ZPA Pecky, a.s. 52 442 Скачать руководство пользователя страница 16

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Current position transmitter CPT 1Az – setting

Before  starting  setting  the  current  transmitter  it  is  necessary  to  set  the  end-limit  positions 

(torque  or  position 

switches)

 of the actuator and connect them into the tripping circuit of the electric motor. In case of an external source  

of feeding voltage, verification must be carried out that it does not exceed the maximum value 30 V DC 

(limit value 

when CPT 1Az is still not damaged).

 Recommended value is 18 – 28 V DC. 

Positive pole of the source is connected to the positive pole of the transmitter CPT 1Az; a milli-ammeter of precision 

at least 0.5 % connected into the circuit. The current loop must be earthed in one point. The figure does not show the 
earthing that can be made at any point of the circuit. 

1.   Shift the output shaft into the position Closed. During closing, the current signal value should decrease. If it increases 

release the transmitter body and, by turning of about 180°, shift to the descending part of the outputcharacteristics. 
Set 4 mA by fine turning. Tighten the shim plates to secure the transmitter against spontaneousturning.

2.   Shift  the  output  shaft  to  the  position  Open  and  set  20  mA  using  a  potentiometer  on  the  transmitter  body.  

The potentiometer has a range of 12 revolutions and it has no stops so that it cannot be damaged by furtherturning. 

3.   Once again verify the current value in the position Closed. If it has changed too much repeat the points 1. 

and  2.  If  the  required  corrections  are  large  this  procedure  should  be  repeated  several  times.  After  
the setting, securethe transmitter against turning and drip the screws with varnish. 

4.   Use  a  voltmeter  to  check  the  voltage  on  the  CPT  1Az  terminals.  In  order  to  keep  linearity  of  the  output 

signal the voltage must not drop below 9 V, not even with off-take 20 mA. If this condition is not met it is 
necessary  to  increase  the  feeding  voltage 

(within  the  range  of  recommend  values)

  or  to  decrease  total 

resistance of the current loop R.

Caution!

The  transmitter  CPT  1Az  must  not  be  connected  without  checking  the  supply  voltage. The  transmitter  outlet 

conductors must neither be connected to the electric actuator frame nor to the earth, not even accidentally. 

Before  the  supply  voltage  is  checked,  it  is  first  necessary  to  disconnect  the  transmitter  from  the  supply 

mains. Measure the voltage on terminals of the electric actuator to which the transmitter is connected – this 
can  best  be  done  using  a  digital  voltmeter  of  input  resistance  at  least  1  M

Ω

. This  voltage  should  fall  within 

the range of 18 – 25 V DC; in no case may it exceed 30 V 

(otherwise the transmitter can be damaged).

 Then, 

connect  the  transmitter  so  that  the  positive  pole  of  the  power  source  is  connected  to  the  positive  pole  of  
the  transmitter,  i.e.  to  the  pin  with  red  insulator 

(r)

  + 

(nearer  to  the  transmitter  centre).

  The  terminal  with 

white coating 

(wired to the terminal 52)

 is connected to the negative pole of the transmitter 

(white insulator).

  

In the latest design variants the red conductor is plus and the black one is minus. 

A milli-ammeter, preferentially a digital one with accuracy at least 0.5 %, is temporarily connected in series 

with the transmitter. The output shaft is moved to the position CLOSE. The signal value should decrease. If this 
is not the case, the output shaft should be rotated in the CLOSE direction until the signal starts decreasing and 
the output shaft reaches the CLOSE position.

Then, loosen the screws of the transmitter shim plates so that the whole transmitter can be turned to set the current 

to  4  mA,  and  retighten  the  screws  of  the  shim  plates.  Thereafter,  move  the  output  shaft  of  the  electric  actuator  to 
the  position  OPEN.  Using  the  resistance  trimmer  on  the  transmitter  face 

(nearer  to  the  edge)

  set  the  current  to  20  mA.  

