ZPA Pecky, a.s. 52 442 Скачать руководство пользователя страница 11

11

Caution!

The microswitches used in the individual units do not allow two voltages of different values or phases to be applied to 

contacts of the same microswitch. Thus, they can be used as a switch, cut-out or change-over switch for a singlecircuit only.

For control of the actuator at the site of installation, deblocking device consisting of deblocking  switch and local 

control switch can be fitted, if required.

Block of local control consists of two change-over switches. One is used to switch between remote and local control, 

the second is used to open or close the valve when the first switch is set to local control. Both change-over switches are 
part of the terminal box. Change-over switch local / remote control can be locked with a padlock against unauthorized 
manipulation (padlock is included in the delivery).

Description and functions of control units

a) The torque-limit switching unit (Fig. 3)

-

 

forms an independent assembly group consisting of the base plate 19 which carries microswitches 20, while at 

the same time providing for bearings of the torque control shaft 22 and the locking shaft 29. 

 

The  torque  control  shaft  transmits  movements  of  the  floating  worm  from  the  power  transmission  gear  to  the  CLOSE 
torque-limit microswitch 

(MZ)

 or the OPEN torque-limit microswitch 

(MO)

 by means of segments 23 or 24 and levers 45 or 

46. The amount of limit-switching torque and thus indirectly even the axial force on the actuator pull-rod can be adjusted 
by the segments being turned with respect to the tripping levers. For readjusting the amount of the tripping torque outside 
the  factory,  the  segments  23  are  provided  with  a  scale  on  which  the  points  of  adjusting  the  maximum  and  minimum 
torques have been marked red individually for each actuator, the adjusted torque being indicated by slots in the segments 
27 and 28. However, the numbers on the scale provide no direct indication of the tripping torque adjustment, but the scale 
divisions  serve  only  for  a  more  accurate  division  of  the  band  between  the  points  of  maximum  and  minimum  tripping 
torques and thus for more accurate adjustment of the torque outside the factory in a location where no test stand is avai-
lable. The segment 23 is designed for the CLOSE direction, whereas the segment 24 is designed for the OPEN direction.
The torque control unit is also fitted with a locking mechanism. On operation of the torque-limiting switch, thismechanism 
locks this switch and thereby precludes the switch from being reclosed unprompted and thus prevents the actuator from pul-
sing. Moreover, the locking mechanism prevents the torque-limit switch from opening after reversal of the actuator.   
The locking mechanism acts in either direction of the output shaft motion of the actuator in the end positions as well as in the 
intermediate position for the duration of 1 to 2 revolutions of the output shaft after reversal thereof. With the output shaft of the 
actuator loaded at a reversed torque, the torque control shaft 22 and thus the segments 23 and 24 turn by a slight amount. 
From the segments, this displacement is transmitted to the tripping lever 45 or 46. When the torque on the output shaft of the 
actuator reaches the value to which the torque-limit switching unit has been adjusted, the tripping lever depresses the button 
of the corresponding microswitch so that the electric motor is disconnected from the mains, thus stopping the actuator.

Adjusting procedure of the torque-limit switching unit

To adjust a different tripping torque from that adjusted at the factory, the procedure is the following: Loosen the lock 

nut  44 

(see  Fig.  3)

  and  then  the  lock  screw  25 

(for  the  CLOSE  direction)

  or  26 

(for  the  OPEN  direction).

  Place  

a screwdriver in the slot of the upper segment 23 or 24 and turn the segment till the slot in the segment 27 or 28 tallies 
with  the  respective  scale  graduation  line. This  scale  division  line  can  be  determined  so  that  the  difference 

(in  Nm)

 

between the maximum and the minimum adjustable torques is divided by the number of divisions between the marks of 

19

 

20 

29 

21 

23 

25 

27

 

45

          

22

         

44

        

24

 

  

26 

28

46

12

10

13

11

Fig.3 -

 

Torque-limit switching unit

Diagram  

of microswitches

Legend:

19 –  Base plate

20 –  CLOSE and OPEN  

torque–limit switches  

(MZ, MO)

21 –  Shifter

22 –  Torque control shaft

23 –  Upper CLOSE segment

24 –  Upper OPEN segment

25 –  CLOSE lock screw

26 –  OPEN lock screw

27 –  Lower CLOSE segment with slot

28 –  Lower OPEN segment with slot

29 –  Locking shaft

44 –  Lock nut

45 –  OPEN tripping lever

46 – CLOSE tripping lever
The encircled numbers correspond  

to the numbers of terminals  

on the terminal board of the actuator.

