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Page 36

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 Jandy® Legacy™ Model LRZM Pool/Spa Heater by Zodiac®   

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   Installation and Operation Manual

If the main burners will not light after follow-

ing the lighting instructions in Section 7.3, check the 

voltage reading between the PP terminal on the gas 

valve (test point 1) and the TH terminal on the gas 

valve (test point 17). If the meter shows less than 

220mVDC then there is a problem with the pilot 

generator, the sensors in the safety loop or the control 

panel. Follow the trouble shooting procedure as 

outlined in sections 10.4.2 through 10.4.7.

If the meter shows more than 220mVDC at test 

point 17, then check for the following:

• Correct type of gas supplied

• Correct gas supply pressure

• Correct gas manifold pressure

• Correct orifice size

• Air in the gas line
If the main burners will not stay lit after checking 

the items listed above, the gas valve may be causing 

the fault. Replace the gas valve. 

10.4.2  Pilot Generator

The pilot generator generates a 700-750mVDC 

signal when heated by the pilot flame. When the pilot 

generator is connected to the heater's control compo-

nents, there will be some voltage drop in the circuit so 

that the measured voltage will be less than 750mVDC. 

But the measured voltage should never be below 

500mVDC when the ON/OFF switch is in the "OFF" 

position or 220mVDC when the ON/OFF switch is in 

the "ON" position.

With the pilot generator connected to the gas 

valve and the ON/OFF switch in the OFF position, 

place the red lead of the voltmeter on the PP terminal 

(test point 1) of the gas valve. Place the black lead 

of the meter on the PP/TH terminal (test point 2) of 

the gas valve. The meter should show a minimum of 

500mVDC. If the meter show less than 500mV, check 

for partial shorts, loose or corroded connections or 

partially broken wires between the pilot generator and 

the gas valve. 

If the wires and connections are sound, check the 

pilot generator output. You will need alligator clips 

to do this. Disconnect the pilot generator from the 

gas valve. The pilot will go out. Light the pilot while 

pressing down on the gas valve control knob. Continue 

holding the knob for at least one minute. Immediately 

measure the voltage between the two wires of the pilot 

generator. If the meter does not show at least 700mV, 

replace the pilot generator.

10.4.3  Fusible Link

Check the voltage going to the safety circuit. Be 

sure that the pilot generator is correctly wired to the 

gas valve, the pilot is lit and the control knob on the 

gas valve is in the "PILOT" position. Leave the red 

voltmeter lead in place at test point 1. Touch the black 

lead of the meter to the terminal of the fusible link 

where the white wire from the gas valve is connected 

(test point 3). 

If no voltage is detected at test point 3, the wire 

between the gas valve and the fusible link is broken. 

Replace the wire.

If there is a minimum of 220mV at test point 3, 

move the black meter lead to the other terminal of the 

fusible link (test point 4).

If no voltage is detected at test point 4, the 

fusible link has failed. This indicates higher than 

normal temperatures in the component compartment 

(vestibule). Normal component compartment tempera-

ture is well below 300°F (149°C). The fusible link is 

designed to fail at temperatures above 305°F (152°C). 

Excessive temperature might be due to a blocked flue 

or heat exchanger. Clean the heat exchanger and clear 

the flue and vent of any restrictions. Sometimes the 

fusible link fails due to flame roll-out. Flame roll-out 

may be caused by delayed ignition or downdrafting 

in windy areas. Thoroughly investigate the causes for 

flame roll-out and correct the problem when replacing 

the fusible link. 

Check the voltage going to the vent fusible link. 

Leave the red voltmeter lead in place at test point 1. 

Touch the black lead of the meter to the terminal of the 

vent fusible link where the white wire from the fusible 

link is connected (test point 22).

If no voltage is detected at test point 22, the wire 

between the fusible link and the vent fusible link is 

broken. Replace the wire.

If there is a minimum of 220mV at test point 22, 

move the black meter lead to the other terminal of the 

vent fusible link (test point 23).

If no voltage is detected at test point 23, the vent 

fusible link has failed.

The vent fusible link will fail due to abnormal 

temperatures in the vent system. Excessive tempera-

tures will cause the switch to open. The vent fusible 

link is designed to fail at temperatures above 464°F 

(240°C). Excessive temperatures can be cause by 

inadequate water flow or a damaged heat exchanger. 

Thoroughly investigate the causes for fusible link 

failure and correct the problem when replacing the 

vent fusible link.

10.4.4  Fireman Switch and external 

interlocks

Check the voltage going to the external device. 