The trimmer has 12 turn and no stops. Hence, it cannot be damaged. 

CPT 1Az

U

U

R

mA

V

R

red

51

51

52

52

red

white

white

CPT 1Az

Содержание 52 442

Страница 1: ...Type numbers 52 442 52 443 Electric Linear Pull rod actuators 4 19 MOUNTING INSTRUCTIONS...

Страница 2: ...ZPA Pe ky a s is certified company in accordance with ISO 9001 as amended...

Страница 3: ...tion or in the tropical atmosphere the anti condensation heater which has been built in all actuators should be always used One or two heater elements should be connected as required Installation of t...

Страница 4: ...tervals The load factor N N R shall be maximum 25 per cent the longest operation cycle N R is 10 minutes The maximum number of switching actions in automatic control mode is 1200 actions per hour The...

Страница 5: ...trol IP 67 Noise Acoustic pressure level A max 85 dB A Acoustic power level A max 95 dB A Tripping thrust At the factory the tripping thrust has been adjusted within the min max range giving in Table...

Страница 6: ...lling switch and the SZ CLOSE signalling switch are used Each of these switches acts only in one direction of output shaft rotation The operating point of the microswitches can be set within the whole...

Страница 7: ...our pole The change over switches are installed in a terminal board box and the control elements on the lid of this terminal board box Position regulator The position regulator built in in the actuato...

Страница 8: ...rminals allowing conductors with a maximum cross section 4 mm2 to be connected Access to the terminal board is obtained after removal of the terminal box cover All control circuits of the electric act...

Страница 9: ...e three phase asynchronous motor 1 drives via countershaft gearing 2 the sun gear of a differential gear unit enclosed in the supporting actuator box power gear transmission 3 In the mechanical power...

Страница 10: ...the transmitter support is positioned at an angle of 180 C with respect to the illustrated position Fig 2a Base plate design with current transmitter 14 66 13 17 67 15 66 16 75 66 12 Legend 12 Torque...

Страница 11: ...direction whereas the segment 24 is designed for the OPEN direction The torque control unit is also fitted with a locking mechanism On operation of the torque limiting switch thismechanism locks this...

Страница 12: ...ranges of adjustment of the signalling switches and the transmitter are required to be changed the position of adjusting wheel K3 should be changed For this purpose the signalling unit should be parti...

Страница 13: ...wheel 62 This wheel is rotated step by step by gear wheels driving cam 57 60 Turning of the cam up to the lever of the CLOSE or OPEN position limit switch PZ or PO causes the switches to change over H...

Страница 14: ...ter 1 x 100 This transmitter has one sided shaft and at its end is fixed a twin wheel 73 composed of gears A and B The principle of drive and transmitter adjustment is equal as at current transmitter...

Страница 15: ...rise up to the resistance value corresponding to the end position open 50 ohms until max 98 ohms Transmitter is set up by this way e Current position transmitters At the first is necessary to set up s...

Страница 16: ...ssary to increase the feeding voltage within the range of recommend values or to decrease total resistance of the current loop R Caution The transmitter CPT 1Az must not be connected without checking...

Страница 17: ...se Press the push button 4 then the push button 20 and keep them depressed until LED blinks When the sense of rotation is changed the end limit positions 4 mA and 20 mA remain valid but the working ra...

Страница 18: ...the actuator is to be stored for a longer period than 3 years then prior to commissioning oil refilling should be made Any manipulation of the equipment at a temperature below 25 C is forbidden Storin...

Страница 19: ...ng to Point 3b Caution The control box cover should be removed so that it is displaced in the direction of extended axis of the actuator output shaft taking care to avoid any damage to the position in...

Страница 20: ...gap that has been thereby disclosed This procedure should be made with the pull rod in the CLOSED position 13 FAILURES AND THEIR REMOVAL Actuator in the end position does not start with motor droning...