The microswitches can be used  

as one-circuit devices only.

Содержание 52 442

Страница 1: ...Type numbers 52 442 52 443 Electric Linear Pull rod actuators 4 19 MOUNTING INSTRUCTIONS...

Страница 2: ...ZPA Pe ky a s is certified company in accordance with ISO 9001 as amended...

Страница 3: ...tion or in the tropical atmosphere the anti condensation heater which has been built in all actuators should be always used One or two heater elements should be connected as required Installation of t...

Страница 4: ...tervals The load factor N N R shall be maximum 25 per cent the longest operation cycle N R is 10 minutes The maximum number of switching actions in automatic control mode is 1200 actions per hour The...

Страница 5: ...trol IP 67 Noise Acoustic pressure level A max 85 dB A Acoustic power level A max 95 dB A Tripping thrust At the factory the tripping thrust has been adjusted within the min max range giving in Table...

Страница 6: ...lling switch and the SZ CLOSE signalling switch are used Each of these switches acts only in one direction of output shaft rotation The operating point of the microswitches can be set within the whole...

Страница 7: ...our pole The change over switches are installed in a terminal board box and the control elements on the lid of this terminal board box Position regulator The position regulator built in in the actuato...

Страница 8: ...rminals allowing conductors with a maximum cross section 4 mm2 to be connected Access to the terminal board is obtained after removal of the terminal box cover All control circuits of the electric act...

Страница 9: ...e three phase asynchronous motor 1 drives via countershaft gearing 2 the sun gear of a differential gear unit enclosed in the supporting actuator box power gear transmission 3 In the mechanical power...

Страница 10: ...the transmitter support is positioned at an angle of 180 C with respect to the illustrated position Fig 2a Base plate design with current transmitter 14 66 13 17 67 15 66 16 75 66 12 Legend 12 Torque...

Страница 11: ...direction whereas the segment 24 is designed for the OPEN direction The torque control unit is also fitted with a locking mechanism On operation of the torque limiting switch thismechanism locks this...

Страница 12: ...ranges of adjustment of the signalling switches and the transmitter are required to be changed the position of adjusting wheel K3 should be changed For this purpose the signalling unit should be parti...

Страница 13: ...wheel 62 This wheel is rotated step by step by gear wheels driving cam 57 60 Turning of the cam up to the lever of the CLOSE or OPEN position limit switch PZ or PO causes the switches to change over H...

Страница 14: ...ter 1 x 100 This transmitter has one sided shaft and at its end is fixed a twin wheel 73 composed of gears A and B The principle of drive and transmitter adjustment is equal as at current transmitter...

Страница 15: ...rise up to the resistance value corresponding to the end position open 50 ohms until max 98 ohms Transmitter is set up by this way e Current position transmitters At the first is necessary to set up s...

Страница 16: ...ssary to increase the feeding voltage within the range of recommend values or to decrease total resistance of the current loop R Caution The transmitter CPT 1Az must not be connected without checking...

Страница 17: ...se Press the push button 4 then the push button 20 and keep them depressed until LED blinks When the sense of rotation is changed the end limit positions 4 mA and 20 mA remain valid but the working ra...

Страница 18: ...the actuator is to be stored for a longer period than 3 years then prior to commissioning oil refilling should be made Any manipulation of the equipment at a temperature below 25 C is forbidden Storin...

Страница 19: ...ng to Point 3b Caution The control box cover should be removed so that it is displaced in the direction of extended axis of the actuator output shaft taking care to avoid any damage to the position in...

Страница 20: ...gap that has been thereby disclosed This procedure should be made with the pull rod in the CLOSED position 13 FAILURES AND THEIR REMOVAL Actuator in the end position does not start with motor droning...