Touch the black lead of the meter to the fireman switch 

terminal strip where the white wire from the fusible 

link is connected (test point 5). The meter should read 

at least 220mV. If the voltage is less than 220mV, there 

may be a bad connection or wire between the fusible 

link and the terminal strip. The wire may need to be 

replaced. If voltage of 220mV or more is detected at 

test point 5, move the black lead of the meter to the 

fireman switch terminal strip connection where the 

white wire from the high limit is connected (test point 

Содержание Jandy Legacy LRZ Millivolt

Страница 1: ...er installation and or operation can create carbon monoxide gas and flue gases which can cause serious injury property damage or death For indoor installations as an additional measure of safety Zodia...

Страница 2: ......

Страница 3: ...17 5 4 Reversible Water Connections 17 5 5 Connections at Heater 19 5 6 Pressure Relief Valve 19 5 7 Auxiliary Components Chlorinators Ozone Generators and Sanitizing Chemicals 20 Section 6 Electrica...

Страница 4: ...LRZM Pool Spa Heater by Zodiac Installation and Operation Manual Section 11 Replacement Parts 38 11 1 Ordering Information 38 11 2 Parts List 39 11 3 General Exploded View 41 11 4 Detailed Exploded Vi...

Страница 5: ...erved when using the spa AVERTISSEMENT Les R glements suivants pour Cuves Thermales tel que recommand s par la Commission U S de S curit des Produits pour les Consommateurs devraient tre respect s lor...

Страница 6: ...oad on filter systems 1 3 Warranty The Legacy heater is sold with a limited factory warranty Details are specified on the back cover of this manual Make all warranty claims to a Jandy dealer or direct...

Страница 7: ...CPVC pipe nipples to PVC pool plumbing 3 A noncombustible platform for installation on combustible surfaces see Section 2 3 3 Noncombustible bases are available from your Jandy distributor 4 A factor...

Страница 8: ...is manual local codes and ordinances and in accordance with the latest edition of the appropriate national code See Section 1 4 Codes and Standards All gas fired products require correct installation...

Страница 9: ...on all sides for maintenance and inspection There must also be minimum distances maintained from combustible surfaces See Table 2 At least 18 inches 457mm access must be avail able in front of the hea...

Страница 10: ...y a noncombustible panel 2 3 4 Outdoor Installation Legacy heaters can be installed in the low profile top configuration as received from the factory or with an optional high wind vent cap Locate the...

Страница 11: ...e downdraft conditions exist locate the heater at least three 3 feet 0 91 m from vertical surfaces e g nearby buildings and walls The addition of a vent cap may be necessary In Florida it is required...

Страница 12: ...B149 1 For combustion air supply openings however the requirements of Table 3 MUST be followed for safe and proper operation The minimum combustion air openings allowed in CAN CSA B149 1 are NOT suffi...

Страница 13: ...vent pipe and 90 elbows reductions and restrictions Horizontal runs must have at least a 1 4 inch rise per foot 20mm per meter in the direction of flow These requirements are summarized in Table 3 Not...

Страница 14: ...lled to replace an existing pool heater it is recommended that a new appropriate venting system be installed with the new heater However if an existing venting system must be used be sure to carefully...

Страница 15: ...with water after testing ATTENTION Certaines solutions d essai d tanch it y compris l eau et le savon peuvent causer de la corrosion ou de la fissuration Rincez les tuyaux l eau apr s l essai d tanch...

Страница 16: ...f provision for proper ventilation is not made Installation of pool heaters in enclosed areas such as pits is not recom mended Consult the National Fuel Gas Code NFPA 54 ANSI Z223 1 latest edition the...

Страница 17: ...nd adjust the flow using the bypass valve until the proper temperature rise is obtained 5 4 Reversible Water Connections NOTE Reversing the header requires a longer syphon tube order part number R0483...

Страница 18: ...the I O header side cover plates top and bottom See Figure 10 4 Remove the return header side cover plates top and bottom See Figure 10 5 Tag and disconnect the white wire on the pressure switch PS a...

Страница 19: ...aded connection on the header See Figure 12 5 6 Pressure Relief Valve A pressure relief valve PRV is recommended in all installations and is mandatory in any installation in which the water flow can b...

Страница 20: ...g may crack the header atteNtioN Afin d emp cher des d g ts mat riels ne serrez pas trop Le serrage excessif peut provoquer des fissures dans la t te DO NOT TIGHTEN WITH A WRENCH Overtightening may cr...

Страница 21: ...s all electrical equipment in the system and on the equip ment pad Bonding lugs must be connected with a solid copper wire not smaller than 8 AWG 6 AWG in Canada Failure to do so will void warranty Ad...

Страница 22: ...fin de course max 130 Pressure Switch Manostat Pilot Gen G n rateur de veilleuse Pilot Veilleuse Piezo Sparker tinceleur pi zo lectrique Fusible Link Maillon Fusible Fireman Switch Connection Montage...