Страница 21: ...43 Figs 4 5 6 Type No 52 443 Figs 7 Position transmitter block of local control MODACT MTN MTP actuators 9th place of t no current transmitter 4 20 mA current transmitter 4 20 mA with BMO without BMO...

Страница 22: ...of columns B 150 mm Character on 7th place Ba1I Ba1II Ba1III Ba2I Ba2II Ba2III Bb1I Bb1II Bb1III Bb2I Bb2II Bb2III Bg2I C D E F G H I J K L M P R Spacing of columns Position Closed Thread of coupling...

Страница 23: ...f b ch g e a f b ch g e a 40 a b g a b g max 38 253 max 595 261 max 334 153 100 25 c a d b h g d b h g c a Design 1 M 20 M 20 297 26 A B A B Design 2 Detail of coupling M 20 x 1 5 I M 16 x 1 5 II M 10...

Страница 24: ...g 130 c a 308 d b 352 h g 408 e a 633 f b 677 ch g 733 max 595 max 334 261 325 e a c a d b h g 253 100 153 a b g M20 26 f b ch g 25 215 99 90 e a c a d b h g f b ch g a b g 40 M20 A B Design 1 Detail...

Страница 25: ...ype No 52 443 x1xxx Fig 5 697 436 M30x2 M30 160 261 350 257 835 36 48 60 120 485 376 120 200 with block of terminals with connector External protectivet erminal Local control 697 436 M30x2 M30 160 261...

Страница 26: ...on unit for MODACT MTN MTP 40 electric actuators Type No 52 443 x2xxx design with flange non standard other dimensions and designs of actuators are according to fig 14 15 16 215 160 4x 13 80H8 105 0 2...

Страница 27: ...Q1 MO OPEN torque limit switch SQ2 MZ CLOSE torque limit switch SQ3 PO OPEN position limit switch SQ5 PZ CLOSE position limit switch SQ4 SO OPEN signalling switch SQ6 SZ CLOSE signalling switch SA1 LO...

Страница 28: ...ervomotor MODACT MON MOP Control se styka i a BMO se svorkovnic Wiring diagram of MODACT MTN MTP Control electric actuators with contactors with terminal board P3 0947 Outlet position Control phase BA...

Страница 29: ...servomotor MODACT MON MOP Control se styka i a regul torem ZP2 RE5 se svorkovnic Zapojen elektrick ch servomotor MODACT MON MOP Control se styka i regul torem ZP2 RE5 a BM se svorkovnic with terminal...

Страница 30: ...jumper into clamps t1 t2 Control signal 0 4 20 mA Outlet Position 3 phase motor Brake BR2 blue blue brown brown BRAKE Connect surge voltage protectors to contactor coils O C L R Zapojen elektrick ch s...

Страница 31: ...orem Zapojen elektrick ch servomotor MODACT MON MOP Control se styka i a BMO s konektorem P3 0953 P3M 0954 SA2 O C SA1 L R Wiring diagram of MODACT MTN MTP Control electric actuators with contactors O...

Страница 32: ...iagram of MODACT MTN MTP Control electric actuators with contactors and ZP2 RE5 regulator Wiring diagram of MODACT MTN MTP Control electric actuators with contactors ZP2 RE5 regulator and BMO with con...

Страница 33: ...the control box Sealing ring 60x50 PN 02 9280 2 1 Sealing of output shaft in the control box cover Sealing ring 190x3 PN 02 9281 0 Sealing of control box cover Potentiometer 2 x 100 2340510232 1 Moun...

Страница 34: ...34 NOTES...

Страница 35: ...ary multi turn actuators MODACT MO EEx MOED EEx Explosion proof electric multi turn actuators MODACT MOA Electric multi turn actuators for nuclear power stations application outside containment MODACT...

Страница 36: ...tel 420 321 785 141 9 fax 420 321 785 165 420 321 785 167 e mail zpa zpa pecky cz ZPA Pe ky a s t 5 kv tna 166 289 11 PE KY Czech Republic www zpa pecky cz...

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