Страница 21: ...43 Figs 4 5 6 Type No 52 443 Figs 7 Position transmitter block of local control MODACT MTN MTP actuators 9th place of t no current transmitter 4 20 mA current transmitter 4 20 mA with BMO without BMO...

Страница 22: ...of columns B 150 mm Character on 7th place Ba1I Ba1II Ba1III Ba2I Ba2II Ba2III Bb1I Bb1II Bb1III Bb2I Bb2II Bb2III Bg2I C D E F G H I J K L M P R Spacing of columns Position Closed Thread of coupling...

Страница 23: ...f b ch g e a f b ch g e a 40 a b g a b g max 38 253 max 595 261 max 334 153 100 25 c a d b h g d b h g c a Design 1 M 20 M 20 297 26 A B A B Design 2 Detail of coupling M 20 x 1 5 I M 16 x 1 5 II M 10...

Страница 24: ...g 130 c a 308 d b 352 h g 408 e a 633 f b 677 ch g 733 max 595 max 334 261 325 e a c a d b h g 253 100 153 a b g M20 26 f b ch g 25 215 99 90 e a c a d b h g f b ch g a b g 40 M20 A B Design 1 Detail...

Страница 25: ...ype No 52 443 x1xxx Fig 5 697 436 M30x2 M30 160 261 350 257 835 36 48 60 120 485 376 120 200 with block of terminals with connector External protectivet erminal Local control 697 436 M30x2 M30 160 261...

Страница 26: ...on unit for MODACT MTN MTP 40 electric actuators Type No 52 443 x2xxx design with flange non standard other dimensions and designs of actuators are according to fig 14 15 16 215 160 4x 13 80H8 105 0 2...

Страница 27: ...Q1 MO OPEN torque limit switch SQ2 MZ CLOSE torque limit switch SQ3 PO OPEN position limit switch SQ5 PZ CLOSE position limit switch SQ4 SO OPEN signalling switch SQ6 SZ CLOSE signalling switch SA1 LO...

Страница 28: ...ervomotor MODACT MON MOP Control se styka i a BMO se svorkovnic Wiring diagram of MODACT MTN MTP Control electric actuators with contactors with terminal board P3 0947 Outlet position Control phase BA...

Страница 29: ...servomotor MODACT MON MOP Control se styka i a regul torem ZP2 RE5 se svorkovnic Zapojen elektrick ch servomotor MODACT MON MOP Control se styka i regul torem ZP2 RE5 a BM se svorkovnic with terminal...

Страница 30: ...jumper into clamps t1 t2 Control signal 0 4 20 mA Outlet Position 3 phase motor Brake BR2 blue blue brown brown BRAKE Connect surge voltage protectors to contactor coils O C L R Zapojen elektrick ch s...

Страница 31: ...orem Zapojen elektrick ch servomotor MODACT MON MOP Control se styka i a BMO s konektorem P3 0953 P3M 0954 SA2 O C SA1 L R Wiring diagram of MODACT MTN MTP Control electric actuators with contactors O...

Страница 32: ...iagram of MODACT MTN MTP Control electric actuators with contactors and ZP2 RE5 regulator Wiring diagram of MODACT MTN MTP Control electric actuators with contactors ZP2 RE5 regulator and BMO with con...

Страница 33: ...the control box Sealing ring 60x50 PN 02 9280 2 1 Sealing of output shaft in the control box cover Sealing ring 190x3 PN 02 9281 0 Sealing of control box cover Potentiometer 2 x 100 2340510232 1 Moun...

Страница 34: ...34 NOTES...

Страница 35: ...ary multi turn actuators MODACT MO EEx MOED EEx Explosion proof electric multi turn actuators MODACT MOA Electric multi turn actuators for nuclear power stations application outside containment MODACT...

Страница 36: ...tel 420 321 785 141 9 fax 420 321 785 165 420 321 785 167 e mail zpa zpa pecky cz ZPA Pe ky a s t 5 kv tna 166 289 11 PE KY Czech Republic www zpa pecky cz...

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