Страница 23: ...is operation before starting the heater Start the heater in accor dance with the Operating Instructions section of this manual with particular attention to the lighting and shutdown instructions and t...

Страница 24: ...t to your preferences follow the instructions outlined on the following page as shown in Figure 18 Read and follow all safety instructions first A more detailed set of instructions of the opera tion o...

Страница 25: ...s tapes 3 et 4 5 Faire tourner le bouton du robinet gaz vers la gauche jusqu la position ON 6 Apr s avoir remis en place le panneau d acc s r gler le thermostat sur la valeur voulue et mettre l interr...

Страница 26: ...to close at too low of a flow can damage the appliance Adjust the switch to turn the heater off not on ATTENTION Le manocontact de pression d eau doit tre r gl de fa on ce que l appareil cesse de fonc...

Страница 27: ...With the plug removed install the special thread adapter and Pete s Plug fitting and insert a pocket thermometer A temperature rise measurement kit is available through your Jandy distributor See Sect...

Страница 28: ...of the water Be sure to keep your chemical levels within the values indicated in Table 7 Zodiac Pool Systems Inc does not warrant heat exchangers damaged by corrosive chemical levels or excess dissol...

Страница 29: ...especially at spring start up are impor tant to keep your heater running safely and efficiently through the years Improper maintenance can result in conditions where nausea or asphyxiation from carbon...

Страница 30: ...ez pas cet appareil s il a t plong dans l eau m me partiellement Faites inspecter l appareil par un technicien qualifi et remplacez toute partie du syst me de contr le et toute com mande qui ont t plo...

Страница 31: ...che tenez votre t te et votre visage loin du br leur pour viter tout risque de blessure NOTE Keep this manual in a safe place for future reference by you and your professional technician when inspecti...

Страница 32: ...old gas pressure C Heater size inadequate D Low temperature rise A Gas meter too small Gas line from meter to heater too small B Gas pressure on heater manifold should be adjusted to 4 0 W C natural g...

Страница 33: ...ts in the pool system including pump filters and strainers water valves gas supply and time clocks have an effect on heater operation Confirm that the Legacy heater control switch is set to ON and tha...

Страница 34: ...l temperature in the vent system It is mounted to the flue collector assem bly Excessive temperatures will cause the switch to open Excessive temperatures can be caused by inadequate water flow or a d...

Страница 35: ...n rateur de veilleuse Pilot Veilleuse Piezo Sparker tinceleur pi zo lectrique Fusible Link Maillon Fusible Fireman Switch Connection Montage contacteur pompier 150 High Limit Switch Contacteur de fin...

Страница 36: ...point 1 Touch the black lead of the meter to the terminal of the fusible link where the white wire from the gas valve is connected test point 3 If no voltage is detected at test point 3 the wire betw...

Страница 37: ...e meter to the other terminal of the 130 F 55 C limit switch test point 10 Low or no voltage here means that the limit is open and must be replaced If voltage is detected at test point 10 move the bla...

Страница 38: ...he inlet of the filter system Find the temperature in the chart that is closest to your temperature reading of the pool water Compare your ohmmeter reading to the resistance number in the chart Rememb...

Страница 39: ...gh Limit Switch Assembly All R0457401 39 High Limit Set 130 F 150 F All R0457200 40 High Limit Switch 130 F All R0457300 41 High Limit Switch 150 F All R0023000 Key No Description Model No Order Part...

Страница 40: ...483401 05 98 Heat Deflector Guard Rear 125 400 R0483501 05 99 Controller Mounting Panel 125 400 R0483901 05 100 Weather Stripping All R0491000 101 Grommet 7 8 All R0492800 Optional Components 102 Nonc...

Страница 41: ...tion and Operation Manual Jandy Legacy Model LRZM Pool Spa Heater by Zodiac 11 3 General Exploded View 49 50 51 46 47 45 48 88 94 93 92 56 35 97 83 90 91 101 89 98 96 16 83 11 99 84 85 86 55 58 42 43...

Страница 42: ...dy Legacy Model LRZM Pool Spa Heater by Zodiac Installation and Operation Manual 11 4 Detailed Exploded View 59 63 41 40 62 61 25 33 60 27 79 80 77 59 18 17 13 15 44 9 22 28 31 29 23 24 38 8 3 4 6 1 2...

Страница 43: ...Page 43 ENGLISH Installation and Operation Manual Jandy Legacy Model LRZM Pool Spa Heater by Zodiac 73 74 70 71 76 38 41 40 25 69 68 76 77 79 80 77 67 72 35 75 67 66 65 64 82 55...

Страница 44: ...al S A S U used under license All trademarks referenced herein are the property of their respective owners 2012 Zodiac Pool Systems Inc H0299600 Rev G 1202 Zodiac Pool Systems Inc 2620 Commerce Way Vi...

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