is recommended This will protect...

Page 10: ...manufacturer s specifications If a positive lock up regulator is required follow these instructions 1 Positive lock up gas pressure regulators must be rated at or above the input Btu hr rating of the...

Page 11: ...s not intended for the constant relief of thermal expansion A properly sized thermal expansion tank must be installed on all closed systems to control the harmful effects of thermal expansion Contact...

Page 12: ...ature Pressure Relief Valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating th...

Page 13: ...eater and the risk of fire or explosion may result It can also create a risk of asphyxiation LOUVERS AND GRILLES Thefreeareasofthefreshairopeningsintheinstructionsthatfollowdonot takeintoaccountthepre...

Page 14: ...e provided with two permanent vertical ducts one commencing within 12 inches 300 mm of the top and one commencing within 12 inches 300 mm of the bottom of the enclosure The vertical ducts shall commun...

Page 15: ...er heater unless it is vented to the outdoors and has adequate air supply to avoid risks of improper operation explosion or asphyxiation Align the legs of the draft hood with the holes provided Insert...

Page 16: ...IN INCHES MAXIMUM CAPACITY OF PIPE IN CUBIC FEET PER HOUR LENGTH IN FEET NOMINAL IRON PIPE SIZES INCHES INPUT IN THOUSANDS BTU HR 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 10 175 360 680 1400 2100 3960 6300 1...

Page 17: ...allation shown in the Figures 15 and 16 Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion Before attaching the gas line be sure t...

Page 18: ...ter several tries turn the gas control knob clockwise to OFF and call your service technician or gas supplier SEE FIGURE A DANGER Hotter water increases the risk of scald injury Consult the instructio...

Page 19: ...r at the water heater Mixing valves are available at plumbing supply or hardware stores see Figure 6 Follow manufacturer s instructions for installation of the valves Before changing the factory setti...

Page 20: ...See Condensation in this section OPERATIONAL CONDITIONS SMELLY WATER In each water heater there is installed at least one anode rod for corrosion protection of the tank Certain water conditions will c...

Page 21: ...replaced At least once a year a visual inspection should be made of the main burner and pilot burner see Figure 19 Inspect burner fl ames through viewport Flames should be very small with a blue haze...

Page 22: ...ter temperature and usage see chart The higher the water temperature or water usage the more lime deposits are dropped out of the water This is the lime scale which forms in pipes heaters and on cooki...

Page 23: ...drained before opening cleanout To clean heater through cleanout opening proceed as follows 1 Drain heater 2 Remove outer cover plate from lower side of heater jacket 3 Remove six 6 hex head screws se...

Page 24: ...er is no longer hot 4 Close the cold water inlet valve to the water heater 5 Connect a hose to the water heater drain valve and terminate it to an adequate drain 6 Open the water heater drain valve an...

Page 25: ...an condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Wa...

Page 26: ...Gas Control Replace Gas Control PILOT OUTAGE Dirty pilot burner Clean pilot assembly Thermocouple malfunction Replace pilot assembly and or thermocouple Defective Gas Control Replace Gas Control Ther...

Page 27: ...ocal codes shall govern their usage 4 The Tank Temperature Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat s...

Page 28: ...trol should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Cont...

Page 29: ...Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature C...

Page 30: ...ired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE...

Page 31: ...rature Control should be wired to and control the pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temper...

Page 32: ...he pump between the water heater s and the storage tank s 5 The water heater s operating thermostat should be set 5 degrees F higher than the Tank Temperature Control SINGLE FLUE 2 UNITS TWO TEMPERATU...

Page 33: ...33 NOTES...

Page 34: ...34 NOTES...

Page 35: ...gas type venting connections combustion air voltage wiring or fusing Failure to follow applicable codes Failure to follow printed instructions Improper installation sizing delivery or maintenance Cla...

Page 36: ...36 500 Tennessee Waltz Pkwy Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 www hotwater com Copyright 2014 A O Smith Corporation All rights reserved...

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